Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, a high-efficiency solid-liquid separator for producing organic fertilizer is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a high-efficiency solid-liquid separator for organic fertilizer production comprises a feeding device, a box body, a separation filter screen and a discharging mechanism, wherein the feeding device and the discharging mechanism are respectively positioned on two sides of the box body;
the extrusion mechanism comprises a translation assembly, a sliding rod, a moving ring, an air cylinder, a first motor, a rotating rod and a pressing block, wherein the translation assembly is arranged at the top in the box body and is in transmission connection with the moving ring;
the ventilation mechanism comprises an air inlet pipe, a ventilation chamber, a fan and an anion generator, the ventilation chamber is communicated with the upper part of the box body, the air inlet pipe is vertically arranged, the bottom end of the air inlet pipe is communicated with the ventilation chamber, the fan and the anion generator are both arranged in the ventilation chamber, and the fan and the anion generator are both electrically connected with the PLC.
As preferred, slide on the slide bar in order to drive the shift ring, the translation subassembly includes second motor, lead screw, first bearing, translation piece and coupling unit, the top in the box is fixed to the second motor, the second motor is connected with the one end transmission of lead screw, the lead screw level sets up the top at the slide bar, the other end of lead screw and the inner circle fixed connection of first bearing, the outer lane of first bearing is fixed in the box, the translation piece cover is established on the lead screw, the translation piece with the junction of lead screw be equipped with the screw thread that matches with the lead screw, the shift ring passes through the coupling unit setting in the below of translation piece, the second motor is connected with the PLC electricity.
Preferably, in order to limit the moving direction of the translation block, the connecting unit comprises a connecting rod and a limiting plate, a through hole is formed in the moving ring, one end of the connecting rod is fixedly connected with the translation block, and the other end of the connecting rod penetrates through the through hole and is fixedly connected with the limiting plate.
Preferably, in order to facilitate the falling of the raw material onto the separation screen, the briquette has a shape of a conical cylinder, and a size of one side of the briquette, which is close to the separation screen, is larger than a size of the other side of the briquette.
As preferred, in order to send the raw materials to the box in, material feeding unit includes raw materials pond, conveying pipeline and feeding pump, the raw materials pond sets up outside the box, the feeding pump communicates with the top of box, the conveying pump passes through conveying pipeline and raw materials pond intercommunication, the conveying pump is connected with the PLC electricity.
As preferred, in order to realize the function of the ejection of compact, discharge mechanism includes play feed cylinder, third motor, pivot, second bearing and a plurality of helical blade, the one end and the box intercommunication of a feed cylinder, the intercommunication department with the box that goes out the feed cylinder is located the top of the lower one end of separation filter screen, the third motor is fixed on the outer wall of a feed cylinder other end, the output shaft of third motor passes the outer wall of a feed cylinder and the one end fixed connection of pivot, the other end of pivot and the inner circle fixed connection of second bearing, the outer lane of second bearing is fixed on the inner wall of a feed cylinder one side that is close to the box, helical blade spiral distribution is in the pivot, the below that goes out the one end of feed cylinder that is close to the third motor is equipped with the discharge gate, the third motor is connected with the PLC electricity.
Preferably, in order to prevent dust from entering the air inlet pipe, an activated carbon filter screen is arranged at the top end of the air inlet pipe, and the activated carbon filter screen is fixedly connected with the air inlet pipe.
Preferably, in order to accelerate the evaporation of water in the box body, a heater is arranged in the ventilation chamber, and the heater is electrically connected with the PLC.
Preferably, in order to enhance the sterilization effect, an ultraviolet lamp is fixed on the inner wall of the box body and is electrically connected with the PLC.
Preferably, in order to discharge the liquid to the outside of the box body, a water outlet pipe is arranged outside the box body and communicated with the bottom of the box body, and a valve is arranged in the water outlet pipe and electrically connected with the PLC.
The efficient solid-liquid separator for producing the organic fertilizer has the advantages that raw materials on the separation filter screen are pushed flat and extruded through the extrusion mechanism, the solid-liquid separation speed of the raw materials is increased, compared with the existing extrusion mechanism, the extrusion mechanism is ingenious in design, the solid-liquid separation efficiency is improved, in addition, the box body is dried through the ventilation mechanism, and the interior of the box body is sterilized through negative ions.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, a high-efficiency solid-liquid separator for organic fertilizer production comprises a feeding device, a box body 1, a separation filter screen 2 and a discharging mechanism, wherein the feeding device and the discharging mechanism are respectively positioned at two sides of the box body 1, the separation filter screen 2 is fixed in the box body 1, the height of one end, close to the feeding device, of the separation filter screen 2 is greater than that of the other end of the separation filter screen 2, an extrusion mechanism is arranged at the top in the box body 1, a ventilation mechanism is arranged above the box body 1, a control panel 3 is arranged on the box body 1, and a PLC is arranged in the control panel 3;
a PLC, i.e., a programmable logic controller, which employs a programmable memory for storing therein a program, executing instructions for user-oriented operations such as logic operation, sequence control, timing, counting, and arithmetic operation, and controlling various types of machines or production processes through digital or analog input/output, is essentially a computer dedicated for industrial control, has a hardware structure substantially the same as that of a microcomputer, and is generally used for data processing and instruction reception and output for realizing central control.
The user starts control panel 3, and in material feeding unit sent the box 1 with the raw materials, extrusion mechanism extruded the raw materials, made the liquid in the raw materials receive pressure and passed separation filter screen 2, fall to the bottom in the box 1, discharge mechanism conveys the solid in the raw materials outside box 1 again, and at this in-process, ventilation mechanism kills the bacterium in the box 1 to the air that contains the anion of carrying to box 1.
As shown in fig. 2, the squeezing mechanism includes a translation assembly, a sliding rod 10, a moving ring 11, a cylinder 12, a first motor 13, a rotating rod 14 and a pressing block 15, the translation assembly is arranged at the top of the box body 1, the translation assembly is in transmission connection with the moving ring 11, the sliding rod 10 is arranged above the separation filter screen 2 in parallel, two ends of the sliding rod 10 are respectively fixed on the inner walls of two sides of the box body 1, the moving ring 11 is sleeved on the sliding rod 10, a cylinder body of the cylinder 12 is fixedly connected with the moving ring 11, an air rod of the cylinder 12 is fixedly connected with the first motor 13, the first motor 13 is in transmission connection with the pressing block 15 through the rotating rod 14, and both the cylinder 12 and the first motor 13 are electrically connected with the PLC;
translation subassembly drives shift ring 11 and slides on slide bar 10, the gas pole of PLC control cylinder 12 drives first motor 13 and removes to the direction that is close to separation filter screen 2, bull stick 14 drives briquetting 15 and presses the raw materials to separation filter screen 2, the first motor of PLC control 13 drives bull stick 14 and drives briquetting 15 rotatory simultaneously, make the raw materials evenly lay on separation filter screen 2, after the raw materials solid-liquid separation, the gas pole of PLC re-control cylinder 12 continues to remove to the direction that is close to separation filter screen 2, make briquetting 15 support and lean on separation filter screen 2, the first motor of PLC control 13 drives briquetting 15 through bull stick 14 and rotates, sweep the solid into discharge mechanism along separation filter screen 2 in.
As shown in fig. 3, the ventilation mechanism includes an air inlet pipe 16, a ventilation chamber 17, a fan 18 and an anion generator 19, the ventilation chamber 17 is communicated with the upper part of the box body 1, the air inlet pipe 16 is vertically arranged, the bottom end of the air inlet pipe 16 is communicated with the ventilation chamber 17, the fan 18 and the anion generator 19 are both arranged in the ventilation chamber 17, and the fan 18 and the anion generator 19 are both electrically connected with the PLC.
The PLC controls the fan 18 to rotate, air enters the ventilation chamber 17 from the air inlet pipe 16, the PLC controls the anion generator 19 to emit anions, the air brings the anions into the box body 1, the anions kill bacteria, and then the air is discharged from the discharging mechanism, so that the sterilization function is realized.
Preferably, in order to drive the moving ring 11 to slide on the sliding rod 10, the translation assembly comprises a second motor 4, a screw rod 5, a first bearing 6, a translation block 7 and a connecting unit, the second motor 4 is fixed at the top of the box body 1, the second motor 4 is in transmission connection with one end of the screw rod 5, the screw rod 5 is horizontally arranged above the sliding rod 10, the other end of the screw rod 5 is fixedly connected with an inner ring of the first bearing 6, an outer ring of the first bearing 6 is fixed in the box body 1, the translation block 7 is sleeved on the screw rod 5, a connection part of the translation block 7 and the screw rod 5 is provided with a thread matched with the screw rod 5, the moving ring 11 is arranged below the translation block 7 through the connecting unit, and the second motor 4 is electrically connected with the PLC.
Preferably, in order to limit the moving direction of the translation block 7, the connecting unit includes a connecting rod 8 and a limiting plate 9, a through hole is formed in the moving ring 11, one end of the connecting rod 8 is fixedly connected with the translation block, and the other end of the connecting rod 8 penetrates through the through hole and is fixedly connected with the limiting plate 9.
PLC control second motor 4 drive lead screw 5 rotates, makes translation piece 7 drive shift ring 11 through connecting rod 8 and removes, because shift ring 11 can only slide along slide bar 10, and translation piece 7 is connected with shift ring 11 through connecting rod 8 to prevent that translation piece 7 from following lead screw 5 to rotate, limiting plate 9 still can prevent that connecting rod 8 breaks away from shift ring 11.
Preferably, in order to facilitate the falling of the raw material onto the separation screen 2, the briquette 15 has a shape of a conical cylinder, and one side of the briquette 15 adjacent to the separation screen 2 has a size greater than the other side of the briquette 15.
When the raw material falls onto the briquette 15, the raw material may slide down from the briquette 15 onto the separation screen 2 because the briquette 15 has a conical cylindrical shape.
Preferably, in order to feed the raw materials into the box body 1, the feeding device comprises a raw material pool 27, a material conveying pipe 28 and a material conveying pump 29, wherein the raw material pool 27 is arranged outside the box body 1, the material conveying pump 29 is communicated with the upper part of the box body 1, the material conveying pump 29 is communicated with the raw material pool 27 through the material conveying pipe 28, and the material conveying pump 29 is electrically connected with the PLC.
The PLC controls a feed pump 29 to pump the raw material in the raw material tank 27 and transfer the raw material into the case 1 through a feed pipe 28.
As shown in fig. 4, the discharging mechanism includes a discharging barrel 26, a third motor 23, a rotating shaft 24, a second bearing 22 and a plurality of helical blades 25, one end of the discharging barrel 26 is communicated with the box 1, the communicating part of the discharging barrel 26 and the box 1 is located above the lower end of the separation filter screen 2, the third motor 23 is fixed on the outer wall of the other end of the discharging barrel 26, the output shaft of the third motor 23 passes through the outer wall of the discharging barrel 26 and one end of the rotating shaft 24, the other end of the rotating shaft 24 is fixedly connected with the inner ring of the second bearing 22, the outer ring of the second bearing 22 is fixed on the inner wall of one side of the discharging barrel 26 close to the box 1, the helical blades 25 are spirally distributed on the rotating shaft 24, a discharging port is arranged below one end of the discharging barrel 26 close to the third motor 23, and the third motor 23 is electrically connected with the PLC.
In the feed cylinder 26 is gone up to the raw materials solid from separating filter screen 2 and is slided to, PLC control third motor 23 drive pivot 24 rotates, carries the feed outlet department with the raw materials solid when making helical blade 25 pivoted, and at this in-process, the raw materials is extrudeed once more, and remaining liquid can flow backwards in box 1, is discharged outside feed cylinder 26 after the solid compression.
Preferably, in order to prevent dust from entering the air inlet pipe 16, an activated carbon filter 20 is disposed at the top end of the air inlet pipe 16, and the activated carbon filter 20 is fixedly connected to the air inlet pipe 16.
The activated carbon filter 20 can block external dust from entering the air inlet pipe 16.
Preferably, in order to accelerate the evaporation of water in the housing 1, a heater 21 is provided in the ventilation chamber 17, and the heater 21 is electrically connected to the PLC.
The PLC controls the heater 21 to heat the air in the ventilation chamber 17, and the PLC controls the fan 18 to blow hot air into the box body 1, thereby accelerating the evaporation of water in the raw materials.
Preferably, in order to enhance the sterilization effect, an ultraviolet lamp 31 is fixed on the inner wall of the box body 1, and the ultraviolet lamp 31 is electrically connected with the PLC.
The PLC controls the ultraviolet lamp 31 to emit ultraviolet rays to sterilize the interior of the box body 1.
Preferably, in order to discharge the liquid to the outside of the box body 1, a water outlet pipe 30 is arranged outside the box body 1, the water outlet pipe 30 is communicated with the bottom of the box body 1, a valve is arranged in the water outlet pipe 30, and the valve is electrically connected with the PLC.
The PLC controls the valve to be opened, so that the liquid at the bottom in the box body 1 is discharged out of the box body 1 through the water outlet pipe 30.
The user starts the control panel 3, the material is firstly sent into the box body 1 by the feeding device, the PLC controls the second motor 4 to drive the screw 5 to rotate, the translation block 7 drives the moving ring 11 to slide along the slide bar 10 through the connecting bar 8, the cylinder body of the cylinder 12 is driven to move, the PLC controls the air rod of the cylinder 12 to drive the first motor 13 to move towards the direction close to the separation filter screen 2, the rotating bar 14 drives the pressing block 15 to press the material to the separation filter screen 2, meanwhile, the PLC controls the first motor 13 to drive the rotating bar 14 to drive the pressing block 15 to rotate, so that the material is uniformly laid on the separation filter screen 2, the solid-liquid separation speed of the material is accelerated, after the separation is finished, the PLC continuously controls the air rod of the cylinder 12 to drive the first motor 13 to close to the separation filter screen 2, so that the pressing block 15 is abutted against the separation filter screen 2, the PLC controls the first motor 13 to drive the pressing block 15, liquid in the raw materials passes through the separation filter screen 2, falls to the bottom in the box 1, and PLC controls the valve to open again, makes liquid flow out to the box 1 outside through outlet pipe 30, and at this in-process, PLC control fan 18 rotates, and the air enters into ventilation chamber 17 from intake pipe 16, and PLC control anion generator 19 sends the anion, and the air brings the anion into the box 1 again, and the anion kills the bacterium, and then the air is discharged from discharge mechanism.
Compared with the prior art, this a high-efficient type solid-liquid separation machine for organic fertilizer production pushes away the flat and extrusion of raw materials on separating filter screen 2 through extrusion mechanism for raw materials solid-liquid separation's speed, compare with current extrusion mechanism, this extrusion mechanism design benefit has improved solid-liquid separation's efficiency, moreover, dry in to box 1 through ventilation mechanism, and utilize the anion to disinfect to the inside of box 1, compare with current ventilation mechanism, this ventilation mechanism can avoid fostering bacterium and fungi in the box 1, improve the quality of fertilizer, and the practicality is improved.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.