CN110411386A - Wire jumper detection device for transposed conductor - Google Patents

Wire jumper detection device for transposed conductor Download PDF

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Publication number
CN110411386A
CN110411386A CN201910674617.4A CN201910674617A CN110411386A CN 110411386 A CN110411386 A CN 110411386A CN 201910674617 A CN201910674617 A CN 201910674617A CN 110411386 A CN110411386 A CN 110411386A
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CN
China
Prior art keywords
fixing seat
transposed conductor
testing agency
bracket
monitor station
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910674617.4A
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Chinese (zh)
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CN110411386B (en
Inventor
曹永义
武强
蒋健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Xizhou Magnet Wires Co Ltd
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Wuxi Xizhou Magnet Wires Co Ltd
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Priority to CN201910674617.4A priority Critical patent/CN110411386B/en
Publication of CN110411386A publication Critical patent/CN110411386A/en
Application granted granted Critical
Publication of CN110411386B publication Critical patent/CN110411386B/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant

Abstract

The present invention provides the wire jumper detection devices for transposed conductor, wire jumper whether can occur to various sizes of transposed conductor and detect.It includes monitor station, guiding mechanism, the first testing agency, first testing agency includes the first fixing seat, the first detection wheel, the second detection wheel, measuring staff and displacement sensor, first fixed cell further includes the second fixing seat, adjusting through slot is offered on monitor station, the first fixing seat and the second fixing seat pass through clamping screw respectively and locking nut is connect with monitor station;First U-bracket offers threaded hole far from one end of the second detection wheel, threaded hole is connected to guide groove or guide chute, adjusting screw rod is contacted by threaded hole with support shaft or the second U-bracket, adjusts the distance between the second detection wheel and the first detection wheel by adjusting screw rod;First guide roller and the second guide roller pass through lead screw pair respectively and are mounted on monitor station, mobile by the first guide roller of lead screw sub-control and the second guide roller.

Description

Wire jumper detection device for transposed conductor
Technical field
The present invention relates to transposed conductor production technical fields, particularly for the wire jumper detection device of transposed conductor.
Background technique
In transposed conductor production process, when the transposition of enamel-cover flat type copper wire deforms, it may occur however that wire jumper, enamel-cover flat type copper wire occur Wire jumper is embodied in following two kinds of situations: 1, conducting wire is jumped out from transposition, is stacked in the top of two column enamel-cover flat type copper wires, or is made Transposition is once to make two or piece enamel-cover flat type copper wire of no marking, and in this case, the thickness of transposed conductor is beyond normal Size range;2, when enamel-cover flat type copper wire transposition deformation, enamel-cover flat type copper wire is overturned, and enamel-cover flat type copper wire is caused to be clipped between two alignments Or jump out outside two alignments, in this case, the width dimensions of transposed conductor exceed normal size range.Due in production process In, the transposed conductor that wire jumper occurs is not easy to detect, and easily causes serious quality accident.
Application No. is 201510348597.3 patents to describe a kind of transposed conductor wire jumper on-line measuring device, into The transposed conductor of row detection is detected by the testing agency that is directed into of guide roller, testing agency include the first detection wheel, Second detection wheel, the first detection wheel are fixed on monitor station by the first U-bracket and fixing seat, and the second detection wheel passes through branch Support axis is mounted on the second U-bracket, and the second U-bracket is slidably mounted in the guide chute on the inside of the first U-bracket, simultaneously Support shaft passes through the guide groove on the first U-bracket and is connect by spring with the first U-bracket, the second U-bracket bottom It is connect with the measuring staff of displacement sensor, when transposed conductor has the position of wire jumper by the testing agency, the second detection can be squeezed Wheel drives the second U-bracket mobile, to trigger displacement sensor.Be fixed on monitor station due to the testing agency so that First U-bracket and the first detection wheel position fixation can not be adjusted, when larger-size transposed conductor enters with guiding mechanism When testing agency, it can be stopped by the first detection wheel and can not be detected, and make to replace even if changing the position of guiding mechanism Conducting wire will not be stopped that still displacement sensor can be triggered because of the second detection wheel of extruding by the first detection wheel, and size is smaller Transposed conductor then cannot proceed normally detection, thus this testing agency is only applicable to a kind of inspection of the transposed conductor of size It surveys, the transposed conductor of other sizes can not be detected, and same guide roller can not also adjust, it can not be to the transposition of other sizes Conducting wire is oriented to.
Summary of the invention
In view of the above-mentioned problems, the present invention provides the wire jumper detection device for transposed conductor, it can be to different sizes Transposed conductor wire jumper whether occur detected.
Its technical solution is such that the wire jumper detection device of transposed conductor comprising monitor station;It further includes leading To mechanism, the guiding mechanism includes the first guide roller for being symmetrically disposed on transposed conductor both lateral sides, is symmetrically disposed on transposition Second guide roller of conducting wire longitudinal direction two sides;It further includes the first testing agency, first testing agency include detection unit and First fixed cell, first fixed cell include the first fixing seat, the detection unit include by the first fixing seat with And first U-bracket be mounted on monitor station the first detection wheel, institute is slidably mounted on by support shaft and the second U-bracket State the second detection wheel, measuring staff and the displacement sensor on the first U-bracket, the first detection wheel of first testing agency and Second detection wheel is located at the both lateral sides of transposed conductor, offers guide groove and guide chute on first U-bracket, The support shaft is connect by spring with the guide groove end, it is characterised in that: first fixed cell further includes second Fixing seat, institute's displacement sensors are mounted on the monitor station by the second fixing seat, are offered and are used on the monitor station The adjusting through slot of first fixing seat and second fixing seat position is adjusted, first fixing seat and described second are fixed Seat is connect by clamping screw and locking nut with the monitor station respectively;First U-bracket is far from second inspection One end of measuring wheel offers threaded hole, and the threaded hole is connected to the guide groove or the guide chute, when the screw thread When hole is connected to the guide groove, adjusting screw rod is contacted by the threaded hole with the support shaft;When the threaded hole and institute When stating guide chute connection, adjusting screw rod is contacted by the threaded hole with second U-bracket, and the adjusting screw rod is passed through Adjust the distance between second detection wheel and first detection wheel;First guide roller and second guide roller point It is not mounted on the monitor station by lead screw pair, is moved by the first guide roller described in lead screw sub-control and second guide roller It is dynamic.
It is further characterized by:
Second fixing seat includes pedestal, lower beam, upper boom and the first mounting base, and the pedestal passes through locking nut and locking Bolt is connect with the monitor station, and the lower beam is fixedly installed on the pedestal, described upper boom one end and the lower beam screw thread Connection, the upper boom other end and first mounting base are rotatablely connected, and institute's displacement sensors are fixedly mounted on described first In mounting base, the height of length displacement sensors to adjust of the lower beam is stretched out by the adjusting upper boom;
When the threaded hole is connected to the guide groove, adjusting screw rod, which passes through, to be contacted among the spring with the support shaft;
It further includes the second testing agency, second testing agency include the second fixed cell and with first detection machine The identical detection unit of structure structure, the first detection wheel and the second detection wheel of second testing agency are located at transposed conductor Longitudinal two sides, second fixed cell include connect with the first U-bracket of second testing agency it is telescopic Third fixing seat, second fixed cell further include connect with the displacement sensor of second testing agency it is telescopic 4th fixing seat;
It is located at the adjusting through slot side on the monitor station and is equipped with scale;It is located at the guide groove one outside first U-bracket Side is equipped with scale;
The third fixing seat is the first studdle being threadedly coupled with the monitor station, first studdle with it is described First U-bracket of the second testing agency is rotatablely connected;4th fixing seat includes the second studdle and the second mounting base, Second studdle is threadedly coupled with the monitor station, and second studdle, which is also rotated with second mounting base, to be connected It connects;
Second fixed cell further include the first graduated scale being connect with the first U-bracket of second testing agency, with Second graduated scale of the second mounting base connection, first graduated scale and second graduated scale are each passed through the detection Platform setting;
The lead screw of the lead screw pair is respectively provided with opposite rotation direction, two guide rollers of first guide roller from centre to both ends It is respectively symmetrically mounted on the lead screw with opposite rotation direction, two guide rollers of second guide roller are separately mounted to phase Derotation to lead screw on;
The lead screw pair is equipped with scale from centre to both ends.
After with such a structure, whether wire jumper can be occurred to various sizes of transposed conductor and detected, when changing When the size of position conducting wire changes, lead screw pair can be passed through according to the situation of change of transposed conductor size to the first guide roller and second The position of guide roller is adjusted, is adjusted by position of first fixing seat to the first detection wheel of the first testing agency, It is adjusted by position of the adjusting screw rod to the second detection wheel of the first testing agency, detected by the second fixing seat to first The position of the displacement sensor of mechanism is adjusted, in this way can to the transposed conductor of other sizes wire jumper situation detection, such as Wire jumper occurs for fruit, and transposed conductor wire jumper position can squeeze the second detection wheel and drive the second U-bracket mobile, to be touched by measuring staff Send out displacement sensor.
Detailed description of the invention
Fig. 1 is overall structure of the present invention;
Fig. 2 is first testing agency's schematic front view of the invention;
Fig. 3 is first testing agency's schematic top plan view of the invention;
Fig. 4 is enlarged diagram at the A in Fig. 2;
Fig. 5 is the first guide roller structural schematic diagram;
Fig. 6 is the second guide roller structural schematic diagram;
Fig. 7 is second testing agency's schematic diagram.
Specific embodiment
Wire jumper detection device for transposed conductor as shown in Figs 1-4 comprising monitor station 1;It further includes Guiding machine Structure, guiding mechanism includes the first guide roller 6 for being symmetrically disposed on 5 both lateral sides of transposed conductor, to be symmetrically disposed on transposed conductor 5 vertical To the second guide roller 7 of two sides;It further includes the first testing agency 2, and the first testing agency 2 includes that detection unit and first are fixed Unit, the first fixed cell include the first fixing seat 2-1, and detection unit includes passing through the first fixing seat 2-1 and the first U-shaped branch The first detection wheel 2-3 that frame 2-2 is mounted on monitor station 1, it is slidably mounted on by support shaft 3-1 and the second U-bracket 3-2 The second detection wheel 3-3, measuring staff 4-1 on first U-bracket 2-2 and displacement sensor 4-2, the first of the first testing agency 2 Detection wheel 2-3 and the second detection wheel 3-3 is located at the both lateral sides of transposed conductor 5, offers and leads on the first U-bracket 2-2 To slot 2-4 and guide chute 2-5, support shaft 3-1 is connect by spring 2-6 with the end guide groove 2-4, and the first fixed cell also wraps The second fixing seat 4-3 is included, displacement sensor 4-2 is mounted on monitor station 1 by the second fixing seat 4-3, is offered on monitor station 1 Adjusting through slot 1-1, the first fixing seat 2-1 and second for adjusting the first fixing seat 2-1 and the second position fixing seat 4-3 is fixed Seat 4-3 passes through clamping screw and locking nut respectively and connect with monitor station 1;First U-bracket 2-2 is far from the second detection wheel 3- 3 one end offers threaded hole, and threaded hole is connected to guide groove 2-4 or guide chute 2-5, when threaded hole and guide groove 2-4 When connection, adjusting screw rod 2-7 is contacted by threaded hole with support shaft 3-1, and adjusting screw rod 2-7 pass through spring 2-6 among with Support shaft 3-1 contact;When threaded hole is connected to guide chute 2-5, adjusting screw rod 2-7 passes through threaded hole and the second U-bracket 3-2 contact adjusts the distance between the second detection wheel 3-3 and the first detection wheel 2-3 by adjusting screw rod 2-7;First guide roller 6 It is mounted on monitor station 1 by lead screw pair with the second guide roller 7, is led by the first guide roller of lead screw sub-control 6 and second respectively It is mobile to roller 7.
After with such a structure, whether wire jumper can be occurred to various sizes of transposed conductor and detected, when changing When the size of position conducting wire changes, can according to the situation of change of transposed conductor size by lead screw pair to the first guide roller 6 and the The position of two guide rollers 7 is adjusted, the position by the first fixing seat 2-1 to the first detection wheel 2-3 of the first testing agency 2 It is adjusted, is adjusted by position of the adjusting screw rod 2-7 to the second detection wheel 3-3 of the first testing agency 2, by second The position of the displacement sensor 4-3 of the first testing agency 2 is adjusted in fixing seat 4-3, can change in this way other sizes The wire jumper situation detection of position conducting wire, in case of wire jumper, transposed conductor wire jumper position can squeeze the second detection wheel 3-3 and drive second U-bracket 3-2 is mobile, to trigger displacement sensor 4-2 by measuring staff 4-1.
In addition, the second fixing seat 4-3 as shown in Figure 2 includes pedestal 4-31, lower beam 4-32, upper boom 4-33 and mounting base 4- 34, pedestal 4-31 are connect by locking nut with clamping screw with monitor station 1, and lower beam 4-32 is fixedly installed on pedestal 4-31, The one end upper boom 4-33 is threadedly coupled with lower beam 4-32, and the upper boom 4-33 other end and mounting base 4-34 are rotatablely connected, displacement sensor 4-3 is fixedly mounted on mounting base 4-34, adjusts displacement sensor by adjusting the length of upper boom 4-33 stretching lower beam 4-32 The height of 4-2.
It is located on monitor station 1 and adjusts the side through slot 1-1 equipped with scale;The of first testing agency 2 and the second testing agency 8 It is located at the side guide groove 2-4 outside one U-bracket 2-2 and is respectively equipped with scale.
When needing to change testing agency for various sizes of transposed conductor, a kind of mode can first pass through lead screw pair tune The interval of whole guide roller can go on smoothly guiding to transposed conductor, when transposed conductor 5 extend into first by guide roller When at testing agency 2, at this time if transposed conductor size becomes smaller, transposed conductor can be directly protruding between two detection wheels, The first detection wheel 2-3 is contacted with transposed conductor by adjusting the first fixing seat 2-1 again, then is made by back-outing adjusting screw rod 2-7 Second detection wheel 3-3 is mobile towards the first detection wheel 2-3 under the active force of spring 2-6, contacts until with transposed conductor, then move Second fixing seat 4-3 correspondingly adjusts displacement sensor 4-2 and measuring staff 4-1 according to the position of the second U-bracket 3-2, can be complete At the adjustment of testing agency position, to carry out wire jumper detection;And if transposed conductor becomes large-sized, it can be because resisting the first detection Wheel 2-3 leads to not enter testing agency, can directly adjust the first fixing seat 2-1 at this time, and adjust adjusting screw rod 2-7 to make to change Position conducting wire can protrude into testing agency in the clear, then gradually adjustment makes detection wheel be pasted to transposed conductor, then by adjusting Second fixing seat 4-3, enables displacement sensor 4-2 to work normally.Such mode is more troublesome, the side of another kind adjustment Formula is, the size of transposed conductor and the transposed conductor detected before is poor after directly calculating replacement, then pass through scale correspondingly into Row adjustment position, it is very convenient to can be completed adjustment.
As shown in Figure 1, Figure 7 shows, detection device further includes the second testing agency 8, and the second testing agency 8 includes second fixed single Member and detection unit identical with 2 structure of the first testing agency, the inspection of the first detection wheel 2-3 of the second testing agency 8 and second Measuring wheel 3-3 is located at longitudinal two sides of transposed conductor 5, and the second fixed cell includes the first U-shaped branch with the second testing agency 8 The telescopic third fixing seat of frame 2-2 connection, the second fixed cell further include connecting with the displacement sensor of the second testing agency 8 Telescopic 4th fixing seat connect, third fixing seat are the first studdle 8-1 being threadedly coupled with monitor station 1, first The the first U-bracket 2-2 for supportting screw rod 8-1 and the second testing agency 8 is rotatablely connected;4th fixing seat includes the second studdle 8- The 2 and second mounting base 8-3, the second studdle 8-2 are threadedly coupled with monitor station 1, the second studdle 8-2 also with the second installation Seat 8-3 rotation connection.
And the mode for adjusting the second testing agency 8 is similar with the mode of the first testing agency 2, it is only no longer fixed with first Seat 2-1 and the second fixing seat 4-3 is adjusted the position of the first U-bracket 2-2 and displacement sensor 4-2, but by twisting The first studdle 8-1 and the second studdle 8-2 is moved its height to be adjusted, to change the second testing agency 8 The height of first detection wheel 2-3 and displacement sensor 4-2, then the second detection wheel 3-3 is carried out accordingly by adjusting screw rod 2-7 Adjustment.
In addition, the second fixed cell further includes the first scale connecting with the first U-bracket 2-2 of the second testing agency 8 Ruler 8-4, the second graduated scale 8-5, the first graduated scale 8-4 and the second graduated scale 8-5 connecting with the second mounting base 8-3 are each passed through Monitor station 1 is arranged.It is more convenient the second testing agency 8 can directly to be adjusted by scale according to size difference in this way.
The lead screw of lead screw pair as shown in Figure 5, Figure 6 is respectively provided with opposite rotation direction from centre to both ends, the first guide roller 6 Two guide rollers are respectively symmetrically mounted on the lead screw with opposite rotation direction, and two guide rollers of the second guide roller 7 are installed respectively On the lead screw with opposite rotation direction;Lead screw pair is equipped with scale from centre to both ends.
In this way when adjusting Wire guide roller, so that it may guarantee that two symmetrically arranged guide rollers of same group of guide roller can be right Claim ground mobile, so that transposed conductor is remained at middle position, and can be straight by scale according to the size difference of transposed conductor The position for adjusting guide roller is connect, it is very convenient.
More than, it is merely preferred embodiments of the present invention, but scope of protection of the present invention is not limited thereto, it is any It is familiar with the people of the technology within the technical scope disclosed by the invention, any changes or substitutions that can be easily thought of, should all cover at this Within the protection scope of invention.Therefore, protection scope of the present invention should be subject to the protection scope in claims.

Claims (9)

1. being used for the wire jumper detection device of transposed conductor comprising monitor station;It further includes guiding mechanism, the guiding mechanism packet The second guiding for including and being symmetrically disposed on the first guide roller of transposed conductor both lateral sides, be symmetrically disposed on transposed conductor longitudinal direction two sides Roller;It further includes the first testing agency, and first testing agency includes detection unit and the first fixed cell, and described first is solid Order member includes the first fixing seat, and the detection unit includes being mounted on detection by the first fixing seat and the first U-bracket The first detection wheel on platform, the second inspection being slidably mounted on by support shaft and the second U-bracket on first U-bracket Measuring wheel, measuring staff and displacement sensor, the first detection wheel and the second detection wheel of first testing agency are located at transposition The both lateral sides of conducting wire, guide groove and guide chute are offered on first U-bracket, and the support shaft passes through spring and institute State the connection of guide groove end, it is characterised in that: first fixed cell further includes the second fixing seat, and institute's displacement sensors are logical It crosses the second fixing seat to be mounted on the monitor station, be offered on the monitor station for adjusting first fixing seat and described The adjusting through slot of second fixing seat position, first fixing seat and second fixing seat pass through clamping screw and lock respectively Tight nut is connect with the monitor station;First U-bracket offers threaded hole far from one end of second detection wheel, institute It states threaded hole to be connected to the guide groove or the guide chute, when the threaded hole is connected to the guide groove, adjust Screw rod is contacted by the threaded hole with the support shaft;When the threaded hole is connected to the guide chute, adjusting screw rod Contacted by the threaded hole with second U-bracket, by the adjusting screw rod adjust second detection wheel with it is described The distance between first detection wheel;First guide roller and second guide roller pass through lead screw pair respectively and are mounted on the inspection It is mobile by the first guide roller described in lead screw sub-control and second guide roller on scaffold tower.
2. the wire jumper detection device according to claim 1 for transposed conductor, it is characterised in that: second fixing seat Including pedestal, lower beam, upper boom and the first mounting base, the pedestal is connected by locking nut and clamping screw and the monitor station It connects, the lower beam is fixedly installed on the pedestal, and described upper boom one end is threadedly coupled with the lower beam, the upper boom other end It is rotatablely connected with first mounting base, institute's displacement sensors are fixedly mounted in first mounting base, by adjusting institute State the height that upper boom stretches out length displacement sensors to adjust of the lower beam.
3. the wire jumper detection device according to claim 1 for transposed conductor, it is characterised in that: when the threaded hole with When the guide groove is connected to, adjusting screw rod, which passes through, to be contacted among the spring with the support shaft.
4. the wire jumper detection device according to claim 1 for transposed conductor, it is characterised in that: it further includes the second inspection Mechanism is surveyed, second testing agency includes that the second fixed cell and detection identical with first testing agency structure are single Member, the first detection wheel and the second detection wheel of second testing agency are located at longitudinal two sides of transposed conductor, and described Two fixed cells include the telescopic third fixing seat connecting with the first U-bracket of second testing agency, and described Two fixed cells further include telescopic 4th fixing seat connecting with the displacement sensor of second testing agency.
5. the wire jumper detection device according to claim 1 or 4 for transposed conductor, it is characterised in that: the monitor station It is upper to be located at the adjusting through slot side equipped with scale;It is located at the guide groove side outside first U-bracket and is equipped with scale.
6. the wire jumper detection device according to claim 4 for transposed conductor, it is characterised in that: the third fixing seat For the first studdle being threadedly coupled with the monitor station, first studdle and the first of second testing agency U-bracket rotation connection;4th fixing seat include the second studdle and the second mounting base, second studdle with The monitor station is threadedly coupled, and second studdle is also rotatablely connected with second mounting base.
7. the wire jumper detection device according to claim 6 for transposed conductor, it is characterised in that: described second is fixed single Member further includes the first graduated scale connecting with the first U-bracket of second testing agency, connect with second mounting base The second graduated scale, first graduated scale and second graduated scale are each passed through the monitor station setting.
8. the wire jumper detection device according to claim 1 for transposed conductor, it is characterised in that: the silk of the lead screw pair Thick stick is respectively provided with opposite rotation direction from centre to both ends, and two guide rollers of first guide roller, which are respectively symmetrically mounted on, to be had On the lead screw of opposite rotation direction, two guide rollers of second guide roller are separately mounted on the lead screw with opposite rotation direction.
9. the wire jumper detection device according to claim 8 for transposed conductor, it is characterised in that: the lead screw pair is in Between to both ends be equipped with scale.
CN201910674617.4A 2019-07-25 2019-07-25 Jumper wire detection device for transposed conductor Active CN110411386B (en)

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CN113380530A (en) * 2021-06-19 2021-09-10 沈强 Transposed conductor forging equipment
CN114068099A (en) * 2021-12-10 2022-02-18 无锡统力电工有限公司 Transposed conductor supports stop device
CN114194741A (en) * 2021-12-10 2022-03-18 无锡统力电工有限公司 Intelligent size online measuring device for transposed conductor

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CN114068099A (en) * 2021-12-10 2022-02-18 无锡统力电工有限公司 Transposed conductor supports stop device
CN114194741A (en) * 2021-12-10 2022-03-18 无锡统力电工有限公司 Intelligent size online measuring device for transposed conductor
CN114068099B (en) * 2021-12-10 2023-10-27 无锡统力电工有限公司 Transposition wire supporting and limiting device

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