CN110362050A - A kind of operation monitoring system of the production system of wireless charging mould group - Google Patents
A kind of operation monitoring system of the production system of wireless charging mould group Download PDFInfo
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- CN110362050A CN110362050A CN201910659010.9A CN201910659010A CN110362050A CN 110362050 A CN110362050 A CN 110362050A CN 201910659010 A CN201910659010 A CN 201910659010A CN 110362050 A CN110362050 A CN 110362050A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000004891 communication Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000012937 correction Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 238000012795 verification Methods 0.000 claims description 10
- 235000013399 edible fruits Nutrition 0.000 claims description 5
- 238000010200 validation analysis Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 9
- 230000006870 function Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides a kind of operation monitoring systems of the production system of wireless charging mould group, including monitoring side and network side server；Wherein, the monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, and transmitting the real time execution result to the network side server；The network side server, the real time execution result for transmitting the monitoring side export display.
Description
Technical field
The present invention relates to monitoring technology field, in particular to the operation of a kind of production system of wireless charging mould group monitors system
System.
Background technique
Currently, each consumer electronics giant has released wireless charging product, including apple releases Applewatch, Samsung pushes away
Gearwatch, S6/S6edge, S7/S7edge etc. out, it is subsequent to continue to release disappearing for more outfit wireless charging functions
Take electronic product.With being significantly increased for each electronic product shipment amount, it is empty that wireless charging will also possess more wide market
Between, the production system of wireless charging mould group gradually forms and perfect.
But the production system monitoring of wireless charging mould group is not only expended a large amount of still using being manually monitored at present
Manpower, while can not realize the real time monitoring of the production system to wireless charging mould group.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of operation monitoring system of the production system of wireless charging mould group
System, to realize the real time monitoring of the production system to wireless charging mould group.
It is provided in the embodiment of the present invention
Other features and advantages of the present invention will be illustrated in the following description, also, partly becomes from specification
It obtains it is clear that understand through the implementation of the invention.The objectives and other advantages of the invention can be by written explanation
Specifically noted structure is achieved and obtained in book, claims and attached drawing.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1 is a kind of structural representation of the operation monitoring system of the production system of wireless charging mould group provided by the present invention
Figure.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
The embodiment of the invention provides a kind of operation monitoring systems of the production system of wireless charging mould group, as shown in Figure 1,
Including monitoring side 11 and network side server 12；Wherein,
Monitoring side 11, for obtaining the real time execution of the default subsystem in production system as a result, and by real time execution knot
Fruit is transmitted to network side server 12；
Network side server 12, the real time execution result for transmitting monitoring side 11 export display.
The working principle of above system is: default in the production system for the wireless charging mould group that monitoring side 11 will acquire
The real time execution result of subsystem is transmitted to network side server 12；The real-time fortune that network side server 12 obtains monitoring side 11
The output of row result is shown.
The beneficial effect of above system is: being realized by monitoring side pre- in the production system to wireless charging mould group
If the real-time monitoring of subsystem, and acquired real time execution result is carried out by output by network side server and is shown, from
And realize the real time monitoring of the production system to wireless charging mould group；Compared with traditional technology, traditional monitoring is not only solved
The manpower expended needed for the production system of wireless charging mould group, and the life to wireless charging mould group is realized by above system
The real time monitoring of production system.
In one embodiment, subsystem, including automatic tension control subsystem are preset；
Monitoring side, for obtaining the real time execution of the default subsystem in production system as a result, including that automatic tension controls
The real-time strain control result of subsystem；
Real time execution result is exported and is shown by network side server, comprising: by opening in real time for automatic tension control subsystem
Power control result is sent to network side server output display.Above-mentioned technical proposal is realized by monitoring side to wireless charging mould
The monitoring of the real-time strain control result of automatic tension control subsystem in the production system of group, and real-time strain is controlled and is tied
Fruit is sent to network side server output display, to realize the prison to the automatic tension control subsystem in production system
It surveys.
In one embodiment, subsystem, including automatic deviation correction subsystem are preset；
Monitoring side, for obtaining the real time execution of the default subsystem in production system as a result, including automatic deviation correction subsystem
The real-time deviation correcting result of system；
Real time execution result is exported and is shown by network side server, comprising: by the real-time deviation correcting knot of automatic deviation correction subsystem
Fruit is sent to network side server output display.Above-mentioned technical proposal realizes the production to wireless charging mould group by monitoring side
The monitoring of the real-time deviation correcting result of automatic deviation correction subsystem in system, and real-time deviation correcting result is sent to network side server
Output display, to realize the monitoring to the automatic deviation correction subsystem in production system.
In one embodiment, subsystem, including pressure control subsystem are preset；
Monitoring side, for obtaining the real time execution of the default subsystem in production system as a result, including that pressure controls subsystem
The real-time pressure control result of system；
Real time execution result is exported and is shown by network side server, comprising: by the real-time pressure control of pressure control subsystem
Result processed is sent to network side server output display.Above-mentioned technical proposal is realized by monitoring side to wireless charging mould group
The monitoring of the real-time pressure control result of pressure control subsystem in production system, and real-time pressure control result is sent to
Network side server output display, to realize the monitoring to the pressure control subsystem in production system.
In one embodiment, subsystem, including feedback subsystem are preset；
Monitoring side, for obtaining the real time execution of the default subsystem in production system as a result, including feedback subsystem
Real-time Feedback result；
Real time execution result is exported and is shown by network side server, comprising: sends out the Real-time Feedback result of feedback subsystem
It send to network side server to export and show.Above-mentioned technical proposal realizes the production system to wireless charging mould group by monitoring side
In feedback subsystem Real-time Feedback result monitoring, and it is aobvious that Real-time Feedback result is sent to network side server output
Show, to realize the monitoring to the feedback subsystem in production system.
In a specific embodiment, the production system of wireless charging mould group: by automatic tension control system, automatic deviation correction
System, control pressurer system, feedback system composition；Wherein,
Automatic tension control system: using floating roll-type tension examination way, and dancer potentiometer accurately detects to float
Tension controller is fed back to after the variable signal of dynamic roller position, tension controller by calculating and exporting control signal, watch by control
It takes drive system to be adjusted, then dancer is restored to original equilbrium position.Due to floating roll-type tension detecting apparatus sheet
Body is a kind of energy storing structure, using the heavy Yu Zuoyong of its own, has good absorption buffer function to the jump of large-scale tension,
The influence of the bias and velocity variations of raw material to tension can also be weakened simultaneously；This system requirements cylinder coefficient of friction is small, response
Speed is fast, and gas source is stablized, and the weight of dancer and swing rod is light, and rotation is flexible.
System for automatically correcting: deviation rectification of strip electrohydraulic servo system is organically combined in terms of the light, mechanical, electrical, liquid four of collection
Closed-loop electrohydraulic servo system, be widely used electromechanical integration new high-tech product.It is fast with response, precision is high,
The features such as service life is long, stability is good；It can be widely used in machinery, metallurgy, papermaking, rubber, ribbon, textile printing and dyeing, plating,
Plastic film film, etc. different types of strip producing line of all conglomeraties online correction.System uses Close loop servo control, in advance
Set the target position (correction zero point) that band is monitored side.When machine column operation, opposite side detector monitors band is controlled side
Lateral position, which changes and is converted to electric signal, is output to control amplifier, and controller compares this signal with correction zero signal
Compared with if there is any deviation just to export a corresponding bias correction signal to servo valve.Servo valve converts a signal into powerful
Hydraulic energy, it is corresponding mobile that driving hydraulic cylinder pushes uncoiler to make, until band is controlled side and comes back to target position.
Control pressurer system: Close loop servo control, control precision reach 0.01mm；Precision control thrust, increases pressure and passes
Sensor controls precision up to 1%；It is easy to connect with PLC dispatch control system, realizes high-accuracy motion control.Low noise, section
Can, completely, high rigidity, anti-impact force, extra long life, Operation and Maintenance is simple.Servo electric cylinders can fault-free in the presence of a harsh environment,
Degree of protection can achieve IP66.Long-term work, and realize high intensity, at high speed, high accuracy positioning, movement is steady, low noise
Sound.
Feedback system: traceability system has been widely used in various industries at present, it is exactly that one kind can be right in fact
Product carries out the production control system positive, reverse or non-directional is tracked, and is applicable to various types of processes and production control
System.
Equipment design in above-described embodiment system walks to expect width not less than 200mm, desin speed 15M/min, production speed
10M/min is spent, band and adhesive tape are controlled by deviation-rectifying system, the +/- 0.3mm of single layer overlay film Anawgy accuracy；
Prevent the band that breaks with manually adjusting control adhesive tape and being bonded with nanocrystalline strip angle function, it is desirable that binding yield 95 with
On；
Fragmentation machine controls sliver roller pressure, Pressure maximum value 500kg using electric cylinders, and production width is greater than 150mm, and equipment is split
Piece roller bearing can test feedback data adjust automatically sliver pressure according to LCR, to reach the inductance value of setting；(magnetic conductivity 700,
The variation of single layer inductance value is no more than 0.2,1.33) finished product Cpk is greater than；
Single layer make-up machine and chip cracker single shaft control and can individually be separately controlled, can independent or online operation；
With setting IM3536 tester day, can be primary at interval of 5~10 tests and can detecte Ls value etc. 4 can set
Test content and synchronism output, data have trackability, and (i.e. each test data needs and corresponding test position record requires
It is corresponding), Ls reperformance test error cannot be greater than 0.05 μ H；
Standard testing coil design is provided by factory, equipment manufacturer provides test board, tests machine on coil block, and carry out
1 group spare.Minimum detection time interval is less than 3s, and the requirement of the broken magnetic speed of production 10M/min of overlay film, performance test numerical value is accurate
Property 90% or more；
All materials axis is both needed to use 3 cun of gas expansion shafts, needs (to align and use when material blowing) with scale strip on axis, load-bearing
Ability is not less than 20kg；
With touch display screen, state of runtime machine, electric cylinders pressure value, the information such as dispensing shaft tension can be shown；
Relevant abnormalities message is achieved when equipment is operating abnormally stopping alarm and can automatically record；
Material monitoring system, autostop and warning function and capable of automatically recording is deposited when emptied of material or when being broken
Shelves relevant abnormalities message；
Equipment uses power supply 220V, and pneumatics 8KG is hereinafter, 2 axis of overlay film section, broken 4 axis of magnetic section are equipped with related clout as needed
Mechanism must not corrode for equipment quality guarantee period 1 year, must have 2 or more scram buttons, the safeguard functions such as emergency stop function, design
There is high-precision meter counter, it is modulated to need length automatic shutdown function；
It is controlled by plc, the reserved ethernet communication interface that can infinitely expand, particularly relevant data can pass through
The communications protocol output of Ethernet adaptation.PLC module is expansible, and analog quantity, digital module have the logical of redundancy 15% or so
Road reserves module extending space in cabinet and clamps mold；The correction precision of above system: ± 0.3mm；Broken magnetic maximum, force: 20KN；It can
Process band maximum width: 200mm；Speed of production: 10M/min.
In one embodiment, network side server, including wireless communication module and message output module；
Wireless communication module, for receive monitoring side transmission real time execution as a result, and to message output module transmit into
Row display；Above-mentioned technical proposal module and message output module by wireless communication realize network side server to real-time fortune
The reception and output of row result.
One of wireless communication module, including WiFi communication module, bluetooth communication and ZigBee communication module
Or it is a variety of；Above-mentioned technical proposal realizes the real time execution knot that network side server transmits monitoring side by communication
The reception of fruit.
One of message output module, including display screen, loudspeaker are a variety of.Network side is realized by plurality of devices
Output of the server to real time execution result.
In one embodiment, before real time execution result is transmitted to network side server in monitoring side, monitoring side is to network
The identity information of side server is verified；Verification process includes:
Username information of the monitoring side to network side server transmission of monitoring end；
Network side server, including accidental validation code generator；Accidental validation code generator, for being transmitted according to monitoring side
Username information according to preset operation method generate random verification code, and by random verification code to monitoring side transmit；
Monitoring side, will be real-time if being proved to be successful for verifying to the random verification code that network side server transmits
Operation result is transmitted to network side server；If authentication failed, the id information of network side server is obtained, and black name is added
It is single.The username information that the accidental validation code generator of network side server is transmitted according to monitoring side in above-mentioned technical proposal according to
Preset operation method generates random verification code, and transmits to monitoring side；Monitoring side for the random verification code of transmission at
Whether legal reason verifying, judge network side server identity information, believes to realize monitoring side network side server identity
The verifying of breath improves the safety of real time execution result transmission.
In one embodiment, network side server, including memory module；
Memory module, including information receiving unit, the first memory block, the second memory block and third memory block；Wherein,
Information receiving unit, the file type of the real time execution result for detecting monitoring side transmission；It is real-time when detecting
When operation result is video file type, then real time execution result is stored to the transmission of the first memory block；When detecting reality
When operation result be data file class when, then by real time execution result to the second memory block transmission store；When detecting
When real time execution result is text file type, then real time execution result is stored to the transmission of third memory block；
First memory block, for the real time execution result to the video file type being stored in the first memory block using the
One predetermined encryption algorithm carries out encryption storage；Second memory block, for the data file class being stored in the second memory block
Real time execution result encryption storage is carried out using the second predetermined encryption algorithm；Third memory block, for depositing to being stored in third
The real time execution result of text file type in storage area carries out encryption storage using third predetermined encryption algorithm；Above-mentioned technical side
By information receiving unit in case, the acquisition of the file type of real time execution result is realized, and according to real time execution result
File type is transmitted to the first memory block, the second memory block and third memory block carry out classification storage respectively；First memory block,
Two memory blocks, third memory block respectively store the encryption of the real time execution result of information receiving unit transmission；To not only real
Show the classification storage to real time execution result, while also achieving the storage of the encryption to real time execution result.
First predetermined encryption algorithm, the second predetermined encryption algorithm or third predetermined encryption algorithm, including equivalent encryption are calculated
One of method, text encryption algorithm and rivest, shamir, adelman are a variety of.It is calculated in above-mentioned technical proposal by a variety of encryptions
Method realizes the storage of the encryption to the real time execution result in the first memory block, the second memory block and third memory block.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (8)
1. a kind of operation monitoring system of the production system of wireless charging mould group, which is characterized in that including monitoring side and network side
Server；Wherein,
The monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, and will be described real-time
Operation result is transmitted to the network side server；
The network side server, the real time execution result for transmitting the monitoring side export display.
2. the system as claimed in claim 1, which is characterized in that
The default subsystem, including automatic tension control subsystem；
The monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, including described automatic
The real-time strain control result of tension force subsystem；
The real time execution result is exported and is shown by the network side server, comprising: by the automatic tension control subsystem
Real-time strain control result be sent to network side server output display.
3. the system as claimed in claim 1, which is characterized in that
The default subsystem, including automatic deviation correction subsystem；
The monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, including described automatic
The real-time deviation correcting result of correction subsystem；
The real time execution result is exported and is shown by the network side server, comprising: by the reality of the automatic deviation correction subsystem
When correction result be sent to network side server output display.
4. the system as claimed in claim 1, which is characterized in that
The default subsystem, including pressure control subsystem；
The monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, including the pressure
The real-time pressure control result of control subsystem；
The real time execution result is exported and is shown by the network side server, comprising: by the reality of the pressure control subsystem
When pressure control result be sent to network side server output display.
5. the system as claimed in claim 1, which is characterized in that
The default subsystem, including feedback subsystem；
The monitoring side, for obtaining the real time execution of the default subsystem in the production system as a result, including the feedback
The Real-time Feedback result of subsystem；
The real time execution result is exported and is shown by the network side server, comprising: by the real-time anti-of the feedback subsystem
Feedback result is sent to the network side server output display.
6. the system as claimed in claim 1, which is characterized in that
The network side server, including wireless communication module and message output module；
The wireless communication module, for receive the real time execution of monitoring side transmission as a result, and to the information it is defeated
Module transfer is shown out；
One of described wireless communication module, including WiFi communication module, bluetooth communication and ZigBee communication module
Or it is a variety of；
One of described message output module, including display screen, loudspeaker are a variety of.
7. the system as claimed in claim 1, which is characterized in that
Before the real time execution result is transmitted to the network side server in the monitoring side, the monitoring side is to the network
The identity information of side server is verified；Verification process includes:
The username information of the monitoring side is transmitted to the network side server in the monitoring side；
The network side server, including accidental validation code generator；The accidental validation code generator, for according to the prison
Survey end transmission the username information according to preset operation method generate random verification code, and by the random verification code to
The monitoring side transmission；
The monitoring side, the random verification code for transmitting to the network side server is verified, if being proved to be successful,
Then the real time execution result is transmitted to the network side server；If authentication failed, the network side server is obtained
Id information, and blacklist is added.
8. the system as claimed in claim 1, which is characterized in that
The network side server, including memory module；
The memory module, including information receiving unit, the first memory block, the second memory block and third memory block；Wherein,
The information receiving unit, the file type of the real time execution result for detecting the monitoring side transmission；When detecting
When the real time execution result is video file type, then the real time execution result is transmitted to first memory block and carried out
Storage；When detecting the real time execution result is data file class, then by the real time execution result to described second
Memory block transmission is stored；When detecting the real time execution result is text file type, then by the real time execution
As a result it is stored to third memory block transmission；
First memory block, for the real time execution knot to the video file type being stored in first memory block
Fruit carries out encryption storage using the first predetermined encryption algorithm；Second memory block, for being stored in second memory block
The real time execution result of the interior data file class carries out encryption storage using the second predetermined encryption algorithm；The third is deposited
Storage area, it is default using third for the real time execution result to the text file type being stored in the third memory block
Encryption Algorithm carries out encryption storage；
First predetermined encryption algorithm, the second predetermined encryption algorithm or third predetermined encryption algorithm, including equivalent encryption are calculated
One of method, text encryption algorithm and rivest, shamir, adelman are a variety of.
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