A kind of cable insulation sleeve making apparatus
Technical field
The present invention relates to technical field of cable production, in particular to a kind of cable insulation sleeve making apparatus.
Background technique
Currently, China's rural power grids continue to develop, milimeter number is continuously increased, since rural economy is undeveloped, cable run
With the few protective cases of insulated overhead line, most of route is mostly exposed conducting wire, is easy to be influenced to send out by outside environmental elements
Raw line fault.For example, there are trees in line channel, there are the factors such as bird's nest to cause line-to-ground or tripping on cross-arm, electricity is influenced
The normal operation of power facility, it is serious to bring huge economic loss.
Although application number: the Chinese invention patent of 201611081475 .3 discloses a kind of wire insulating sheath, packet
The ontology that can wrap up conducting wire is included, body lower part, which is equipped with, passes through card with the consistent opening in conductor length direction, the both sides of the face that are open
Binding structure is connected, and body lower part is open internal clearance filled with insulating cement, and the material of ontology and below clamping structure is insulation
Material.Using insulating materials production ontology and connection structure will bird's nest, wire or cross-arm etc. there are potential risk positions
The nuditing wire set wraps up, and can avoid conducting wire and is discharged by bird's nest branch, wire or cross-arm etc., is also possible to prevent
It discharges between conducting wire and tree, conducting wire and conducting wire, conducting wire and building, surrounding people, biology or equipment etc. is damaged, caused
Line fault;Its resistance to pressure can be improved in the insulating cement filled in body lower part opening simultaneously, improves its safety coefficient.The present invention
Have the advantages that structure is simple and convenient to operate, security performance is stablized, and power supply reliability is improved.
But the production method of its wire insulating sheath and equipment, there is no changing, making apparatus is still mainly by artificial
It operates machine, so that labor cost is very high, and device is complicated for operation, inconvenient manual operation, and equipment function is single, rubber
The broken of material, the production of insulation sleeve and collection are all individual equipment, and there is also defect, nothings for the transport of materials between each equipment
Production cost is increased in shape, furthermore existing equipment can't collect product automatically, and product function cannot be collected automatically by not having
To work continuously, working efficiency is influenced, therefore, the equipment of cable insulation sleeve can be made automatically to solve by being badly in need of one kind
Above-mentioned technical problem.
Summary of the invention
In view of the above-mentioned problems, automatically will the present invention provides a kind of cable insulation sleeve making apparatus by raw material disintegrating area
Robber materials are broken, broken rubber former material are processed into finished product insulation sleeve by manufacture exploit zone, finally by finished product
Collecting region is collected finished product insulation sleeve, whole process automatic control.
Technical solution used in the present invention is: a kind of cable insulation sleeve making apparatus, comprising: fixed support frame,
It is characterized in that, is sequentially installed with raw material disintegrating area, manufacture exploit zone and finished product on the fixed support frame from top to bottom and collects
Area, fixed support frame side are fixedly installed with power control unit;
The robber materials being put into crush box are crushed by the raw material disintegrating area, described in broken rubber former material entrance
Heating, subsequently into extruding is stirred in the agitator tank of the manufacture exploit zone, then exists in the heater box of manufacture exploit zone
The discharge outlet of the manufacture exploit zone is squeezed again, is carried out finally by the finished product collecting region to finished product insulation sleeve
It collects.
Further, the raw material disintegrating area further include: cover board, hinge, link block, cutting tool, electric telescopic rod,
One speed reducer crushes motor and first rotating shaft;
The crush box is mounted by means of bolts on the support frame of fixed support frame, and the cover board is fixed on by hinge
The top side of crush box, the link block are bolted on cover board both ends, described electric telescopic rod one end and link block
It is fixedly connected, the other end is bolted on support frame;
The cutting tool is mounted on inside crush box, and one end extends to outside crush box and is fixedly connected with first rotating shaft;It is described
One end of first rotating shaft is mounted with the first speed reducer, and the first speed reducer and crushing motor are bolted on support frame
It goes up and is connected by bearing.
Further, the manufacture exploit zone further include: stirring motor, resistance bolck, gear set, the second shaft, discharging electricity
Machine, spiral conveyor rod squeeze motor, the first fixed plate, third shaft, extruding plate, fixing axle, poking bar, spiral electric axis, discharging
Bucket, discharging squeezing passage and discharge nozzle;
The resistance bolck is fixed on the inside two sides of heater box by bolt, and the bottom end two sides of heater box are equipped with loose slot,
Pull baffles are placed in loose slot, heater box and agitator tank are bolted to connection;
The stirring motor is bolted on agitator tank side, and the bottom end of agitator tank is equipped with discharge port, the inside of agitator tank
Four fixing axles are fixedly installed with, the both ends of fixing axle all extend to outside agitator tank, wherein one one end and stirring motor
It is connected and fixed, the other end of fixing axle is equipped with gear set, and gear set is mounted in the second shaft, is mounted in fixing axle
Extruding plate and poking bar;
The inner bottom of the agitator tank is equipped with spiral conveyor rod, and one end of spiral conveyor rod and discharging machine are solid by shaft
Fixed connection, discharging machine are mounted by means of bolts on the side of agitator tank, and the top side of agitator tank is bolted peace
Equipped with the first fixed plate, the top of the first fixed plate, which is bolted, is equipped with extruding motor;
The bottom end for squeezing motor is equipped with third shaft, and the bottom end of third shaft is fixedly connected with spiral electricity by bearing
Axis, the bottom end of spiral electric axis are mounted with discharge bucket, and the inside of discharge bucket is equipped with discharging squeezing passage, in the bottom end of discharge bucket
It is bolted and discharge nozzle is installed.
Further, the finished product collecting region includes: runner, runner bearing, fixed frame, bearing block, chain, gear, receipts
Collect motor, the second reduction gearbox, the second fixed plate and pedestal;
Second reduction gearbox is mounted by means of bolts in the second fixed plate, and the second fixed plate is mounted by means of bolts on solid
Determine on the bottom end of support frame;It collects motor to be fixedly mounted on the side of the second reduction gearbox and connect by shaft, second slows down
One end of case is equipped with gear, and gear is connect with runner bearing by chain;Fixed frame is bolted to connection with pedestal, bottom
Seat is mounted by means of bolts on the bottom end of fixed support frame;Runner is fixedly connected on runner bearing both ends, runner bearing
Fixation is bolted in both ends and fixed frame, and the side of fixed frame has been bolted bearing block.
Further, the power control unit includes: control switch and external power supply plug;
The external power supply plug and control switch are electrically connected, and the control switch and electric telescopic rod crush motor, stirring
Motor, discharging machine, squeezes motor and collects electrical connection of motor resistance bolck.
Further, the fixed support frame is made of stainless steel material, is assembled by two layers of support frame, passes through branch
Support connection fixture is connected and fixed as an entirety.
Beneficial effects of the present invention:
1. the present invention is by setting multiple groups motor, only needing staff to open control switch may make equipment automatic work, both
The safety that ensure that staff also improves the fluency entirely produced, greatly improves working efficiency;
2. the present invention is multiple functional, the broken of rubber material, the production of insulation sleeve and collection are integrated, reduce material and are setting
Transport process between standby, reduces human cost, to reduce production cost;
3. the present invention can collect product automatically, has automatic collection product function so as to work continuously, improve work effect
Rate.
Detailed description of the invention
Fig. 1 is whole structural schematic diagram of the invention
Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 are the structural schematic diagram of part of the invention.
Drawing reference numeral: 1- raw material disintegrating area, 2- manufacture exploit zone, the fixed support frame of 3-, 4- finished product collecting region, 101- lid
Plate, 102- hinge, 103- link block, 104- cutting tool, 105- crush box, 106- electric telescopic rod, the first speed reducer of 107-,
108- support frame, 109- support frame connection fixture, 110- crush motor, 111- first rotating shaft, 201- stirring motor, 202- and go out
Material mouth, 203- resistance bolck, 204- heater box, 205- gear set, the second shaft of 206-, 207- discharging machine, 208- agitator tank,
209- spiral conveyor rod, 210- squeeze motor, the first fixed plate of 211-, 212- third shaft, 213- extruding plate, 214- and fix
Axis, 215- poking bar, 216- spiral electric axis, 217- discharge bucket, 218- discharging squeezing passage, 219- discharge nozzle, 401- runner,
402- runner bearing, 403- fixed frame, 404- bearing block, 405- chain, 406- gear, 407- collect motor, 408- second subtracts
Fast case, the second fixed plate of 409-, 410- pedestal.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be understood by those skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Embodiment please refers to shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, and a kind of production of cable insulation sleeve is set
It is standby, including fixed support frame 3, it states and is sequentially installed with raw material disintegrating area 1, product processing on fixed support frame 3 from top to bottom
Area 2 and finished product collecting region 4, fixed 3 side of support frame are fixedly installed with power control unit;
Fixed support frame 3 is made of stainless steel material, is assembled by two layers of support frame 108, is connected and fixed by support frame
Part 109 is connected and fixed as an entirety, increases the overall stability of device;
Raw material disintegrating area 1 includes crush box 105, and manufacture exploit zone 2 includes heater box 204 and agitator tank 208, finished product collecting region 4
Including runner 401 and runner bearing 402, crush box 105 and support frame 108 are bolted to connection, heater box 204 and stirring
Case 208 is bolted to connection, and runner 401 is fixedly connected on 402 both ends of runner bearing;
Power control unit includes control switch and external power supply plug, and external power supply plug and control switch are electrically connected, control
System switch and electric telescopic rod 106, crushing motor 110, stirring motor 201, resistance bolck 203, discharging machine 207, extruding motor
210 are electrically connected with motor 407 is collected;
In use, writing control program in the central processing unit of power control unit as needed, power control unit is operated
The control panel that operates carry out commanding apparatus, robber materials are put into crush box 105 and are crushed, broken rubber is former
Material enters heating in the heater box 204 of manufacture exploit zone 2, subsequently into extruding is stirred in agitator tank 208, is then discharging
It is squeezed at mouth 202, finished product insulation sleeve is collected again finally by finished product collecting region 4, whole work process is logical
Cross power control unit automation control.
In the optinal plan of the present embodiment, as shown in Fig. 2, raw material disintegrating area 1 further include: cover board 101 passes through hinge 102
It is fixed on the top side of crush box 105;Link block 103 is bolted on 101 both ends of cover board;Electric telescopic rod 106,
One end is fixedly connected with link block 103, and the other end is bolted on support frame 108;Cutting tool 104, is mounted on powder
Inside broken case 105, one end extends to 105 outside of crush box and is fixedly connected with first rotating shaft 111;Support frame 108 is stainless steel
Material is made, and bottom end quadrangle is bolted to connection with support frame connection fixture 109, one end installation of first rotating shaft 111
It is fixed with the first speed reducer 107, the first speed reducer 107 is bolted on support frame 108 and leads to crushing motor 110
Cross bearing connection;
Robber materials are put into crush box 105, is worked by crushing motor 110 and cutting tool 104 is driven to start turning to powder
Former material in broken case 105 is crushed, and rubber former material can be crushed by being mounted on the cutting tool 104 inside crush box 105,
The integration of realization device reduces cost of investment, the lifting of cover board 101 is controlled by electric telescopic rod 106, device is in broken rubber
Crush box 105 can be closed when collagen material, not allow material to splash out, protect the safety of operator nearby.
In the optinal plan of the present embodiment, as shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, manufacture exploit zone 2 further include: stir
Motor 201 is mixed, 208 side of agitator tank is bolted on;Resistance bolck 203 is fixed on heater box 204 by bolt
Internal two sides;The bottom end two sides of heater box 204 are equipped with loose slot, are placed with pull baffles, the bottom end of agitator tank 208 in loose slot
Equipped with discharge port 202, the inside of agitator tank 208 is fixedly installed with four fixing axles 214, and the both ends of fixing axle 214 all extend to
Outside agitator tank 208, wherein one one end is connected and fixed with stirring motor 201, the other end of fixing axle 214 is equipped with gear
Group 205, gear set 205 is mounted in the second shaft 206, and extruding plate 213 and poking bar 215 are mounted in fixing axle 214;
The inner bottom of agitator tank 208 is equipped with spiral conveyor rod 209, and one end of spiral conveyor rod 209 and discharging machine 207 are by turning
Axis is fixedly connected, and discharging machine 207 is mounted by means of bolts on the side of agitator tank 208;The top side of agitator tank 208 is logical
It crosses bolt and is fixedly installed with the first fixed plate 211, the top of the first fixed plate 211, which is bolted, is equipped with extruding motor
210, the bottom end for squeezing motor 210 is equipped with third shaft 212, and the bottom end of third shaft 212 is fixedly connected with spiral shell by bearing
Electric axis 216 is revolved, the bottom end of spiral electric axis 216 is mounted with discharge bucket 217, and the inside of discharge bucket 217, which is equipped with discharging and squeezes, to be led to
Road 218 is bolted in the bottom end of discharge bucket 217 and is equipped with discharge nozzle 219;
Broken rubber former material enters in heater box 204, carries out heating to rubber former material by resistance bolck 203 and softens it, so
The pull baffles for opening 204 bottom of heater box afterwards, enter material in agitator tank 208, by stirring motor 201 and gear set 205
Collective effect rotates fixing axle 214, and the extruding plate 213 and poking bar 215 being fixed in fixing axle 214 also turn therewith
It is dynamic, to be stirred extruding to rubber former material, spiral conveyor rod 209 is then controlled by discharging machine 207 and is sent to out material
Material mouth 202 again squeezes material by extruding motor 210 and 212 collective effect of third shaft, so that insulation sleeve product
Quality guaranteed.
In the optinal plan of the present embodiment, as shown in figure 8, finished product collecting region 4 further include: the second reduction gearbox 408 passes through spiral shell
Bolt is fixedly mounted in the second fixed plate 409, and the second fixed plate 409 is mounted by means of bolts on the bottom of fixed support frame 3
On end;Motor 407 is collected to be fixedly mounted on the side of the second reduction gearbox 408 and connect by shaft, the one of the second reduction gearbox 408
End is equipped with gear 406, and gear 406 is connect with runner bearing 402 by chain 405;Fixed frame 403 and pedestal 410 pass through spiral shell
Bolt is fixedly connected, and pedestal 410 is mounted by means of bolts on the bottom end of fixed support frame 3;Runner 401, which is fixedly connected on, to be turned
Fixation is bolted in 402 both ends of wheel bearing, 402 both ends of runner bearing and fixed frame 403, and the side of fixed frame 403 passes through
Bolt is fixed with bearing block 404, collects motor 407 and starts, drives runner 401 to rotate, to make insulation sleeve after completing
It can collect automatically and be coiled into coil, reduce human cost, increase device working efficiency.