CN110412935A - A kind of progress control method of the production system of wireless charging mould group - Google Patents
A kind of progress control method of the production system of wireless charging mould group Download PDFInfo
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- CN110412935A CN110412935A CN201910659021.7A CN201910659021A CN110412935A CN 110412935 A CN110412935 A CN 110412935A CN 201910659021 A CN201910659021 A CN 201910659021A CN 110412935 A CN110412935 A CN 110412935A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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Abstract
The present invention provides a kind of progress control method of the production system of wireless charging mould group, the real time execution of the default subsystem in the production system is obtained as a result, and the real time execution result is exported display；According to the real time execution as a result, controlling the default subsystem operation in the production system.
Description
Technical field
The present invention relates to control technology field, in particular to a kind of operation controlling party of the production system of wireless charging mould group
Method.
Background technique
Currently, each consumer electronics giant has released wireless charging product, including apple releases Applewatch, Samsung pushes away
Gearwatch, S6/S6edge, S7/S7edge etc. out, it is subsequent to continue to release disappearing for more outfit wireless charging functions
Take electronic product.With being significantly increased for each electronic product shipment amount, it is empty that wireless charging will also possess more wide market
Between, the production system of wireless charging mould group gradually forms and perfect.
But the production system of wireless charging mould group is not only expended big still using being manually monitored and controlling at present
The manpower of amount, while can not realize the real-time control of the production system to wireless charging mould group.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of operation controlling parties of the production system of wireless charging mould group
Method, to realize the real-time control of the production system to wireless charging mould group.
It is provided in the embodiment of the present invention
Other features and advantages of the present invention will be illustrated in the following description, also, partly becomes from specification
It obtains it is clear that understand through the implementation of the invention.The objectives and other advantages of the invention can be by written explanation
Specifically noted structure is achieved and obtained in book, claims and attached drawing.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1 is a kind of structural representation of the progress control method of the production system of wireless charging mould group provided by the present invention
Figure.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
The embodiment of the invention provides a kind of progress control methods of the production system of wireless charging mould group, as shown in Figure 1,
Include:
The real time execution of the default subsystem in production system is obtained as a result, and real time execution result is exported display；
According to real time execution as a result, the default subsystem in control production system is run.
The working principle of the above method is: obtaining the real-time of the default subsystem in the production system of wireless charging mould group
Operation result, and real time execution result is exported and is shown；And according to acquired real time execution as a result, control wireless charging mould group
Production system in default subsystem operation.
The beneficial effect of the above method is: passing through the default subsystem in the production system of acquisition wireless charging mould group
Real time execution is as a result, realize the real-time monitoring to default subsystem；And according to real time execution as a result, in control production system
Default subsystem operation, realize the real-time control of the default subsystem in the production system to wireless charging mould group；With biography
System technology is compared, and is not only solved traditional monitoring and is controlled the manpower expended needed for the production system of wireless charging mould group, and
The real-time control of the production system to wireless charging mould group is realized by the above method.
In one embodiment, subsystem, including automatic tension control subsystem are preset；
The real time execution of the default subsystem in production system is obtained as a result, including the real-time of automatic tension control subsystem
Tension force result；
And real time execution result is exported and is shown, comprising: by the real-time strain control result of automatic tension control subsystem
Output display；
According to real time execution as a result, the default subsystem in control production system is run, including controlled according to automatic tension
The real-time strain control result of subsystem controls the automatic tension control subsystem in production system by PLC module and runs；PLC
Module, including multiple ethernet communication interfaces.It is realized in above-mentioned technical proposal in the production system to wireless charging mould group
The monitoring of the real-time strain control result of automatic tension control subsystem, and real-time strain control result is exported and is shown, it realizes
Monitoring to the automatic tension control subsystem in production system；And passed through according to the real-time strain control result of transmission
PLC module controls the operation of automatic tension control subsystem, to realize automatic in the production system to wireless charging mould group
The control of tension force subsystem.
In one embodiment, subsystem, including automatic deviation correction subsystem are preset；
The real time execution of the default subsystem in production system is obtained as a result, including the real-time deviation correcting of automatic deviation correction subsystem
As a result；
And real time execution result is exported and is shown, comprising: the real-time deviation correcting result of automatic deviation correction subsystem is exported into display；
According to real time execution as a result, the default subsystem in control production system is run, including according to automatic deviation correction subsystem
Automatic deviation correction subsystem operation in the real-time deviation correcting result control production system of system.It realizes in above-mentioned technical proposal to wireless
The monitoring of the real-time deviation correcting result of automatic deviation correction subsystem in the production system of charging module, and real-time deviation correcting result is exported
Display realizes the monitoring to the automatic deviation correction subsystem in production system, and is controlled according to the real-time deviation correcting result of transmission
Automatic deviation correction subsystem operation, to realize the control of the automatic deviation correction subsystem in the production system to wireless charging mould group
System.
In one embodiment, subsystem, including pressure control subsystem are preset；
The real time execution of the default subsystem in production system is obtained as a result, including the real-time pressure of pressure control subsystem
Control result；
And real time execution result is exported and is shown, comprising: exports the real-time pressure control result of pressure control subsystem
Display；
According to real time execution as a result, the default subsystem in control production system is run, including subsystem is controlled according to pressure
Pressure control subsystem operation in the real-time pressure control result control production system of system.It is realized in above-mentioned technical proposal pair
The monitoring of the real-time pressure control result of pressure control subsystem in the production system of wireless charging mould group, and by real-time pressure
Control result output display is realized to the pressure control subsystem monitoring in production system, and according to the real-time pressure of transmission
Power control result controls pressure control subsystem operation, to realize the pressure control in the production system to wireless charging mould group
The control of subsystem.
In one embodiment, subsystem, including feedback subsystem are preset；
The real time execution of the default subsystem in production system is obtained as a result, including the Real-time Feedback knot of feedback subsystem
Fruit；
And real time execution result is exported and is shown, comprising: the Real-time Feedback result of feedback subsystem is exported into display；
According to real time execution as a result, the default subsystem in control production system is run, including according to feedback subsystem
Real-time Feedback result controls the feedback subsystem operation in production system.It is realized in above-mentioned technical proposal to wireless charging mould group
Production system in feedback subsystem Real-time Feedback result monitoring, and by Real-time Feedback result export show, realize
Feedback subsystem operation is controlled to the feedback subsystem monitoring in production system, and according to the Real-time Feedback result of transmission, from
And realize the control of the feedback subsystem in the production system to wireless charging mould group.
In a specific embodiment, the production system of wireless charging mould group: by automatic tension control system, automatic deviation correction
System, control pressurer system, feedback system composition；Wherein,
Automatic tension control system: using floating roll-type tension examination way, and dancer potentiometer accurately detects to float
Tension controller is fed back to after the variable signal of dynamic roller position, tension controller by calculating and exporting control signal, watch by control
It takes drive system to be adjusted, then dancer is restored to original equilbrium position.Due to floating roll-type tension detecting apparatus sheet
Body is a kind of energy storing structure, using the heavy Yu Zuoyong of its own, has good absorption buffer function to the jump of large-scale tension,
The influence of the bias and velocity variations of raw material to tension can also be weakened simultaneously；This system requirements cylinder coefficient of friction is small, response
Speed is fast, and gas source is stablized, and the weight of dancer and swing rod is light, and rotation is flexible.
System for automatically correcting: deviation rectification of strip electrohydraulic servo system is organically combined in terms of the light, mechanical, electrical, liquid four of collection
Closed-loop electrohydraulic servo system, be widely used electromechanical integration new high-tech product.It is fast with response, precision is high,
The features such as service life is long, stability is good；It can be widely used in machinery, metallurgy, papermaking, rubber, ribbon, textile printing and dyeing, plating,
Plastic film film, etc. different types of strip producing line of all conglomeraties online correction.System uses Close loop servo control, in advance
Set the target position (correction zero point) that band is monitored side.When machine column operation, opposite side detector monitors band is controlled side
Lateral position, which changes and is converted to electric signal, is output to control amplifier, and controller compares this signal with correction zero signal
Compared with if there is any deviation just to export a corresponding bias correction signal to servo valve.Servo valve converts a signal into powerful
Hydraulic energy, it is corresponding mobile that driving hydraulic cylinder pushes uncoiler to make, until band is controlled side and comes back to target position.
Control pressurer system: Close loop servo control, control precision reach 0.01mm；Precision control thrust, increases pressure and passes
Sensor controls precision up to 1%；It is easy to connect with PLC dispatch control system, realizes high-accuracy motion control.Low noise, section
Can, completely, high rigidity, anti-impact force, extra long life, Operation and Maintenance is simple.Servo electric cylinders can fault-free in the presence of a harsh environment,
Degree of protection can achieve IP66.Long-term work, and realize high intensity, at high speed, high accuracy positioning, movement is steady, low noise
Sound.
Feedback system: traceability system has been widely used in various industries at present, it is exactly that one kind can be right in fact
Product carries out the production control system positive, reverse or non-directional is tracked, and is applicable to various types of processes and production control
System.
Equipment design in above-described embodiment system walks to expect width not less than 200mm, desin speed 15M/min, production speed
10M/min is spent, band and adhesive tape are controlled by deviation-rectifying system, the +/- 0.3mm of single layer overlay film Anawgy accuracy；
Prevent the band that breaks with manually adjusting control adhesive tape and being bonded with nanocrystalline strip angle function, it is desirable that binding yield 95 with
On；
Fragmentation machine controls sliver roller pressure, Pressure maximum value 500kg using electric cylinders, and production width is greater than 150mm, and equipment is split
Piece roller bearing can test feedback data adjust automatically sliver pressure according to LCR, to reach the inductance value of setting；(magnetic conductivity 700,
The variation of single layer inductance value is no more than 0.2,1.33) finished product Cpk is greater than；
Single layer make-up machine and chip cracker single shaft control and can individually be separately controlled, can independent or online operation；
With setting IM3536 tester day, can be primary at interval of 5~10 tests and can detecte Ls value etc. 4 can set
Test content and synchronism output, data have trackability, and (i.e. each test data needs and corresponding test position record requires
It is corresponding), Ls reperformance test error cannot be greater than 0.05 μ H；
Standard testing coil design is provided by factory, equipment manufacturer provides test board, tests machine on coil block, and carry out
1 group spare.Minimum detection time interval is less than 3s, and the requirement of the broken magnetic speed of production 10M/min of overlay film, performance test numerical value is accurate
Property 90% or more；
All materials axis is both needed to use 3 cun of gas expansion shafts, needs (to align and use when material blowing) with scale strip on axis, load-bearing
Ability is not less than 20kg；
With touch display screen, state of runtime machine, electric cylinders pressure value, the information such as dispensing shaft tension can be shown；
Relevant abnormalities message is achieved when equipment is operating abnormally stopping alarm and can automatically record；
Material monitoring system, autostop and warning function and capable of automatically recording is deposited when emptied of material or when being broken
Shelves relevant abnormalities message；
Equipment uses power supply 220V, and pneumatics 8KG is hereinafter, 2 axis of overlay film section, broken 4 axis of magnetic section are equipped with related clout as needed
Mechanism must not corrode for equipment quality guarantee period 1 year, must have 2 or more scram buttons, the safeguard functions such as emergency stop function, design
There is high-precision meter counter, it is modulated to need length automatic shutdown function；
It is controlled by plc, the reserved ethernet communication interface that can infinitely expand, particularly relevant data can pass through
The communications protocol output of Ethernet adaptation.PLC module is expansible, and analog quantity, digital module have the logical of redundancy 15% or so
Road reserves module extending space in cabinet and clamps mold；The correction precision of above system: ± 0.3mm；Broken magnetic maximum, force: 20KN；It can
Process band maximum width: 200mm；Speed of production: 10M/min.
In one embodiment, step: the real time execution of the default subsystem in production system is obtained as a result, and will be real-time
Operation result output display；Include:
By real time execution result, module is shown to the electronic equipment at staff by wireless communication；It is above-mentioned
Module realizes the transmission by real time execution result to the electronic equipment at staff by wireless communication in technical solution, from
And realize acquisition of the staff to real time execution result.
Wireless communication module, one of WiFi communication module, bluetooth communication and ZigBee communication module or more
Kind；It is realized real time execution result by communication to the electronic equipment at staff in above-mentioned technical proposal
Transmission.
Electronic equipment, including one of smart phone, PC or palm PC with communication function or more
Kind.Acquisition of the staff to real time execution result is realized by various electronic in above-mentioned technical proposal.
In one embodiment, step: the real time execution of the default subsystem in production system is obtained as a result, and will be real-time
Operation result output display；Later, further includes:
The real time execution result for obtaining the default subsystem in production system is detected；If detection is unqualified, lead to
Alarm appliance is crossed to alarm；
Alarm appliance, including voice guard or LED lamp alarm device.It realizes in above-mentioned technical proposal to acquired
The detection of the real time execution result of default subsystem in the production system of wireless charging mould group, and when detecting unqualified,
It is alarmed by alarm appliance, is broken down to remind staff to preset subsystem in time.
In one embodiment, step: the real time execution of the default subsystem in production system is obtained as a result, and will be real-time
Operation result output display；Later, further includes:
The real time execution result for obtaining the default subsystem in production system is stored；Specific steps include:
Obtain real time execution result in real-time strain control result, real-time deviation correcting result, real-time pressure control result and
Real-time Feedback result；
Real-time strain control result, real-time deviation correcting result, real-time pressure control result, Real-time Feedback result are stored respectively
Into corresponding storage unit；
Storage unit, for real-time strain control result, real-time deviation correcting result, real-time pressure control result and in real time
Feedback result carries out compression storage；
Storage unit, including real-time strain control result storage unit, real-time deviation correcting result storage unit, real-time pressure control
Result unit and Real-time Feedback result unit processed.It is realized by storage unit to acquired real-time fortune in above-mentioned technical proposal
Real-time strain control result, real-time deviation correcting result, real-time pressure control result and the classification of Real-time Feedback result in row result are deposited
Storage, while also facilitating management of the staff to acquired real time execution result.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (8)
1. a kind of progress control method of the production system of wireless charging mould group characterized by comprising
The real time execution of the default subsystem in the production system is obtained as a result, and exporting the real time execution result aobvious
Show；
According to the real time execution as a result, controlling the default subsystem operation in the production system.
2. the method as described in claim 1, which is characterized in that
The default subsystem, including automatic tension control subsystem；
The real time execution of the default subsystem in the production system is obtained as a result, including the automatic tension control subsystem
Real-time strain control result；
And the real time execution result is exported and is shown, comprising: controls the real-time strain of the automatic tension control subsystem
As a result output display；
According to the real time execution as a result, controlling the default subsystem operation in the production system, including according to described automatic
The real-time strain control result of tension force subsystem controls control of the automatic tension in the production system by PLC module
System operation；
The PLC module, including multiple ethernet communication interfaces.
3. the method as described in claim 1, which is characterized in that
The default subsystem, including automatic deviation correction subsystem；
The real time execution of the default subsystem in the production system is obtained as a result, including the real-time of the automatic deviation correction subsystem
Correction result；
And the real time execution result is exported and is shown, comprising: exports the real-time deviation correcting result of the automatic deviation correction subsystem
Display；
According to the real time execution as a result, controlling the default subsystem operation in the production system, including according to described automatic
The real-time deviation correcting result of correction subsystem controls the operation of the automatic deviation correction subsystem in the production system.
4. the method as described in claim 1, which is characterized in that
The default subsystem, including pressure control subsystem；
The real time execution of the default subsystem in the production system is obtained as a result, including the real-time of the pressure control subsystem
Pressure control result；
And the real time execution result is exported and is shown, comprising: by the real-time pressure control result of the pressure control subsystem
Output display；
According to the real time execution as a result, controlling the default subsystem operation in the production system, including according to the pressure
The real-time pressure control result of control subsystem controls the operation of the pressure control subsystem in the production system.
5. the method as described in claim 1, which is characterized in that
The default subsystem, including feedback subsystem；
The real time execution of the default subsystem in the production system is obtained as a result, including the Real-time Feedback of the feedback subsystem
As a result；
And the real time execution result is exported and is shown, comprising: the Real-time Feedback result of the feedback subsystem is exported into display；
According to the real time execution as a result, controlling the default subsystem operation in the production system, including according to the feedback
The Real-time Feedback result of subsystem controls the operation of the feedback subsystem in the production system.
6. the method as described in claim 1, which is characterized in that
Step: obtaining the real time execution of the default subsystem in the production system as a result, and the real time execution result is defeated
It shows out；Include:
By the real time execution result, module is shown to the electronic equipment at staff by wireless communication；
The wireless communication module, one of WiFi communication module, bluetooth communication and ZigBee communication module or more
Kind；
The electronic equipment, including one of smart phone, PC or palm PC with communication function or more
Kind.
7. the method as described in claim 1, which is characterized in that
Step: obtaining the real time execution of the default subsystem in the production system as a result, and the real time execution result is defeated
It shows out；Later, further includes:
The real time execution result for obtaining the default subsystem in the production system is detected；If detection is unqualified, lead to
Alarm appliance is crossed to alarm；
The alarm appliance, including voice guard or LED lamp alarm device.
8. the method as described in claim 1, which is characterized in that
Step: obtaining the real time execution of the default subsystem in the production system as a result, and the real time execution result is defeated
It shows out；Later, further includes:
The real time execution result for obtaining the default subsystem in the production system is stored；Specific steps include:
Obtain real-time strain control result in the real time execution result, real-time deviation correcting result, real-time pressure control result and
Real-time Feedback result；
The real-time strain control result, real-time deviation correcting result, real-time pressure control result, Real-time Feedback result are stored respectively
Into corresponding storage unit；
The storage unit, for the real-time strain control result, real-time deviation correcting result, real-time pressure control result and
Real-time Feedback result carries out compression storage；
The storage unit, including real-time strain control result storage unit, real-time deviation correcting result storage unit, real-time pressure control
Result unit and Real-time Feedback result unit processed.
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|---|---|---|---|---|
| CN2373784Y (en) * | 1999-06-08 | 2000-04-12 | 冶金工业部北京钢铁设计研究总院 | Tension measuring indicator for screw tensioned conveying belt |
| WO2012115386A2 (en) * | 2011-02-23 | 2012-08-30 | 서강대학교산학협력단 | Wireless-charging pressure sensor and a production method therefor |
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Application publication date: 20191105 |