CN110411386B - Jumper wire detection device for transposed conductor - Google Patents
Jumper wire detection device for transposed conductor Download PDFInfo
- Publication number
- CN110411386B CN110411386B CN201910674617.4A CN201910674617A CN110411386B CN 110411386 B CN110411386 B CN 110411386B CN 201910674617 A CN201910674617 A CN 201910674617A CN 110411386 B CN110411386 B CN 110411386B
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- wheel
- fixing seat
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- 238000001514 detection method Methods 0.000 title claims abstract description 170
- 239000004020 conductor Substances 0.000 title claims abstract description 53
- 238000006073 displacement reaction Methods 0.000 claims abstract description 30
- 230000017105 transposition Effects 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
Abstract
The invention provides a jumper wire detection device for a transposed conductor, which can detect whether jumper wires occur on transposed conductors of different sizes. The device comprises a detection table, a guide mechanism and a first detection mechanism, wherein the first detection mechanism comprises a first fixed seat, a first detection wheel, a second detection wheel, a detection rod and a displacement sensor, the first fixed unit also comprises a second fixed seat, an adjusting through groove is formed in the detection table, and the first fixed seat and the second fixed seat are connected with the detection table through a locking bolt and a locking nut respectively; a threaded hole is formed in one end, far away from the second detection wheel, of the first U-shaped support, the threaded hole is communicated with the guide groove or the guide chute, the adjusting screw is in contact with the support shaft or the second U-shaped support through the threaded hole, and the distance between the second detection wheel and the first detection wheel is adjusted through the adjusting screw; the first guide roller and the second guide roller are respectively arranged on the detection table through a screw pair, and the first guide roller and the second guide roller are controlled to move through the screw pair.
Description
Technical Field
The invention relates to the technical field of transposed conductor production, in particular to a jumper wire detection device for a transposed conductor.
Background
In the production process of the transposed conductor, when the enameled flat copper wire is transposed and deformed, a jumper wire can occur, and the jumper wire of the enameled flat copper wire is particularly expressed in the following two situations: 1. the wire is jumped out from the transposition place and is stacked above the two rows of enamelled flat copper wires, or the transposition is performed by punching two enamelled flat copper wires or by omitting one enamelled flat copper wire at a time, and in the case, the thickness dimension of the transposition wire exceeds the normal dimension range; 2. when the enameled flat copper wire is transposed and deformed, the enameled flat copper wire is turned over, so that the enameled flat copper wire is clamped between two lines or jumps out of the two lines, and under the condition, the width size of the transposed conductor exceeds the normal size range. Because the transposed conductor with jumper wire is not easy to detect in the production process, serious quality accidents are easy to cause.
One patent with application number 201510348597.3 describes an on-line detection device for a jumper wire of a transposed conductor, wherein the transposed conductor is detected by a guide entering detection mechanism of a guide roller, the detection mechanism comprises a first detection wheel and a second detection wheel, the first detection wheel is fixed on a detection table through a first U-shaped support and a fixed seat, the second detection wheel is arranged on the second U-shaped support through a support shaft, the second U-shaped support is slidably arranged in a guide chute on the inner side of the first U-shaped support, meanwhile, the support shaft penetrates through a guide groove on the first U-shaped support and is connected with the first U-shaped support through a spring, the bottom of the second U-shaped support is connected with a measuring rod of a displacement sensor, and when a position of the transposed conductor with the jumper wire passes through the detection mechanism, the second detection wheel is extruded to drive the second U-shaped support to move, so that the displacement sensor is triggered. Because this detection mechanism is fixed in and detects the bench and thereby makes first U-shaped support and first detection wheel fixed in position can't be adjusted, when the bigger transposition wire of size gets into detection mechanism along with guiding mechanism, can block by first detection wheel and can't detect, even change the position of guiding mechanism and make the transposition wire can not block by first detection wheel still can trigger displacement sensor because of extruding the second detection wheel, and the transposition wire of size less then can not normally detect, therefore this kind of detection mechanism is only applicable to the detection of transposition wire of one size, can't detect the transposition wire of other sizes, and the same guide roll can't adjust yet, can't lead other sizes transposition wires.
Disclosure of Invention
In view of the above problems, the present invention provides a jumper wire detecting device for a transposed conductor, which is capable of detecting whether or not a jumper wire occurs in a transposed conductor of different sizes.
The technical scheme is as follows: the jumper wire detection device for the transposed conductor comprises a detection table; the device also comprises a guide mechanism, wherein the guide mechanism comprises first guide rollers symmetrically arranged on two lateral sides of the transposed conductor and second guide rollers symmetrically arranged on two longitudinal sides of the transposed conductor; it still includes first detection mechanism, first detection mechanism includes detecting element and first fixed unit, first fixed unit includes first fixing base, detecting element includes through first fixing base and first U-shaped support mounting at the first detection wheel on detecting the bench, through back shaft and second U-shaped support slidable mounting is in second detection wheel, measuring staff and the displacement sensor on the first U-shaped support, first detection wheel and the second detection wheel of first detection mechanism are located the horizontal both sides of transposition wire respectively, guide way and guide chute have been seted up on the first U-shaped support, the back shaft pass through the spring with guide way end connection, its characterized in that: the first fixing unit further comprises a second fixing seat, the displacement sensor is arranged on the detection table through the second fixing seat, an adjusting through groove for adjusting the positions of the first fixing seat and the second fixing seat is formed in the detection table, and the first fixing seat and the second fixing seat are connected with the detection table through locking bolts and locking nuts respectively; a threaded hole is formed in one end, far away from the second detection wheel, of the first U-shaped support, the threaded hole is communicated with the guide groove or the guide chute, and when the threaded hole is communicated with the guide groove, the adjusting screw rod is contacted with the support shaft through the threaded hole; when the threaded hole is communicated with the guide chute, the adjusting screw rod is in contact with the second U-shaped bracket through the threaded hole, and the distance between the second detection wheel and the first detection wheel is adjusted through the adjusting screw rod; the first guide roller and the second guide roller are respectively arranged on the detection table through a screw pair, and the first guide roller and the second guide roller are controlled to move through the screw pair.
It is further characterized by:
the second fixing seat comprises a base, a lower rod, an upper rod and a first mounting seat, wherein the base is connected with the detection table through a locking nut and a locking bolt, the lower rod is fixedly arranged on the base, one end of the upper rod is in threaded connection with the lower rod, the other end of the upper rod is in rotary connection with the first mounting seat, the displacement sensor is fixedly arranged on the first mounting seat, and the height of the displacement sensor is adjusted by adjusting the length of the upper rod extending out of the lower rod;
when the threaded hole is communicated with the guide groove, the adjusting screw rod passes through the middle of the spring to be in contact with the supporting shaft;
the device comprises a first detection mechanism, a second detection mechanism and a displacement sensor, wherein the first detection mechanism comprises a first fixing unit and a first detection wheel, the first detection wheel and the second detection wheel of the first detection mechanism are respectively positioned at two longitudinal sides of a transposed conductor, the first fixing unit comprises a telescopic first fixing seat connected with a first U-shaped bracket of the first detection mechanism, and the second fixing unit further comprises a telescopic second fixing seat connected with the displacement sensor of the first detection mechanism;
a scale is arranged on one side of the detection table, which is positioned on the adjusting through groove; scales are arranged on one side of the guide groove outside the first U-shaped bracket;
the third fixing seat is a first supporting screw rod in threaded connection with the detection table, and the first supporting screw rod is in rotary connection with a first U-shaped bracket of the second detection mechanism; the fourth fixing seat comprises a second supporting screw rod and a second mounting seat, the second supporting screw rod is in threaded connection with the detection table, and the second supporting screw rod is also in rotary connection with the second mounting seat;
the second fixing unit further comprises a first graduated scale connected with the first U-shaped bracket of the second detection mechanism and a second graduated scale connected with the second mounting seat, and the first graduated scale and the second graduated scale respectively penetrate through the detection table;
the two guide rollers of the first guide roller are respectively symmetrically arranged on the screw rod with opposite rotation directions, and the two guide rollers of the second guide roller are respectively arranged on the screw rod with opposite rotation directions;
the lead screw pair is provided with scales from the middle to two ends.
After the structure is adopted, whether jumper wires of different sizes occur or not can be detected, when the size of the transposed conductor is changed, the positions of the first guide roller and the second guide roller can be adjusted through the screw pair according to the change condition of the size of the transposed conductor, the position of the first detection wheel of the first detection mechanism is adjusted through the first fixing seat, the position of the second detection wheel of the first detection mechanism is adjusted through the adjusting screw rod, the position of the displacement sensor of the first detection mechanism is adjusted through the second fixing seat, so that jumper wire conditions of transposed conductors of other sizes can be detected, if jumper wires occur, the jumper wire positions of the transposed conductor can extrude the second detection wheel to drive the second U-shaped bracket to move, and therefore the displacement sensor is triggered through the measuring rod.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic front view of a first detecting mechanism according to the present invention;
FIG. 3 is a schematic top view of a first detection mechanism according to the present invention;
FIG. 4 is an enlarged schematic view of FIG. 2 at A;
FIG. 5 is a schematic view of a first guide roller structure;
FIG. 6 is a schematic view of a second guide roller structure;
fig. 7 is a schematic diagram of a second detection mechanism.
Detailed Description
The jumper wire detecting device for a transposed conductor as shown in FIGS. 1 to 4, which includes a detecting stage 1; the device also comprises a guide mechanism, wherein the guide mechanism comprises first guide rollers 6 symmetrically arranged on two lateral sides of the transposed conductor 5 and second guide rollers 7 symmetrically arranged on two longitudinal sides of the transposed conductor 5; the device comprises a first detection mechanism 2, wherein the first detection mechanism 2 comprises a detection unit and a first fixing unit, the first fixing unit comprises a first fixing seat 2-1, the detection unit comprises a first detection wheel 2-3 arranged on a detection table 1 through the first fixing seat 2-1 and a first U-shaped support 2-2, a second detection wheel 3-3 arranged on the first U-shaped support 2-2 in a sliding manner through a supporting shaft 3-1 and a second U-shaped support 3-2, a detection rod 4-1 and a displacement sensor 4-2, the first detection wheel 2-3 and the second detection wheel 3-3 of the first detection mechanism 2 are respectively positioned on two lateral sides of a transposition wire 5, a guide groove 2-4 and a guide chute 2-5 are formed in the first U-shaped support 2-2, the supporting shaft 3-1 is connected with the end part of the guide groove 2-4 through a spring 2-6, the first fixing unit further comprises a second fixing seat 4-3, the displacement sensor 4-2 is arranged on the detection table 1 through the second fixing seat 4-3, and is respectively connected with the first fixing seat 1-1 and the second fixing seat 1 through a locking bolt 1-2-4 and the second fixing seat 1; a threaded hole is formed in one end, far away from the second detection wheel 3-3, of the first U-shaped support 2-2, the threaded hole is communicated with the guide groove 2-4 or the guide chute 2-5, when the threaded hole is communicated with the guide groove 2-4, the adjusting screw 2-7 is contacted with the support shaft 3-1 through the threaded hole, and the adjusting screw 2-7 is contacted with the support shaft 3-1 through the middle of the spring 2-6; when the threaded hole is communicated with the guide chute 2-5, the adjusting screw 2-7 contacts with the second U-shaped bracket 3-2 through the threaded hole, and the distance between the second detection wheel 3-3 and the first detection wheel 2-3 is adjusted through the adjusting screw 2-7; the first guide roller 6 and the second guide roller 7 are respectively arranged on the detection table 1 through a screw pair, and the first guide roller 6 and the second guide roller 7 are controlled to move through the screw pair.
After the structure is adopted, whether jumper wires of different sizes occur or not can be detected, when the size of the transposed conductor is changed, the positions of the first guide roller 6 and the second guide roller 7 can be adjusted through the screw pair according to the change condition of the size of the transposed conductor, the position of the first detection wheel 2-3 of the first detection mechanism 2 is adjusted through the first fixing seat 2-1, the position of the second detection wheel 3-3 of the first detection mechanism 2 is adjusted through the adjusting screw 2-7, the position of the displacement sensor 4-3 of the first detection mechanism 2 is adjusted through the second fixing seat 4-3, so that jumper wire conditions of other sizes can be detected, if jumper wires occur, the jumper wire positions of the transposed conductor can squeeze the second detection wheel 3-3 to drive the second U-shaped bracket 3-2 to move, and the displacement sensor 4-2 is triggered through the measuring rod 4-1.
In addition, as shown in FIG. 2, the second fixing seat 4-3 comprises a base 4-31, a lower rod 4-32, an upper rod 4-33 and a mounting seat 4-34, wherein the base 4-31 is connected with the detection table 1 through a locking nut and a locking bolt, the lower rod 4-32 is fixedly arranged on the base 4-31, one end of the upper rod 4-33 is in threaded connection with the lower rod 4-32, the other end of the upper rod 4-33 is in rotary connection with the mounting seat 4-34, the displacement sensor 4-3 is fixedly arranged on the mounting seat 4-34, and the height of the displacement sensor 4-2 is adjusted by adjusting the length of the upper rod 4-33 extending out of the lower rod 4-32.
The detection table 1 is provided with scales on one side of the adjusting through groove 1-1; the outer parts of the first U-shaped brackets 2-2 of the first detection mechanism 2 and the second detection mechanism 8 are respectively provided with scales on one side of the guide groove 2-4.
When the detection mechanism is required to be changed for the transposed conductor with different sizes, the space between the guide rollers can be adjusted through the screw pair to enable the transposed conductor to be smoothly guided, when the transposed conductor 5 stretches into the first detection mechanism 2 through the guide rollers, if the size of the transposed conductor is reduced, the transposed conductor can directly stretch into the space between the two detection wheels at the moment, the first detection wheel 2-3 is in contact with the transposed conductor through adjusting the first fixing seat 2-1, the second detection wheel 3-3 moves towards the first detection wheel 2-3 under the acting force of the spring 2-6 through screwing out the adjusting screw rod 2-7 until the second detection wheel 3-3 is in contact with the transposed conductor, and then the second fixing seat 4-3 correspondingly adjusts the displacement sensor 4-2 and the measuring rod 4-1 according to the position of the second U-shaped bracket 3-2, so that the position adjustment of the detection mechanism can be completed, and jumper wire detection can be carried out; if the size of the transposed conductor is increased, the transposed conductor cannot enter the detection mechanism due to the fact that the transposed conductor is propped against the first detection wheel 2-3, at the moment, the first fixing seat 2-1 can be directly adjusted, the adjusting screw 2-7 is adjusted to enable the transposed conductor to extend into the detection mechanism unhindered, then the detection wheel is attached to the transposed conductor by gradual adjustment, and then the displacement sensor 4-2 can work normally by adjusting the second fixing seat 4-3. The method is troublesome, and the other adjustment method is that the size difference between the transposed conductor after replacement and the previously detected transposed conductor is directly calculated, and then the position is correspondingly adjusted through scales, so that the adjustment is very convenient.
As shown in fig. 1 and 7, the detection device further comprises a second detection mechanism 8, the second detection mechanism 8 comprises a second fixing unit and a detection unit which is the same in structure as the first detection mechanism 2, the first detection wheel 2-3 and the second detection wheel 3-3 of the second detection mechanism 8 are respectively positioned at two longitudinal sides of the transposed conductor 5, the second fixing unit comprises a telescopic third fixing seat connected with the first U-shaped bracket 2-2 of the second detection mechanism 8, the second fixing unit further comprises a telescopic fourth fixing seat connected with a displacement sensor of the second detection mechanism 8, the third fixing seat is a first supporting screw rod 8-1 in threaded connection with the detection table 1, and the first supporting screw rod 8-1 is in rotary connection with the first U-shaped bracket 2-2 of the second detection mechanism 8; the fourth fixing seat comprises a second supporting screw rod 8-2 and a second mounting seat 8-3, the second supporting screw rod 8-2 is in threaded connection with the detection table 1, and the second supporting screw rod 8-2 is also in rotary connection with the second mounting seat 8-3.
The second detection mechanism 8 is adjusted in a similar manner to the first detection mechanism 2, except that the positions of the first U-shaped bracket 2-2 and the displacement sensor 4-2 are not adjusted by the first fixing seat 2-1 and the second fixing seat 4-3, but the heights of the first U-shaped bracket 2-2 and the displacement sensor 4-2 are adjusted by screwing the first supporting screw 8-1 and the second supporting screw 8-2, so that the heights of the first detection wheel 2-3 and the displacement sensor 4-2 of the second detection mechanism 8 are changed, and the second detection wheel 3-3 is adjusted by the adjusting screw 2-7 correspondingly.
In addition, the second fixing unit further comprises a first graduated scale 8-4 connected with the first U-shaped support 2-2 of the second detection mechanism 8 and a second graduated scale 8-5 connected with the second mounting seat 8-3, and the first graduated scale 8-4 and the second graduated scale 8-5 are respectively arranged through the detection table 1. It is thus more convenient to adjust the second detection means 8 directly on the basis of the dimensional differences by means of graduations.
As shown in fig. 5 and 6, the screw of the screw pair has opposite rotation directions from the middle to the two ends, the two guide rollers of the first guide roller 6 are symmetrically arranged on the screw with opposite rotation directions, and the two guide rollers of the second guide roller 7 are arranged on the screw with opposite rotation directions; the lead screw pair is provided with scales from the middle to the two ends.
Therefore, when the guide rollers are adjusted, the two symmetrically arranged guide rollers of the same group of guide rollers can be ensured to symmetrically move, so that the transposed conductor is always kept at the middle position, and the positions of the guide rollers can be directly adjusted through scales according to the size difference of the transposed conductor, so that the guide rollers are quite convenient.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (5)
1. The jumper wire detection device for the transposed conductor comprises a detection table; the device also comprises a guide mechanism, wherein the guide mechanism comprises first guide rollers symmetrically arranged on two lateral sides of the transposed conductor and second guide rollers symmetrically arranged on two longitudinal sides of the transposed conductor; it still includes first detection mechanism, first detection mechanism includes detecting element and first fixed unit, first fixed unit includes first fixing base, detecting element includes through first fixing base and first U-shaped support mounting at the first detection wheel on detecting the bench, through back shaft and second U-shaped support slidable mounting is in second detection wheel, measuring staff and the displacement sensor on the first U-shaped support, first detection wheel and the second detection wheel of first detection mechanism are located the horizontal both sides of transposition wire respectively, guide way and guide chute have been seted up on the first U-shaped support, the back shaft pass through the spring with guide way end connection, its characterized in that: the first fixing unit further comprises a second fixing seat, the displacement sensor is arranged on the detection table through the second fixing seat, an adjusting through groove for adjusting the positions of the first fixing seat and the second fixing seat is formed in the detection table, and the first fixing seat and the second fixing seat are connected with the detection table through locking bolts and locking nuts respectively; a threaded hole is formed in one end, far away from the second detection wheel, of the first U-shaped support, the threaded hole is communicated with the guide groove or the guide chute, and when the threaded hole is communicated with the guide groove, the adjusting screw rod is contacted with the support shaft through the threaded hole; when the threaded hole is communicated with the guide chute, the adjusting screw rod is in contact with the second U-shaped bracket through the threaded hole, and the distance between the second detection wheel and the first detection wheel is adjusted through the adjusting screw rod; the first guide roller and the second guide roller are respectively arranged on the detection table through a screw pair, and the first guide roller and the second guide roller are controlled to move through the screw pair; when the threaded hole is communicated with the guide groove, the adjusting screw rod passes through the middle of the spring to be in contact with the supporting shaft;
the device comprises a first detection mechanism, a second detection mechanism and a displacement sensor, wherein the first detection mechanism comprises a first fixing unit and a first detection wheel, the first detection wheel and the second detection wheel of the first detection mechanism are respectively positioned at two longitudinal sides of a transposed conductor, the first fixing unit comprises a telescopic first fixing seat connected with a first U-shaped bracket of the first detection mechanism, and the second fixing unit further comprises a telescopic second fixing seat connected with the displacement sensor of the first detection mechanism; the third fixing seat is a first supporting screw rod in threaded connection with the detection table, and the first supporting screw rod is in rotary connection with a first U-shaped bracket of the second detection mechanism; the fourth fixing seat comprises a second supporting screw rod and a second mounting seat, the second supporting screw rod is in threaded connection with the detection table, and the second supporting screw rod is also in rotary connection with the second mounting seat; the second fixing unit further comprises a first graduated scale connected with the first U-shaped support of the second detection mechanism and a second graduated scale connected with the second installation seat, and the first graduated scale and the second graduated scale respectively penetrate through the detection table.
2. The jumper detection device for transposed conductors of claim 1, wherein: the second fixing base comprises a base, a lower rod, an upper rod and a first mounting seat, wherein the base is connected with the detection table through a locking nut and a locking bolt, the lower rod is fixedly installed on the base, one end of the upper rod is in threaded connection with the lower rod, the other end of the upper rod is in rotary connection with the first mounting seat, the displacement sensor is fixedly installed on the first mounting seat, and the height of the displacement sensor is adjusted by adjusting the length of the upper rod extending out of the lower rod.
3. The jumper detection device for transposed conductors of claim 1, wherein: a scale is arranged on one side of the detection table, which is positioned on the adjusting through groove; the outer part of the first U-shaped bracket is positioned at one side of the guide groove and is provided with scales.
4. The jumper detection device for transposed conductors of claim 1, wherein: the screw rod of the screw rod pair is provided with opposite rotation directions from the middle to two ends respectively, the two guide rollers of the first guide roller are symmetrically arranged on the screw rod with opposite rotation directions respectively, and the two guide rollers of the second guide roller are arranged on the screw rod with opposite rotation directions respectively.
5. The jumper detection device for a transposed conductor of claim 4 wherein: the lead screw pair is provided with scales from the middle to two ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674617.4A CN110411386B (en) | 2019-07-25 | 2019-07-25 | Jumper wire detection device for transposed conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674617.4A CN110411386B (en) | 2019-07-25 | 2019-07-25 | Jumper wire detection device for transposed conductor |
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| Publication Number | Publication Date |
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| CN110411386A CN110411386A (en) | 2019-11-05 |
| CN110411386B true CN110411386B (en) | 2024-03-19 |
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| CN201910674617.4A Active CN110411386B (en) | 2019-07-25 | 2019-07-25 | Jumper wire detection device for transposed conductor |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113380530B (en) * | 2021-06-19 | 2022-09-27 | 沈强 | Transposed conductor forging equipment |
| CN114194741A (en) * | 2021-12-10 | 2022-03-18 | 无锡统力电工有限公司 | Intelligent size online measuring device for transposed conductor |
| CN114068099B (en) * | 2021-12-10 | 2023-10-27 | 无锡统力电工有限公司 | Transposition wire supporting and limiting device |
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