CN110409283A - It is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing combination beam of abdomen and construction method - Google Patents
It is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing combination beam of abdomen and construction method Download PDFInfo
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- CN110409283A CN110409283A CN201910659811.5A CN201910659811A CN110409283A CN 110409283 A CN110409283 A CN 110409283A CN 201910659811 A CN201910659811 A CN 201910659811A CN 110409283 A CN110409283 A CN 110409283A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/28—Concrete reinforced prestressed
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Abstract
The invention discloses a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing combination beam of abdomen and construction method, a combination thereof beam includes top plate, set decking and self-maintenance concrete, covering decking includes base plate, abdomen template and end plate, base plate, abdomen template and end plate are prefabricated with back-shaped slot by the prefabricated formation of ultra-high performance concrete, the upper surface of base plate.Combination beam of the invention is using UHPC as permanent template material, the inner cavity of self-maintenance concrete filling web body, remove traditional stirrup, give full play to the material property of UHPC and concrete, optimize girder construction form, concrete nourishment's link is saved, while solving the problems, such as that pure Prestressed U HPC beam cost is high.The present invention is suitable for fabricated construction, can be adapted for I-beam, and the structures such as box beam, using the construction method in the present invention, construction technology is simple, and construction efficiency is high, can solve the problem of traditional prestressed concrete beam long construction period.
Description
Technical field
The present invention relates to field of civil engineering, and in particular to it is a kind of based on retarded adhesive prestressed UHPC permanent template without abdomen
Rib prestressed Self-curing combination beam and construction method.
Background technique
Prestressed concrete beam is prefabricated usually using template in the construction process, and reinforcing bar binding is complicated, working procedure is cumbersome,
And concrete pouring quality is not easy to control.Existing Prestressed Concrete Bridges disease survey discovery, in military service prestressed concrete
The problems such as disease of beam is serious, structure crack, steel bar corrosion not only influences the safety of bridge, but also will affect the safety of structure
Property and service performance.Ultra-high performance concrete (UHPC) is a kind of cement-based material, has excellent Physical and mechanical properties,
Tensile and compressive strength is high, and toughness and durability are good, creep under action of long-term load small, not only contribute to bridge towards lightweight, greatly across direction
Development, and the durability under bridge harsh environment can be enhanced to avoid structure crack, later period maintenance maintenance cost is reduced, is
The novel concrete sill of the great application prospect in civil engineering bridge field.
Existing research shows that UHPC ultimate tensile strength height and tensile strength are big, the fiber-bridged effect across crack can be waited
For abdomen muscle shearing resistance effect, therefore the setting of abdomen muscle can be cancelled, be convenient for the rapid construction of bridge.Although it is worth noting that, UHPC material
Performance is good, but the price of its material is higher, shunk under the conditions of natural curing it is big, this limit to a certain extent its promote,
Using.Therefore, the large-scale promotion to realization UHPC in science of bridge building, it is necessary to carry out innovative application.
Summary of the invention
Goal of the invention: it is an object of the present invention to provide a kind of answering in advance without abdomen muscle based on retarded adhesive prestressed UHPC permanent template
Power Self-curing combination beam and construction method, for a combination thereof beam using UHPC as permanent template material, self-maintenance concrete fills the soffit of girder
Traditional stirrup is removed in the inner cavity of plate body, gives full play to the material property of UHPC and concrete, optimizes girder construction form, saves
Concrete nourishment's link, while solving the problems, such as that pure Prestressed U HPC beam cost is high.The present invention is applied suitable for assembled
Work can be adapted for I-beam, and the structure types such as box beam, using the construction method in the present invention, construction technology is simple, construction effect
Rate is high, can solve the problem of traditional prestressed concrete beam long construction period.
Technical solution: the present invention it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing group of abdomen
Close beam, including top plate, set decking and self-maintenance concrete, set decking includes base plate, abdomen template and end plate, described
By the prefabricated formation of ultra-high performance concrete, the upper surface of base plate is prefabricated with back-shaped insert for base plate, abdomen template and end plate
Slot is vertically inserted with two groups of abdomen templates and two groups of end plates in the back-shaped slot, described in abdomen template described in two groups and two groups
End plate is symmetrical arranged the soffit of girder plate body for the hollow structure that Formation cross-section is rectangle two-by-two, and the top plate is by high-performance coagulation
The prefabricated formation of soil, the lower surface of top plate are prefabricated with catching groove along its length, and the top of the catching groove and soffit of girder plate body fastens,
Self-maintenance concrete has been poured in the inner cavity of the soffit of girder plate body;
The anchorage zone Indirect reinforcement that multiple groups are vertically arranged is embedded in the both ends of the base plate, base plate is interior along it
Length direction is embedded with the delayed bonding prestressed tendon of multiple groups spaced set, delayed bonding prestressed tendon described in multiple groups horizontal through
Anchorage zone Indirect reinforcement positioned at base plate both ends.
Further, roof steel bar net is embedded in the top plate along its length, the upper surface of top plate is prefabricated with more
The self-maintenance concrete pouring hole of spaced set is organized, self-maintenance concrete pouring hole described in multiple groups runs through top plate and the soffit of girder vertically
The inner cavity of plate body communicates.Self-maintenance concrete pouring hole, which facilitates, to be poured into self-maintenance concrete in the inner cavity of soffit of girder plate body.
Further, vertical precast has the pre-buried connection reinforcing bar of multiple groups first, multiple groups institute along its length in the catching groove
It states the first pre-buried connection reinforcing bar to be respectively positioned in the inner cavity of soffit of girder plate body, the pre-buried connection reinforcing bar of multiple groups first is U-shaped structure.First is pre-
The interface shearing-resistance ability of girder construction can be enhanced by burying connection reinforcing bar, and particular number is arranged according to structural interface shearing resistance demand.
Further, vertical precast has the second of multiple groups spaced set along its length for the upper surface of the base plate
Pre-buried connection reinforcing bar, the second pre-buried connection reinforcing bar described in multiple groups are respectively positioned in the inner cavity of soffit of girder plate body, the pre-buried connection of multiple groups second
Reinforcing bar is inverted U-shaped structure.
Further, the back-shaped slot is by being arranged alternately and end to end lateral slot and longitudinal socket form, institute
It states lateral slot and longitudinal socket is equipped with two groups, the bottom end of the abdomen template is vertically plugged in longitudinal socket, the end
The bottom end of plate is vertically plugged in lateral slot, and the top of the abdomen template and the top of end plate are plugged in catching groove
Interior, the height of abdomen template is identical as the height of end plate.
Further, the opposite side of abdomen template described in two groups is equipped with multiple groups key teeth, and the key teeth is rectangular configuration.Key teeth
The shear resistance of abdomen substrate interface can be enhanced.
The present invention also provides a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing group of abdomen
Beam construction method is closed, is included the following steps:
(1) it will be placed on the processing pedestal of beam by the base plate of the prefabricated formation of ultra-high performance concrete;
(2) it will be respectively perpendicular by two groups of abdomen templates of the prefabricated formation of ultra-high performance concrete and be plugged in two groups of back-shaped slot
In longitudinal socket, the two of back-shaped slot is plugged in by being respectively perpendicular by two groups of end plates of the prefabricated formation of ultra-high performance concrete
In group lateral slot, Formation cross-section is the soffit of girder plate body of the hollow structure of rectangle;
(3) top plate by the prefabricated formation of high performance concrete is lifted, the top on the top of abdomen template and end plate is equal
It is plugged in the catching groove of top plate;
(4) joint seal processing is carried out to installation gap using polyurethane foam, and to the slow cohesion for being located at base plate both ends
Presstressed reinforcing steel is covered, and is avoided pollution;
(5) self-maintenance concrete newly stirred is poured into the inner cavity of soffit of girder plate body by self-maintenance concrete pouring hole
In, it is vibrated, is mixed during stirring self-maintenance concrete in pre- water suction SAP using poker vibrator when pouring
Curing agent;
(6) after self-maintenance concrete pours 7d, tensioning delayed bonding prestressed tendon, then without the rib prestressed Self-curing combination beam of abdomen
It completes.
Further, curing agent is high power water-absorbing resin, high power water-absorbing resin in the pre- water suction SAP in the step (5)
Concrete is voluntarily conserved, concrete autogenous contraction is reduced.
The utility model has the advantages that compared with prior art, the invention has the following advantages that
(1) it is neutral to avoid traditional beam prefabricated process by UHPC as the permanent formwork material of combination beam by the present invention
The complicated technology of mould and demoulding solves the problems, such as the insufficient and pure UHPC structural cost of traditional prestressed reinforced concrete construction durability
High problem;
(2) base plate of UHPC is used as the tensile region of girder construction by the present invention, and is applied with soap-free emulsion polymeization post-tensioned prestressing, is filled
The high advantage of UHPC tensile strength has been waved in distribution, and it is durable to solve structure caused by traditional prestressed concrete beam base plate cracks
The problem of property and safety;
(3) self-maintenance concrete is filled in the inner cavity of soffit of girder plate body in conjunction with UHPC, it is traditional avoids concrete
Nourishment improves the rigidity of structure, improves the shear resistance of combination beam, eliminates traditional stirrup, solves pure pre-
The problem of stress structure rigidity checking difficulty passes through;
(4) present invention is suitable for fabricated construction, can be adapted for I-beam, and the structure types such as box beam have extensive suitable
With property and very high reliability.
Detailed description of the invention
Fig. 1 is Self-curing combination beam schematic cross-section of the present invention;
Fig. 2 is A-A sectional view in Fig. 1;
Fig. 3 is top board structure schematic diagram;
Fig. 4 is catching groove structural schematic diagram;
Fig. 5 is base plate structural schematic diagram;
Fig. 6 is abdomen formwork structure schematic diagram;
Fig. 7 is end board plug structure schematic diagram.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and examples:
As depicted in figs. 1 and 2, the present invention is a kind of rib prestressed certainly without abdomen based on retarded adhesive prestressed UHPC permanent template
Combination beam, including top plate 1, set decking and self-maintenance concrete 8 are conserved, set decking includes base plate 2, abdomen template 3 and end
Head plate 4, base plate 2, abdomen template 3 and end plate 4 are by ultra-high performance concrete (UHPC) prefabricated formation, UHPC intensity
150MPa, fibers content are 2%~4%, and the upper surface of base plate 2 is prefabricated with back-shaped slot 5, vertically plugs in back-shaped slot 5
There are two groups of abdomen templates 3 and two groups of end plates 4, two groups of abdomen templates 3 and two groups of end plates 4 are symmetrical arranged Formation cross-section two-by-two
For the soffit of girder plate body 6 of the hollow structure of rectangle, top plate 1 is by the prefabricated formation of high performance concrete, Strength of High Performance Concrete
50MPa, the lower surface of top plate 1 are prefabricated with catching groove 7 along its length, and the depth of catching groove 7 is between 4~5cm, catching groove 7 and beam
The top of web body 6 fastens, and self-maintenance concrete 8 has been poured in the inner cavity of soffit of girder plate body 6, and self-maintenance concrete 8 is label
The concrete of C50, concrete is interior to mix high power water-absorbing resin, and high power water-absorbing resin voluntarily conserves concrete, reduces concrete
Autogenous shrinkage;It is whole that self-maintenance concrete 8 and base plate 2, abdomen template 3, end plate 4 and top plate 1 form combination beam;
As shown in Figure 3 and Figure 4, top plate 1 is identical as 2 length of base plate, is embedded with top plate steel in top plate 1 along its length
Muscle net 9, roof steel bar net 9 increase the anti-crack ability of top plate 1, and the upper surface of top plate 1 is prefabricated with the autotrophy of multiple groups spaced set
Concrete pouring hole 10 is protected, the Circularhole diameter of self-maintenance concrete pouring hole 10 is 10~15cm, and multiple groups self-maintenance concrete pours
It builds hole 10 to communicate through top plate 1 with the inner cavity of soffit of girder plate body 6 vertically, self-maintenance concrete pouring hole 10 facilitates Self-curing coagulation
Soil 8 is poured into the inner cavity of soffit of girder plate body 6;
Vertical precast has the pre-buried connection reinforcing bar 11 of multiple groups first, the pre-buried connection of multiple groups first along its length in catching groove 7
Reinforcing bar 11 is respectively positioned in the inner cavity of soffit of girder plate body 6, and the pre-buried connection reinforcing bar 11 of multiple groups first is U-shaped structure, the inner cavity of soffit of girder plate body 6
In pour and fill self-maintenance concrete 8 after, top plate 1 and soffit of girder plate body 6 are formed one by the pre-buried connection reinforcing bar 11 of multiple groups first, and
And first pre-buried connection reinforcing bar 11 can enhance the interface shearing-resistance ability of girder construction, particular number is according to structural interface shearing resistance demand
Setting;
As shown in figure 5, being embedded with the anchorage zone Indirect reinforcement 12 that multiple groups are vertically arranged in the both ends of base plate 2, lead to
Setting anchorage zone Indirect reinforcement 12 is crossed, the requirement of the partial zones bearing capacity and overall area crack-resisting design of base plate 2, pedestal can be met
The delayed bonding prestressed tendon 13 of multiple groups spaced set, multiple groups delayed bonding prestressed tendon 13 are embedded in plate 2 along its length
Horizontal through the anchorage zone Indirect reinforcement 12 for being located at 2 both ends of base plate, delayed bonding prestressed tendon 13 is linear type;
Vertical precast has the second pre-buried connection reinforcing bar of multiple groups spaced set along its length for the upper surface of base plate 2
14, the pre-buried connection reinforcing bar 14 of multiple groups second is respectively positioned in the inner cavity of soffit of girder plate body 6, and the pre-buried connection reinforcing bar 14 of multiple groups second is to be inverted
U-shaped structure, pour in the inner cavity of soffit of girder plate body 6 after filling self-maintenance concrete 8, the pre-buried connection reinforcing bar 14 of multiple groups second is the bottom of by
Seat board 2 and soffit of girder plate body 6 form one, and the second pre-buried connection reinforcing bar 14 can enhance the interface shearing-resistance ability of girder construction,
Particular number is arranged according to structural interface shearing resistance demand;
As shown in Figure 6 and Figure 7, back-shaped slot 5 is by being arranged alternately and end to end lateral slot 51 and longitudinal socket 52
Composition, lateral slot 51 and longitudinal socket 52 are equipped with two groups, and the bottom end of two groups of abdomen templates 3 is vertically plugged in two groups of longitudinal directions and inserts
In slot 52, the length of longitudinal socket 52 is 1~2mm bigger than 3 length of abdomen template, and width is 1~2mm bigger than 3 thickness of abdomen template, and end is inserted
The bottom end of plate 4 is vertically plugged in lateral slot 51, and the length of lateral slot 51 is bigger than the bottom width of end plate 4 by 1~
2mm, thickness are 1~2mm bigger than the thickness of end plate 4, and the top of abdomen template 3 and the top of end plate 4 are plugged in catching groove
It is interior, and the top outer wall and the side wall of catching groove 7 of abdomen template 3 and end plate 4 fit, the height of abdomen template 3 and end are inserted
The height of plate 4 is identical, and plate 4 thickness in end is 1~2mm smaller than 3 thickness of abdomen template;
The opposite side of two groups of abdomen templates 3 is equipped with multiple groups key teeth 15, and key teeth 15 is rectangular configuration, high with a thickness of 2~4cm
Degree is 2~3cm, and key teeth 15 can enhance the shear resistance at 3 interface of abdomen template, and quantity requires to set according to 3 interface shearing-resistance of abdomen template
It sets.
Also a kind of applying without the rib prestressed Self-curing combination beam of abdomen based on retarded adhesive prestressed UHPC permanent template of the present invention
Work method, includes the following steps:
(1) it will be placed on the processing pedestal of beam by the base plate 2 of the prefabricated formation of ultra-high performance concrete;
(2) it will be respectively perpendicular by two groups of abdomen templates 3 of the prefabricated formation of ultra-high performance concrete and be plugged in the two of back-shaped slot 5
In group longitudinal socket 52, it will be respectively perpendicular by two groups of end plates 4 of the prefabricated formation of ultra-high performance concrete and be plugged in back-shaped insert
In two groups of lateral slots 51 of slot 5, Formation cross-section is the soffit of girder plate body 6 of the hollow structure of rectangle;
(3) top plate 1 by the prefabricated formation of high performance concrete is lifted, by the top on the top of abdomen template 3 and end plate 4
It is plugged in the catching groove 7 of top plate 1;
(4) joint seal processing is carried out to installation gap using polyurethane foam, and to the slow cohesion for being located at 2 both ends of base plate
Presstressed reinforcing steel 13 is covered, and is avoided pollution;
(5) self-maintenance concrete 8 newly stirred is poured into soffit of girder plate body 6 by self-maintenance concrete pouring hole 10
It in chamber, is vibrated when pouring using poker vibrator, pre- water suction is mixed during stirring self-maintenance concrete 8
Curing agent in SAP, curing agent is high power water-absorbing resin in water suction SAP in advance, and high power water-absorbing resin voluntarily conserves concrete, reduces
Concrete autogenous contraction;
(6) after self-maintenance concrete 8 pours 7d, tensioning delayed bonding prestressed tendon 13, then without the rib prestressed Self-curing group of abdomen
Beam is closed to complete.
Claims (8)
1. it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing combination beam of abdomen, including top plate, set
Decking and self-maintenance concrete, it is characterised in that: set decking includes base plate, abdomen template and end plate, the pedestal
By the prefabricated formation of ultra-high performance concrete, the upper surface of base plate is prefabricated with back-shaped slot, institute for plate, abdomen template and end plate
It states and is vertically inserted with two groups of abdomen templates and two groups of end plates in back-shaped slot, end described in abdomen template described in two groups and two groups is inserted
Plate is symmetrical arranged the soffit of girder plate body for the hollow structure that Formation cross-section is rectangle two-by-two, and the top plate is prefabricated by high performance concrete
It is formed, the lower surface of top plate is prefabricated with catching groove along its length, and the top of the catching groove and soffit of girder plate body fastens, the beam
Self-maintenance concrete has been poured in the inner cavity of web body;
It is embedded with the anchorage zone Indirect reinforcement that multiple groups are vertically arranged in the both ends of the base plate, in base plate along its length
Direction is embedded with the delayed bonding prestressed tendon of multiple groups spaced set, and delayed bonding prestressed tendon described in multiple groups is horizontal through being located at
The anchorage zone Indirect reinforcement at base plate both ends.
2. it is according to claim 1 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combination beam, it is characterised in that: be embedded with roof steel bar net in the top plate along its length, the upper surface of top plate is prefabricated with more
The self-maintenance concrete pouring hole of spaced set is organized, self-maintenance concrete pouring hole described in multiple groups runs through top plate and the soffit of girder vertically
The inner cavity of plate body communicates.
3. it is according to claim 1 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combination beam, it is characterised in that: vertical precast has the pre-buried connection reinforcing bar of multiple groups first, multiple groups institute along its length in the catching groove
It states the first pre-buried connection reinforcing bar to be respectively positioned in the inner cavity of soffit of girder plate body, the pre-buried connection reinforcing bar of multiple groups first is U-shaped structure.
4. it is according to claim 1 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combination beam, it is characterised in that: vertical precast has the of multiple groups spaced set along its length for the upper surface of the base plate
Two pre-buried connection reinforcing bars, the second pre-buried connection reinforcing bar described in multiple groups are respectively positioned in the inner cavity of soffit of girder plate body, the pre-buried company of multiple groups second
Connecing reinforcing bar is inverted U-shaped structure.
5. it is according to claim 1 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combination beam, it is characterised in that: the back-shaped slot is by being arranged alternately and end to end lateral slot and longitudinal socket form, institute
It states lateral slot and longitudinal socket is equipped with two groups, the bottom end of the abdomen template is vertically plugged in longitudinal socket, the end
The bottom end of plate is vertically plugged in lateral slot, and the top of the abdomen template and the top of end plate are plugged in catching groove
Interior, the height of abdomen template is identical as the height of end plate.
6. it is according to claim 1 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combination beam, it is characterised in that: the opposite side of abdomen template described in two groups is equipped with multiple groups key teeth, and the key teeth is rectangular configuration.
7. a kind of combine beam construction method without the rib prestressed Self-curing of abdomen based on retarded adhesive prestressed UHPC permanent template, special
Sign is, includes the following steps:
(1) it will be placed on the processing pedestal of beam by the base plate of the prefabricated formation of ultra-high performance concrete;
(2) two groups of longitudinal directions for being plugged in back-shaped slot will be respectively perpendicular by two groups of abdomen templates of the prefabricated formation of ultra-high performance concrete
In slot, two groups of cross for being plugged in back-shaped slot will be respectively perpendicular by two groups of end plates of the prefabricated formation of ultra-high performance concrete
Into slot, Formation cross-section is the soffit of girder plate body of the hollow structure of rectangle;
(3) top plate by the prefabricated formation of high performance concrete is lifted, the top of abdomen template and the top of end plate are plugged
In the catching groove of top plate;
(4) joint seal processing is carried out to installation gap using polyurethane foam, and the slow cohesion for being located at base plate both ends is answered in advance
Power muscle is covered, and is avoided pollution;
(5) self-maintenance concrete newly stirred is poured into the inner cavity of soffit of girder plate body by self-maintenance concrete pouring hole, side
It pours side to vibrate using poker vibrator, mixes during stirring self-maintenance concrete and conserved in pre- water suction SAP
Agent;
(6) after self-maintenance concrete pours 7d, tensioning delayed bonding prestressed tendon, then without the rib prestressed Self-curing combination beam production of abdomen
It completes.
8. it is according to claim 7 it is a kind of based on retarded adhesive prestressed UHPC permanent template without the rib prestressed Self-curing of abdomen
Combine beam construction method, it is characterised in that: curing agent is high power water-absorbing resin in the pre- water suction SAP in the step (5).
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CN113175155A (en) * | 2021-04-27 | 2021-07-27 | 华中科技大学 | Ultra-high performance concrete T-shaped beam of FRP (fiber reinforced plastic) prestressed system and preparation method thereof |
CN114635355A (en) * | 2022-03-28 | 2022-06-17 | 东南大学 | Bridge guardrail with prefabricated UHPC (ultra high performance polycarbonate) formwork filled with concrete and construction method thereof |
CN114775900A (en) * | 2022-05-26 | 2022-07-22 | 西安建筑科技大学 | Composite beam adopting prestressed composite rib to reinforce UHPC (ultra high performance polycarbonate) formwork and manufacturing method thereof |
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