CN110412135A - Steel-plate ultrasound wave detects scanning equipment and its application method - Google Patents
Steel-plate ultrasound wave detects scanning equipment and its application method Download PDFInfo
- Publication number
- CN110412135A CN110412135A CN201810389444.7A CN201810389444A CN110412135A CN 110412135 A CN110412135 A CN 110412135A CN 201810389444 A CN201810389444 A CN 201810389444A CN 110412135 A CN110412135 A CN 110412135A
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- Prior art keywords
- handle
- steel
- monolithic stability
- ultrasound wave
- fixation member
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000002604 ultrasonography Methods 0.000 title claims abstract description 23
- 239000000523 sample Substances 0.000 claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 9
- 239000007924 injection Substances 0.000 claims abstract description 9
- 239000002023 wood Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 230000007547 defect Effects 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 206010016256 fatigue Diseases 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 206010057315 Daydreaming Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/225—Supports, positioning or alignment in moving situation
- G01N29/226—Handheld or portable devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/28—Details, e.g. general constructional or apparatus details providing acoustic coupling, e.g. water
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
Steel-plate ultrasound wave detects scanning equipment and its application method, belongs to ultrasonic detection technology field, overcomes prior art defect.The device includes probe fixation member, three parts of monolithic stability component and hand-held pushing mechanism；(1) fixation member of popping one's head in is drum-shaped, can clamp the straight beam method head of different size (11)；Be nested into the pedestal of monolithic stability component (2) in；(8) (2) monolithic stability component is made of top cover with pedestal, the two is threadedly coupled；(3) (4) hand-held pushing mechanism is made of connection ring with handle, (3) connection ring is connect with monolithic stability component activity, (3) (4) connection ring is flexibly connected with handle；(4) handle is cavity, can extend handle with wood quality.Application method: installing and adjusts suitable straight beam method head (11)；The wooden prolonging handle of appropriate length is installed；Water injection hole (6) outer water pump realizes the water coincidence with surface of steel plate；Hand-held device steady mobile collection data on the steel plate.The present invention greatly improves the quality and efficiency of the detection scanning of steel-plate ultrasound wave.
Description
Technical field
The invention belongs to ultrasonic detection technology fields, are related to the ultrasound examination scanning of steel plate.
Background technique
Currently, steel plate category multiplicity, according to the requirement of the regulations such as GB150, steel plate requires to carry out ultrasound one by one into after factory
Wave detection, ultrasound examination are high to the layering class defect detection rate in plate, and are widely used in the detection of defect, quantify and determine
Position.
According to related request, when steel plate carries out ultrasound examination scanning, it will usually it is required that along steel plate rolling direction or hanging down
Straight steel plate rolling direction carries out parallel lines or Scan on grid lines according to certain spacing.When prior art operation, operator is adopted
Take squatting position, hand hold transducer, it is straight line that when scanning, which not can guarantee scanning path, therefore is unable to satisfy scanning requirement；In addition, scanning one is opened
Steel plate takes a long time, and operator's time of squatting down is long, is easy to produce tired out, and absent minded, human factor is to inspection result
It is affected.
Summary of the invention
The technical problem to be solved by the present invention is to overcome prior art defect, and then meets characterization processes and require and accurate
Acquire the requirement of data.
The present invention provides a kind of steel-plate ultrasound wave detection scanning equipment, which includes probe fixation member, monolithic stability
Three parts of component and hand-held pushing mechanism；The probe fixation member 1 is drum-shaped integral structure, and there are three drum sides
Threaded hole 5, center line is mutually hexagonal angle, which can clamp the straight beam method head 11 of different size by flat head bolt；It visits
Water injection hole 6 at also one in head fixation member 1；Bucket bottom outer diameter has protruding parts, for being stuck in monolithic stability member lumens；Bucket
Bottom outer end face has boss, is used for 10 lower end of fixed spring；Probe fixation member 1 is nested into the pedestal of monolithic stability component
In 2；
The monolithic stability component is used to keep the stability of single unit system, keep probe fixation member in moving process not
It tumbles, is made of top cover 8 and pedestal 2, there is screw thread inside top cover 8, respective threaded is also arranged at 2 top of pedestal, and the two is with spiral shell
Line connection；There is protrusion for 10 upper end of fixed spring, the control probe fixation member 1 of spring 10 inside top cover 8；
Hand-held pushing mechanism is made of connection ring 3 and handle 4, and connection ring 3 and monolithic stability component are movable with stud by through-hole 7
Connection, connection ring 3 are flexibly connected with handle 4 by handle fixation hole 9 with screw；The handle 4 of hand-held pushing mechanism is cavity, can
To extend handle using timber material.
Package unit is stainless steel material, trade mark S32168；The prolonging handle wood quality of handle 4.
The application method of steel-plate ultrasound wave detection scanning equipment:
The steel-plate ultrasound wave detection scanning equipment assembled is checked comprehensively, and the ultrasound of installation appropriate size is selected according to work requirements
Wave normal probe 11, and adjust to suitable position；
Check the flexible connection position of adjustment device, it is ensured that associated components may be implemented left and right and rotate upwardly and downwardly, convenient for corner or
Special local detection operation；
According to operational requirements, the wooden prolonging handle of selection installation appropriate length in 4 cavity of handle；
It cleans and is detected surface of steel plate；
Water injection hole 6 accesses outer water pump, toward device pedestal 2 inside pump, realize straight beam method head 11 and surface of steel plate it is preferable
Water coincidence；
Hand-held pushing mechanism moves package unit steadily at the uniform velocity on the steel plate, remains stable for according to acquisition.
Compared with the prior art, the present invention has the following advantages:
1. guaranteeing detection quality.Whole device will not overturn in moving process, mobile readily along parallel lines, guarantee
The accuracy at scanning interval and data acquisition, it is versatile.
2. connecting water pump water filling by water injection hole, automatic coupling may be implemented, without artificial watering.
3. operator's standing operation, it is also an option that the wood quality of appropriate length extends handle, it is light-weight, greatly alleviate
Fatigue.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
In figure: 1 probe fixation member, 2 pedestals, 3 connection rings, 4 handles, 5 threaded holes, 6 water injection holes, 7 through-holes, 8 top covers, 9
Handle fixation hole, 10 springs, 11 straight beam method heads.
Specific embodiment
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
A kind of steel-plate ultrasound wave detection scanning equipment, as shown in Figure 1, the device includes probe fixation member, monolithic stability
Three parts of component and hand-held pushing mechanism；The probe fixation member 1 is drum-shaped integral structure, and there are three drum sides
Threaded hole 5, center line is mutually hexagonal angle, which can clamp the straight beam method head 11 of different size by flat head bolt；It visits
Water injection hole 6 at also one in head fixation member 1；Bucket bottom outer diameter has protruding parts, for being stuck in monolithic stability member lumens, makes
, when device lifts, straight beam method head 11 is not fallen out for it；Bucket bottom outer end face has boss, under fixed spring 10
End；Probe fixation member 1 is nested into the pedestal 2 of monolithic stability component；
The monolithic stability component is used to keep the stability of single unit system, keep probe fixation member in moving process not
It tumbles, is made of top cover 8 and pedestal 2, there is screw thread inside top cover 8, respective threaded is also arranged at 2 top of pedestal, and the two is with spiral shell
Line connection；There are raised 10 upper end of fixed spring, the control probe fixation member 1 of spring 10, to guarantee straight beam method inside top cover 8
First 11 in moving process, encounter rough surface, can spring up and down, and are unlikely to excessive damage or abrasion occur；
Hand-held pushing mechanism is made of connection ring 3 and handle 4, and connection ring 3 and monolithic stability component are movable with stud by through-hole 7
Connection, connection ring 3 are flexibly connected with handle 4 by handle fixation hole 9 with screw；The handle 4 of hand-held pushing mechanism is cavity, can
To extend handle using timber material, with alleviator overall weight.
Package unit is stainless steel material, trade mark S32168；The prolonging handle wood quality of handle 4.Consider stainless-steel sheet
It cannot be polluted by carbon, not only can be used for stainless steel plate ultrasound examination in this way, but also be able to satisfy carbon steel steel-plate ultrasound wave detection demand,
Versatility is stronger.
The application method of steel-plate ultrasound wave detection scanning equipment:
Check that the steel-plate ultrasound wave detection scanning equipment assembled, the ultrasonic wave for installing appropriate size according to work requirements are straight comprehensively
Probe 11, and adjust to suitable position；
Check the flexible connection position of adjustment device, it is ensured that associated components may be implemented left and right and rotate upwardly and downwardly, convenient for corner or
Special local detection operation；
According to operational requirements, the wooden prolonging handle of selection installation appropriate length in 4 cavity of handle；
It cleans and is detected surface of steel plate；
Water injection hole 6 accesses outer water pump, toward device pedestal 2 inside pump, realize straight beam method head 11 and surface of steel plate it is preferable
Water coincidence；
Hand-held pushing mechanism moves package unit steadily at the uniform velocity on the steel plate, remains stable for according to acquisition.
The present invention improves the quality and efficiency of steel-plate ultrasound wave detection scanning, and the labour for greatly alleviating operator is strong
Degree.
Claims (3)
1. steel-plate ultrasound wave detects scanning equipment, it is characterized in that: the device includes probe fixation member, monolithic stability component and hand
Hold three parts of pushing mechanism；(1) the probe fixation member is drum-shaped integral structure, there are three threaded holes on drum side
(5), center line is mutually hexagonal angle, (11) which can clamp the straight beam method head of different size by flat head bolt；Probe is fixed
Component (1) it is upper there are also water injection holes at one (6)；Bucket bottom outer diameter has protruding parts, for being stuck in monolithic stability member lumens；Bucket bottom
Outer end face has boss, is used for fixed spring (10) lower end；(1) (2) probe fixation member is nested into the pedestal of monolithic stability component
In；
The monolithic stability component is used to keep the stability of single unit system, keep probe fixation member in moving process not
It tumbles, is (8) (2) made of with pedestal top cover, top cover is (8) internal screw thread, and (2) respective threaded, the two are also arranged pedestal at top
It is threadedly coupled；Top cover is (8) internal to have protrusion to be used for fixed spring (10) upper end, (10) (1) spring controls probe fixation member；
(3) (4) hand-held pushing mechanism is made of connection ring with handle, (3) connection ring passes through through-hole (7) with stud with monolithic stability component
It is flexibly connected, (3) (4) connection ring is passed through handle fixation hole with handle and is (9) flexibly connected with screw；The handle of hand-held pushing mechanism is (4)
For cavity, handle can be extended using timber material.
2. steel-plate ultrasound wave described in claim 1 detects scanning equipment, it is characterized in that: package unit is stainless steel material, board
Number S32168；The prolonging handle wood quality of handle (4).
3. the application method of steel-plate ultrasound wave detection scanning equipment described in claim 1, it is characterized in that:
The steel-plate ultrasound wave detection scanning equipment assembled is checked comprehensively, and the ultrasound of installation appropriate size is selected according to work requirements
(11) wave normal probe, and is adjusted to suitable position；
Check the flexible connection position of adjustment device, it is ensured that associated components may be implemented left and right and rotate upwardly and downwardly, convenient for corner or
Special local detection operation；
According to operational requirements, the wooden prolonging handle of selection installation appropriate length in handle (4) cavity；
It cleans and is detected surface of steel plate；
(6) water injection hole accesses outer water pump, toward device pedestal (2) the inside pump, realize straight beam method head (11) with surface of steel plate compared with
Good water coincidence；
Hand-held pushing mechanism moves package unit steadily at the uniform velocity on the steel plate, remains stable for according to acquisition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810389444.7A CN110412135A (en) | 2018-04-27 | 2018-04-27 | Steel-plate ultrasound wave detects scanning equipment and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810389444.7A CN110412135A (en) | 2018-04-27 | 2018-04-27 | Steel-plate ultrasound wave detects scanning equipment and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110412135A true CN110412135A (en) | 2019-11-05 |
Family
ID=68346003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810389444.7A Pending CN110412135A (en) | 2018-04-27 | 2018-04-27 | Steel-plate ultrasound wave detects scanning equipment and its application method |
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| Country | Link |
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| CN (1) | CN110412135A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111735877A (en) * | 2020-07-24 | 2020-10-02 | 水利部水工金属结构质量检验测试中心 | Ultrasonic probe fixing device for on-line monitoring |
| CN113777160A (en) * | 2021-08-26 | 2021-12-10 | 宝武杰富意特殊钢有限公司 | Round steel manual contact ultrasonic detection stable scanning device and using method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101694482A (en) * | 2009-10-22 | 2010-04-14 | 中国第一重型机械股份公司 | Ultrasonic flaw detection auxiliary device and operating method thereof |
| CN103293229A (en) * | 2013-06-07 | 2013-09-11 | 中核核电运行管理有限公司 | Ultrasonic probe clamp |
| CN208270496U (en) * | 2018-04-27 | 2018-12-21 | 青岛兰石重型机械设备有限公司 | Steel-plate ultrasound wave detects scanning equipment |
-
2018
- 2018-04-27 CN CN201810389444.7A patent/CN110412135A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101694482A (en) * | 2009-10-22 | 2010-04-14 | 中国第一重型机械股份公司 | Ultrasonic flaw detection auxiliary device and operating method thereof |
| CN103293229A (en) * | 2013-06-07 | 2013-09-11 | 中核核电运行管理有限公司 | Ultrasonic probe clamp |
| CN208270496U (en) * | 2018-04-27 | 2018-12-21 | 青岛兰石重型机械设备有限公司 | Steel-plate ultrasound wave detects scanning equipment |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111735877A (en) * | 2020-07-24 | 2020-10-02 | 水利部水工金属结构质量检验测试中心 | Ultrasonic probe fixing device for on-line monitoring |
| CN113777160A (en) * | 2021-08-26 | 2021-12-10 | 宝武杰富意特殊钢有限公司 | Round steel manual contact ultrasonic detection stable scanning device and using method thereof |
| CN113777160B (en) * | 2021-08-26 | 2024-03-01 | 宝武杰富意特殊钢有限公司 | Stable scanning device for ultrasonic detection of round steel by manual contact method and use method |
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