CN110405212A - A kind of automation blanking device in alloy cutter moulding process - Google Patents
A kind of automation blanking device in alloy cutter moulding process Download PDFInfo
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- CN110405212A CN110405212A CN201910656004.8A CN201910656004A CN110405212A CN 110405212 A CN110405212 A CN 110405212A CN 201910656004 A CN201910656004 A CN 201910656004A CN 110405212 A CN110405212 A CN 110405212A
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- magazine
- conveying
- barrow
- conveying mechanism
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses the automation blanking device in a kind of alloy cutter moulding process, including magazine display platform, the first handling device and the second handling device, multiple storage grooves are provided in the magazine display platform；First handling device includes rack, barrow, transversal driving mechanism and vertical driving mechanism, the transversal driving mechanism includes being transversely mounted plate, cross motor fixing seat, cross motor and synchronous drive mechanism, and the cross motor fixing seat is mounted on by the first sliding equipment to be transversely mounted on plate；The barrow is mounted in cross motor fixing seat by the second sliding equipment；The synchronous drive mechanism includes the gear being arranged on the main shaft of the cross motor and the rack gear that is arranged on barrow.The cutter blank that automation blanking device of the invention will can manufacture automatically is transported in magazine, this not only saves manpower and time, but also greatly improves the efficiency of alloy cutter manufacturing equipment.
Description
Technical field
The present invention relates to a kind of alloy cutter production equipments, and in particular to the automation in a kind of alloy cutter moulding process
Blanking device.
Background technique
Powder metallurgy is to produce metal powder or made with metal powder (or mixture of metal powder and non-metal powder)
The industrial technology of metal material, composite material and various types product is produced by shaping and being sintered for raw material.Currently, powder
Last metallurgical technology has been widely used in traffic, machinery, electronics, aerospace, weapons, biology, new energy, information and nuclear industry
Equal fields become in new material science most one of the branch of development vitality.PM technique have significant energy conservation, material saving,
It has excellent performance, the series of advantages such as Product Precision is high and stability is good, is very suitable for producing in enormous quantities.PM HSS
The cutting tool performance of manufacture is better than common high-speed steel, and service life is higher than common high-speed steel (general 2~3 times), negative in impact
The big cutting occasion of lotus and alternative hard alloy cutter, therefore PM HSS cutter is in the application prospect of tool industry
It is very good, it has been to be concerned by more and more people.Compared with common high-speed steel tool, PM HSS cutter hardness is more
Height, toughness are more preferable, more resistant, therefore in certain application fields (such as processing occasion of high impact-resistant, big resection), powder smelting
Golden high-speed steelknife, which has, gradually replaces becoming for larger, easily chipping under the cutting-impact solid carbide of brittleness
Gesture.
For this purpose, occurring method or equipment that many manufactures alloy cutter by PM technique on the market, such as Shen
Please publication No. be CN103695750A application for a patent for invention disclose " a kind of powder metallurgy alloy cutter and preparation method thereof ",
The preparation method of the powder metallurgy alloy cutter the following steps are included: (1) by titanium carbide, niobium carbide, cobalt, nickel, molybdenum, tungsten, chromium
It mixes, is added in suitable quantity of water with dispersion, be sent into ball milling in ball mill, obtain 250-400 mesh powder, then, spray drying is dried
It is dry, bulk is pressed under 8-12Mpa pressure, then under nitrogen protection atmosphere 650-750 DEG C be sintered 8-10 hour, general
200-400 mesh is crossed after sintered crushing material；(2) other residual components are uniformly mixed；(3) by step (1), (2) object
After material is mixed evenly 60-75 minutes at 55-59 DEG C, it is packed into mold, is pressed into base；(4) green compact is placed in sintering furnace,
It is sintered 1.5-2 hours under the conditions of being warming up to 800-850 DEG C with 6-8 DEG C/min of rate；Then it is warming up to 5-7 DEG C/min of rate
It is sintered 2-3 hours under the conditions of 1050-1150 DEG C；It is cooled to room temperature in last air.It can be made by above-mentioned preparation method
The alloy cutter produced bending strength with higher and hardness and preferable antiwear property, wear and shock-resistant and quality is steady
It is fixed, it is less prone to disconnected.
However in above-mentioned preparation process, after alloy powder is cast into cutter blank by press, need to be sent into sintering furnace into
Row sintering, it is therefore desirable to first cutter blank is loaded in magazine, then the magazine for filling cutter blank is transported in sintering furnace again and is carried out
Sintering.However existing alloy cutter Preparation equipment can not achieve automatic blanking, i.e., will cannot complete the knife of die casting process automatically
Base is transported in magazine, it is therefore desirable to manually be charged, this is not only time-consuming and laborious, but also significantly reduces alloy cutter system
The production efficiency of manufacturing apparatus.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide the automations in a kind of alloy cutter moulding process
Blanking device, the cutter blank that the automation blanking device will can manufacture automatically are transported in magazine, this not only saves manpower
And the time, and greatly improve the efficiency of alloy cutter manufacturing equipment.
The technical solution that the present invention solves above-mentioned technical problem is:
A kind of automation blanking device in alloy cutter moulding process, including magazine display platform, for magazine to be put
Magazine in platform, which is transported in load station and the magazine for being placed with cutter blank is transmitted back to the first of magazine display platform, carries dress
It sets and the second handling device for being transported to cutter blank after processing is completed on the magazine of load station, wherein
Multiple storage grooves for being used to store magazine are provided in the magazine display platform, the multiple storage groove is in the magazine
It is in vertical array in display platform；The magazine is stored in the storage groove；
First handling device includes rack, is arranged on the rack barrow, for driving the barrow along X
Axis does the transversal driving mechanism of transverse movement and the vertical driving mechanism for driving barrow to do along Z axis vertical motion,
Wherein, the transversal driving mechanism includes being transversely mounted plate, the cross motor fixing seat being transversely mounted on plate, laterally electricity being arranged in
Machine and synchronous drive mechanism, wherein the cross motor is mounted in the cross motor fixing seat, and the cross motor is solid
Reservation is mounted on described be transversely mounted on plate by the first sliding equipment；The barrow is mounted on institute by the second sliding equipment
It states in cross motor fixing seat, wherein the synchronous drive mechanism includes the gear being arranged on the main shaft of the cross motor
And the barrow and the rack gear with gear cooperation being transversely mounted on plate are set, wherein the laterally peace
Loading board is connect with vertical driving mechanism；The length direction of the rack gear is parallel with X-axis；The cross motor fixed seating is in described
The middle part of barrow；
Second handling device includes the conveying robot of workbench and setting on the table.
Preferably, the storage groove in the magazine display platform is two groups, and two groups of storage grooves are set side by side；Described first
Handling device further includes being arranged in be transversely mounted between plate and vertical driving mechanism to be used to that the barrow to be driven to do in Y-axis
The longitudinal driving mechanism of longitudinal movement.
Preferably, the longitudinal driving mechanism includes longitudinally mounted plate, the longitudinal direction electricity being arranged on the longitudinally mounted plate
Machine and the first lead screw transmission mechanism, wherein the first feed screw nut in first lead screw transmission mechanism is mounted on the cross
To on mounting plate, the first screw rod in first lead screw transmission mechanism is mounted on the main shaft of the longitudinal motor；The longitudinal direction
Driving mechanism further includes the third sliding equipment that first screw rod two sides are arranged in, the sliding block installation of the third sliding equipment
It is transversely mounted on plate described, the sliding rail of the third sliding equipment is mounted on longitudinally mounted plate, and the length side of the sliding rail
To parallel with the length direction of the first screw rod.
Preferably, the vertical driving mechanism includes the vertical motor being arranged on the rack and the second screw rod transmission machine
Structure, wherein the second feed screw nut in second lead screw transmission mechanism is mounted on the longitudinally mounted plate, second screw rod
The second screw rod in transmission mechanism is mounted on the main shaft of the vertical motor；The vertical driving mechanism further includes being arranged in institute
The 4th sliding equipment of the second screw rod two sides is stated, the sliding block of the 4th sliding equipment is mounted on the longitudinally mounted plate, should
The sliding rail of 4th sliding equipment is mounted on the rack, and the length direction of the sliding rail is parallel with the length direction of the second screw rod.
It preferably, further include transition conveying device, the transition conveying device includes setting on the table first defeated
It send mechanism, second conveyor structure and turns the transition that the magazine that the conveying of the first conveying mechanism comes is transferred to second conveyor structure
Telephone-moving structure, wherein first conveying mechanism and second conveyor structure are vertically arranged, and the second conveyor structure is located at described the
The lower end of one conveying mechanism；The transition transfer device is set with first conveying mechanism and second conveyor structure side by side respectively
It sets；Wherein, the transition transfer device include setting bracket on the table, the third conveying mechanism being arranged on bracket with
And for driving third conveying mechanism to do the lift drive mechanism of vertical motion, wherein the third conveying mechanism drives in lifting
It is docked respectively with first conveying mechanism and second conveyor structure under the driving of motivation structure；When the third conveying mechanism and
When one conveying mechanism docks, the transporting flat of the third conveying mechanism constitutes the load station.
Preferably, first conveying mechanism, second conveyor structure are identical with the structure of third conveying mechanism, include defeated
Send frame, the conveyer belt that is arranged on carriage and the conveyance drive mechanism for driving conveyer belt to move, wherein the conveying
Driving mechanism includes feeder motor, active synchronization wheel and driven synchronizing wheel, wherein and the feeder motor is mounted on carriage,
The main shaft of the feeder motor is connect with active synchronization wheel, and the driven synchronizing wheel is mounted in carriage and the active synchronization wheel
Opposite side, the conveyer belt are looped around in the active synchronization wheel and the driven synchronizing wheel.
Preferably, the conveyer belt is two, is located at the two sides of the carriage, the conveyance drive mechanism is also
Two groups, pass through rotation axis connection between the active synchronization wheel in two groups of conveyance drive mechanisms.
Preferably, vertical guiding mechanism, the vertical guiding are provided between the third conveying mechanism and the bracket
Mechanism is multiple groups, and the vertical guiding mechanism of multiple groups is located at the surrounding of the bracket, and every group of vertical guiding mechanism includes setting vertically
The guide sleeve with guide rod cooperation setting the guide rod on the carriage of third conveying mechanism and being arranged on bracket.
Preferably, first conveying mechanism, second conveyor structure and third conveying mechanism are arranged on its carriage
Have for the position to magazine detected close to switch, it is described close to switch be bolted structure be mounted on it is described defeated
It send on frame, the carriage is being provided with regulating tank close to switch corresponding position with described, and the regulating tank is along the material
The conveying direction of box extends.
Preferably, the conveying robot is four axis robots.
The working principle of automation blanking device of the invention is:
When work, alloy powder is cast into cutter blank by alloy cutter manufacturing equipment, then, automation blanking dress of the invention
It sets and the cutter blank is carried and is placed in magazine, complete the automatic charge of cutter blank, wherein the detailed process of automatic charge are as follows:
Firstly, vertical driving mechanism drives barrow to do vertical motion, so that the upper surface of the barrow is slightly below wait remove
The lower surface of the magazine of fortune, then transversal driving mechanism drives barrow to do transverse movement, so that barrow is from two neighboring material
Gap between box passes through, and the barrow is located at the lower end of magazine, and then, vertical driving mechanism drives barrow to transport upwards
Dynamic, so that the magazine is supporting at the upper surface of barrow, then, transversal driving mechanism drives barrow to do transverse movement, from
And the magazine is transferred in load station.Then, conveying robot works, and the cutter blank of placement after processing is completed is transported to
In magazine in load station, finally, first handling device magazine for being placed with cutter blank is carried back it is corresponding
In storage groove in magazine display platform, to complete entire charging work.
During transversal driving mechanism drives barrow to do transverse movement, due to leading between barrow and cross motor
Gear and rack teeth mechanism connection is crossed, and cross motor and being transversely mounted between plate is connected also by gear and rack teeth mechanism, and due to cross
It is connect to mounting plate with vertical driving mechanism, therefore, phase can occur with being transversely mounted between plate for the cross motor fixing seat
To movement, and relative motion can also occur between barrow and cross motor fixing seat；It is rotated when cross motor with moving gear
When, the cross motor fixing seat and cross motor do transverse movement on being transversely mounted plate, meanwhile, barrow is also in transverse direction
Transverse movement is done in motor fixing seat, and the direction of motion of the two is identical.Such as when cross motor fixing seat and cross motor to
When left movement, barrow can also be moved downward relative to cross motor fixing seat, and cross motor fixing seat and cross motor to
When right movement, barrow can also be moved right relative to cross motor fixing seat.And since before movement, the cross motor is solid
Reservation is located at the middle part of the barrow, therefore, consolidates when barrow is moved downward to the right end of the barrow positioned at cross motor
When the upper end of reservation, the cross motor stops working, and the barrow moves downward limit on the left position at this time；Similarly, when
Barrow moves right when being located at the upper end of cross motor fixing seat to the left end of the barrow, and the cross motor stops work
Make, the barrow moves right limit on the right-right-hand limit position at this time.Therefore, the movement travel of the cross motor fixing seat is removed for this
The length of frame is transported, and the carrying stroke of whole device is then the length of barrow and the movement travel of the cross motor fixing seat,
The length for carrying the barrow that stroke is twice of first handling device i.e. of the invention, at the same it is also solid for twice of cross motor
The movement travel of reservation；This also increases the carrying stroke of first handling device, in other words, is guaranteeing to carry stroke not
Under the premise of change, the occupied area of the first handling device of the invention reduces half, this is conducive to the body for reducing alloy pressuring casting
Long-pending and occupied area.
The present invention have compared with prior art it is below the utility model has the advantages that
1, automation blanking device of the invention is rotated by cross motor band moving gear, so that the cross motor
It fixing seat and is transversely mounted between plate relative motion can occur, and make between barrow and cross motor fixing seat simultaneously
Relative motion can occur；Therefore, in the case where the movement travel of the laterally driven machine of guarantee is constant, so that of the invention first removes
Twice for carrying the movement travel that stroke increases as the cross motor fixing seat of shipping unit, the as length of twice of barrow
Degree, in other words, under the premise of guaranteeing that carrying stroke is constant, the occupied area of the first handling device of the invention reduces half,
This is conducive to the volume and occupied area that reduce alloy pressuring casting.
2, the magazine display platform in automation blanking device of the invention is either empty magazine display platform, is also possible to full
Magazine display platform not only can save cost, but also can be further reduced automation blanking device of the invention
Volume.
3, the structure of automation blanking device of the invention is simple, convenient to install and maintain, and cost is cheaper, has
Application prospect well.
4, cutter blank after processing is completed can be loaded in magazine by automation blanking device of the invention automatically, thus real
The automation of existing alloy cutter production, it is unmanned, and then manpower and material resources are dramatically saved, and improve alloy cutter manufacture and set
Standby production efficiency.
Detailed description of the invention
Fig. 1-Fig. 3 is the structural schematic diagram of the specific embodiment of automation blanking device of the invention, wherein Fig. 1 is
Schematic perspective view, Fig. 2 are main view, and Fig. 3 is top view.
Fig. 4 is the schematic perspective view of magazine display platform.
Fig. 5 is the partial enlarged view of magazine display platform.
Fig. 6 is the schematic perspective view of magazine display platform and the first handling device.
Fig. 7 is the schematic perspective view of transversal driving mechanism and barrow.
Fig. 8 is the schematic perspective view of transversal driving mechanism.
Fig. 9 is operation schematic diagram of the transversal driving mechanism in driving barrow before carrying magazine.
Figure 10 is operation schematic diagram when transversal driving mechanism drives barrow feeding.
Figure 11 is operation schematic diagram when transversal driving mechanism drives barrow blowing.
Figure 12 is the schematic perspective view of vertical driving mechanism and longitudinal driving mechanism.
Figure 13 and Figure 14 is the schematic perspective view of two different perspectivess of transition conveying device and the second handling device.
Figure 15 is the structure diagram of conveyance drive mechanism.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Referring to Fig. 1-Figure 15, automation blanking device of the invention includes magazine display platform 1, is used for magazine display platform 1
In magazine 12 be transported in load station and the magazine 12 for being placed with cutter blank be transmitted back to the first of magazine display platform 1 and carry
Device 2 and the second handling device 4 for being transported to cutter blank after processing is completed on the magazine 12 of load station, wherein
It is provided in the magazine display platform 1 multiple for storing the storage groove 1-1, the multiple storage groove 1- of magazine 12
1 is in vertical array in the magazine display platform 1；The magazine 12 is stored in the storage groove 1-1；
First handling device 2 includes rack 2-1, the barrow 2-2 being arranged on rack 2-1, described for driving
Barrow 2-2 along X-axis is the transversal driving mechanism 2-3 of transverse movement and for driving barrow 2-2 to do vertically along Z axis
The vertical driving mechanism 2-4 of movement, wherein the transversal driving mechanism 2-3 includes being transversely mounted plate 2-31, being arranged in lateral peace
Cross motor fixing seat 2-32, cross motor 2-33 and synchronous drive mechanism on loading board 2-31, wherein the cross motor
2-33 is mounted on the cross motor fixing seat 2-32, and the cross motor fixing seat 2-32 passes through the first sliding equipment 2-34
It is mounted on described be transversely mounted on plate 2-31；The barrow 2-2 is mounted on the laterally electricity by the second sliding equipment 2-35
On machine fixing seat 2-32, wherein the synchronous drive mechanism includes the gear being arranged on the main shaft of the cross motor 2-33
2-37 and be arranged in the barrow 2-2 and it is described be transversely mounted on plate 2-31 with the gear 2-37 cooperation rack gear 2-
36, wherein the plate 2-31 that is transversely mounted is connect with vertical driving mechanism 2-4；The length direction and X-axis of the rack gear 2-36 is flat
Row；The cross motor fixing seat 2-32 is located at the middle part of the barrow 2-2.
Referring to Fig. 1-Figure 15, second handling device 4 is including workbench 4-1 and removing on workbench 4-1 is arranged in
Transport manipulator 4-2, wherein the conveying robot 4-2 is using existing four axis robot on the market.
Referring to Fig. 1-Figure 15, the storage groove 1-1 in the magazine display platform 1 is two groups, and two groups of storage groove 1-1 are arranged side by side
Setting, the two sides of each storage groove 1-1 are provided with the supporting part 1-2 being supported to magazine 12；First handling device 2 is also
Including being arranged in be transversely mounted between plate 2-31 and vertical driving mechanism 2-4 it is used to that the barrow 2-2 to be driven to do in Y-axis
The longitudinal driving mechanism 2-5 of longitudinal movement.It is two groups by the way that the storage groove 1-1 in magazine display platform 1 to be divided to, and two groups of storage grooves
1-1 is set side by side, and can reduce the height of magazine display platform 1 in this way.Meanwhile first handling device 2 be also equipped with zigzag tread patterns
Mechanism 2-5 drives barrow 2-2 to do longitudinal movement by longitudinal driving mechanism 2-5, is cooperating vertical driving mechanism 2-4 and cross
To driving mechanism 2-3, the magazine 12 in two groups of storage groove 1-1 is transported in load station to realize, or will be placed with
The magazine 12 of cutter blank is transported in magazine display platform 1 in corresponding storage groove 1-1.
Referring to Fig. 1-Figure 15, the first sliding equipment 2-34 and the second sliding equipment 2-35 are two groups, and respectively about
Rack gear 2-36 is symmetrical, and the first sliding equipment 2-34 and the second sliding equipment 2-35 are made of sliding block and sliding rail, and the cunning
The length direction of rail is parallel with the length direction of rack gear 2-36.By the way that the first sliding equipment 2-34 and the second sliding equipment 2- is arranged
35 may be implemented to be oriented to the transverse movement of barrow 2-2, prevent barrow 2-2 from shifting in the handling process, make
Obtaining can smoothly enter into magazine display platform 1.
Referring to Fig. 1-Figure 15, the longitudinal driving mechanism 2-5 includes longitudinally mounted plate 2-51, is arranged described longitudinally mounted
Longitudinal motor 2-52 and the first lead screw transmission mechanism 2-53 on plate 2-51, wherein the first lead screw transmission mechanism 2-53
In the first feed screw nut be mounted on it is described be transversely mounted on plate 2-31, the first screw rod in first lead screw transmission mechanism 2-53
It is mounted on the main shaft of the longitudinal motor 2-52.The rotation of the first screw rod is driven by longitudinal motor 2-52, to drive first
Feed screw nut and the plate 2-31 that is transversely mounted connecting with the first feed screw nut do longitudinal movement.
Referring to Fig. 1-Figure 15, the longitudinal driving mechanism 2-5 further includes the third cunning that first screw rod two sides are arranged in
Motivation structure 2-54, the sliding block of the third sliding equipment 2-54 be mounted on it is described be transversely mounted on plate 2-31, the third skate machine
The sliding rail of structure 2-54 is mounted on longitudinally mounted plate 2-51, and the length direction of the length direction of the sliding rail and the first screw rod is flat
Row.By the way that third sliding equipment 2-54 is arranged, longitudinally guiding can be carried out to the longitudinal movement of transversal driving mechanism 2-3.
Referring to Fig. 1-Figure 15, the vertical driving mechanism 2-4 include the vertical motor 2-41 being arranged on rack 2-1 and
Second lead screw transmission mechanism 2-42, wherein the second feed screw nut in the second lead screw transmission mechanism 2-42 is mounted on described
On longitudinally mounted plate 2-51, the second screw rod in second lead screw transmission mechanism 2-42 is mounted on the master of the vertical motor 2-41
On axis.By vertical motor 2-41 drive the second screw rod rotation, thus drive the second feed screw nut and with the second feed screw nut
The longitudinally mounted plate 2-51 of connection does vertical motion.
Referring to Fig. 1-Figure 15, the vertical driving mechanism 2-4 further includes being arranged in the 4th of second screw rod two sides to slide
Motivation structure 2-43, the sliding block of the 4th sliding equipment 2-43 are mounted on the longitudinally mounted plate 2-51, the 4th skate machine
The sliding rail of structure 2-43 is mounted on rack 2-1, and the length direction of the sliding rail is parallel with the length direction of the second screw rod.Pass through
4th sliding equipment 2-43 is set, longitudinally guiding can be carried out to the longitudinal movement of transversal driving mechanism 2-3.
Referring to Fig. 1-Figure 15, automation blanking device of the invention further includes transition conveying device 5, the transition conveying dress
Setting 5 includes the first conveying mechanism 5-1, the second conveyor structure 5-2 that are arranged on workbench 4-1 and by the first conveying mechanism 5-
The magazine 12 that 1 conveying comes is transferred to the transition transfer device of second conveyor structure 5-2, wherein the first conveying mechanism 5-1
Vertically arranged with second conveyor structure 5-2, the second conveyor structure 5-2 is located at the lower end of the first conveying mechanism 5-1；Institute
Transition transfer device is stated to be set side by side with the first conveying mechanism 5-1 and second conveyor structure 5-2 respectively；Wherein, the mistake
Crossing transfer device includes the bracket 15 being arranged on workbench 4-1, the third conveying mechanism 5-3 being arranged on bracket 15 and use
The lift drive mechanism 5-4 of vertical motion is in driving third conveying mechanism 5-3, wherein the third conveying mechanism 5-3 is rising
It drops and is docked respectively with the first conveying mechanism 5-1 and second conveyor structure 5-2 under the driving of driving mechanism 5-4；When described
When three conveying mechanism 5-3 are docked with the first conveying mechanism 5-1, the transporting flat of third conveying mechanism 5-3 constitutes the loading
Station.When work, plate is transported to the transporting flat of the first conveying mechanism 5-1 by the first handling device 2, by the first conveying mechanism
Plate is transported on the transporting flat of third conveying mechanism 5-3 by 5-1, and then, conveying robot 4-2 sets alloy cutter manufacture
The cutter blank that die casting process is completed in standby 3 is transported on magazine 12, and then, lift drive mechanism 5-4 drives third conveying mechanism 5-3
It moves downward, so that the third conveying mechanism 5-3 is docked with second conveyor structure 5-2, then, third conveying mechanism 5-3 is driven
Cutter blank on magazine 12 and magazine 12 moves to the transporting flat of second conveyor structure 5-2, finally, the first handling device 2 will
The magazine 12 and cutter blank are carried on the corresponding position in feed back box display platform 1.
Referring to Fig. 1-Figure 15, the second conveyor structure 5-2 is mounted on the workbench 4-1 by support frame 5-5, institute
It states and is connected between the first conveying mechanism 5-1 and second conveyor structure 5-2 by mounting plate 5-6.
Referring to Fig. 1-Figure 15, the knot of the first conveying mechanism 5-1, second conveyor structure 5-2 and third conveying mechanism 5-3
Structure is identical, includes that carriage 6, the conveyer belt 7 being arranged on carriage 6 and the conveying for driving conveyer belt 7 to move are driven
Motivation structure, wherein the conveyance drive mechanism includes feeder motor 8, active synchronization wheel 9 and driven synchronizing wheel 10, wherein described
Feeder motor 8 is mounted on carriage 6, and the main shaft of the feeder motor 8 is connect with active synchronization wheel 9, the driven synchronizing wheel 10
It is mounted on side opposite with the active synchronization wheel 9 in carriage 6, the conveyer belt 7 is looped around 9 He of active synchronization wheel
In the driven synchronizing wheel 10.By feeder motor 8 drive active synchronization wheel 9 rotate, thus drive driven synchronizing wheel 10 and
Conveyer belt 7 moves, and then realizes the conveying of magazine 12.
Referring to Fig. 1-Figure 15, the conveyer belt 7 is two, is located at the two sides of the carriage 6, the feed drive
Mechanism is also two groups, but two groups of conveyance drive mechanisms share one group of power source, i.e. pass through rotation between two groups of active synchronization wheels 9
Axis 11 connects, in this way, driving one of active synchronization wheel 9 to rotate by feeder motor 8, can drive another group of feed drive
The active synchronization wheel 9 of mechanism rotates, and not only can save cost, reduces energy consumption, and be also possible that two conveyer belts 7
Conveying speed be consistent, avoid magazine 12 during transportation because the magazine 12 two sides there is speed difference and occur partially
Turn, to guarantee that the posture of magazine 12 during transportation remains constant, and then improves the delivery precision of magazine 12.
Referring to Fig. 1-Figure 15, vertical guiding mechanism 14 is provided between the third conveying mechanism 5-3 and the bracket 15,
The vertical guiding mechanism 14 is multiple groups, and the vertical guiding mechanism 14 of multiple groups is located at the surrounding of the bracket 15, and every group vertical
Guiding mechanism 14 includes the guide rod being vertically arranged on the carriage 6 of third conveying mechanism 5-3 and is arranged on bracket 15
With the guide sleeve of guide rod cooperation.By the way that vertical guiding mechanism 14 is arranged, can vertical motion to third conveying mechanism 5-3 into
Row guiding so that the third conveying mechanism 5-3 can successfully with second conveyor structure 5-2 and the first conveying mechanism 5-
1 realizes docking, completes transfer of the magazine 12 between the first conveying mechanism 5-1 and second conveyor structure 5-2 with this.
Referring to Fig. 1-Figure 15, the lift drive mechanism 5-4 is made of cylinder, or can also be passed using motor and screw rod
The driving method that motivation structure combines.
Referring to Fig. 1-Figure 15, the first conveying mechanism 5-1, second conveyor structure 5-2 and third conveying mechanism 5-3 exist
Be provided on its carriage 6 for the position to magazine 12 detected close to switch 13, it is described to pass through spiral shell close to switch 13
Bolt connecting structure is mounted on the carriage 6, and the carriage 6 is being provided with tune close to 13 corresponding position of switch with described
Slot is saved, the regulating tank extends along the conveying direction of the magazine 12.By being positioned proximate to switch 13, can be used to limit material
The position of box 12, i.e., when under driving of the magazine 12 in conveyer belt 7 with contacting close to switch 13, the conveyance drive mechanism stops
Work, so that magazine 12 is located at predeterminated position.In addition, by the regulating tank in carriage 6, adjustable limit switch exists
The position of carriage 6, to be suitable for the limit to different magazines 12.
Referring to Fig. 1-Figure 15, the working principle of automation blanking device of the invention is:
When work, alloy powder is cast into cutter blank by alloy cutter manufacturing equipment 3, then, automation blanking of the invention
The cutter blank is carried and is placed in magazine 12 by device, completes the automatic charge of cutter blank, wherein the detailed process of automatic charge
Are as follows:
Firstly, vertical driving mechanism 2-4 drives barrow 2-2 to do vertical motion, so that the upper surface of barrow 2-2 is omited
Lower than the lower surface of magazine 12 to be handled, then transversal driving mechanism 2-3 drives barrow 2-2 to do transverse movement, so that removing
Fortune frame 2-2 is passed through from the gap between two neighboring magazine 12, and barrow 2-2 is located at the lower end of magazine 12, then, vertically
Driving mechanism 2-4 drives barrow 2-2 to move upwards, so that the magazine 12 is supporting at the upper surface of barrow 2-2, then,
Transversal driving mechanism 2-3 drives barrow 2-2 to do transverse movement, so that the magazine 12 is transferred in load station.Then, it removes
Manipulator 4-2 work is transported, cutter blank after processing is completed is transported in the magazine 12 in load station, finally, described first removes
Shipping unit 2 carries back the magazine 12 for being placed with cutter blank in the storage groove 1-1 of corresponding magazine display platform 1, thus complete
At entire charging work.
During transversal driving mechanism 2-3 drives barrow 2-2 to do transverse movement, due to barrow 2-2 and transverse direction
It is connected, and cross motor 2-33 and is transversely mounted between plate 2-31 by gear 2-37 rack gear 2-36 mechanism between motor 2-33
It is connected by gear 2-37 rack gear 2-36 mechanism, and is connect due to being transversely mounted plate 2-31 with vertical driving mechanism 2-4,
It the cross motor fixing seat 2-32 and is transversely mounted between plate 2-31 relative motion can occur, and barrow 2-2 and transverse direction
Also relative motion can occur between motor fixing seat 2-32；It is described when cross motor 2-33 band moving gear 2-37 is rotated
Cross motor fixing seat 2-32 and cross motor 2-33 does transverse movement on being transversely mounted plate 2-31, meanwhile, barrow 2-2
Transverse movement is done on cross motor fixing seat 2-32, and the direction of motion of the two is identical.Such as cross motor fixing seat 2-
When 32 and cross motor 2-33 is moved downward, barrow 2-2 can also be moved downward relative to cross motor fixing seat 2-32, and horizontal
When moving right to motor fixing seat 2-32 and cross motor 2-33, barrow 2-2 is relative to cross motor fixing seat 2-32
It can move right.And due to before movement, the cross motor fixing seat 2-32 be located at the barrow 2-2 middle part (referring to
Fig. 9), therefore, it is located at the upper end of cross motor fixing seat 2-32 when barrow 2-2 is moved downward to the right end of barrow 2-2
When, the cross motor 2-33 stop motion, the barrow 2-2 moves downward limit on the left position at this time (referring to Figure 10)；
Similarly, when barrow 2-2, which is moved right, is located at the upper end of cross motor fixing seat 2-32 to the left end of barrow 2-2, institute
State cross motor 2-33 stop motion, the barrow 2-2 moves right limit on the right-right-hand limit position at this time (referring to Figure 11).Therefore,
The movement travel of the cross motor fixing seat 2-32 is the length of barrow 2-2, and the carrying stroke of whole device is then
The movement travel of the length of barrow 2-2 and cross motor fixing seat 2-32, i.e., the carrying of the first handling device 2 of the invention
The length for the barrow 2-2 that stroke is twice, while being also the movement travel of twice of cross motor fixing seat 2-32；This is also
The carrying stroke of first handling device 2 is increased, so that it is more preferable to carry effect, and is conducive to reduce automation of the invention
The volume and occupied area of blanking device.
Above-mentioned is the preferable embodiment of the present invention, but embodiments of the present invention are not limited by the foregoing content,
His any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention, should be
The substitute mode of effect, is included within the scope of the present invention.
Claims (10)
1. the automation blanking device in a kind of alloy cutter moulding process, including magazine display platform, for by magazine display platform
In magazine be transported in load station and be transmitted back to the magazine for being placed with cutter blank the first handling device of magazine display platform
And the second handling device for being transported to cutter blank after processing is completed on the magazine of load station, which is characterized in that
Multiple storage grooves for being used to store magazine are provided in the magazine display platform, the multiple storage groove is put in the magazine
It is in vertical array in platform；The magazine is stored in the storage groove；
First handling device includes rack, is arranged on the rack barrow, for driving the barrow to do along X-axis
The transversal driving mechanism of transverse movement and for driving barrow to do along Z axis the vertical driving mechanism of vertical motion, wherein
The transversal driving mechanism include be transversely mounted plate, be arranged in the cross motor fixing seat being transversely mounted on plate, cross motor with
And synchronous drive mechanism, wherein the cross motor is mounted in the cross motor fixing seat, the cross motor fixing seat
Described be transversely mounted on plate is mounted on by the first sliding equipment；The barrow is mounted on the cross by the second sliding equipment
To in motor fixing seat, wherein the synchronous drive mechanism include the gear being arranged on the main shaft of the cross motor and
The barrow and the rack gear with gear cooperation being transversely mounted on plate are set, wherein described to be transversely mounted plate
It is connect with vertical driving mechanism；The length direction of the rack gear is parallel with X-axis；The cross motor fixed seating is in the carrying
The middle part of frame；
Second handling device includes the conveying robot of workbench and setting on the table.
2. the automation blanking device in alloy cutter moulding process according to claim 1, which is characterized in that the material
Storage groove in box display platform is two groups, and two groups of storage grooves are set side by side；First handling device further includes that setting exists
The zigzag tread patterns machine for driving the barrow to do longitudinal movement in Y-axis being transversely mounted between plate and vertical driving mechanism
Structure.
3. the automation blanking device in alloy cutter moulding process according to claim 2, which is characterized in that described vertical
It include longitudinally mounted plate, the longitudinal motor being arranged on the longitudinally mounted plate and the first screw rod transmission machine to driving mechanism
Structure, wherein the first feed screw nut in first lead screw transmission mechanism be mounted on it is described be transversely mounted on plate, first screw rod
The first screw rod in transmission mechanism is mounted on the main shaft of the longitudinal motor；The longitudinal driving mechanism further includes being arranged in institute
State the third sliding equipment of the first screw rod two sides, the sliding block of the third sliding equipment be mounted on it is described be transversely mounted on plate, should
The sliding rail of third sliding equipment is mounted on longitudinally mounted plate, and the length direction and first of the sliding rail of the third sliding equipment
The length direction of screw rod is parallel.
4. the automation blanking device in alloy cutter moulding process according to claim 3, which is characterized in that described perpendicular
It include the vertical motor being arranged on the rack and the second lead screw transmission mechanism to driving mechanism, wherein second screw rod passes
The second feed screw nut in motivation structure is mounted on the longitudinally mounted plate, the second screw rod peace in second lead screw transmission mechanism
On the main shaft of the vertical motor；The vertical driving mechanism further includes being arranged in the 4th of second screw rod two sides to slide
The sliding block of motivation structure, the 4th sliding equipment is mounted on the longitudinally mounted plate, the sliding rail installation of the 4th sliding equipment
On the rack, and the length direction of the sliding rail of the 4th sliding equipment is parallel with the length direction of the second screw rod.
5. the automation blanking device in alloy cutter moulding process according to claim 1, which is characterized in that further include
Transition conveying device, the transition conveying device include setting the first conveying mechanism on the table, second conveyor structure with
And the magazine that the conveying of the first conveying mechanism comes is transferred to the transition transfer device of second conveyor structure, wherein described first
Conveying mechanism and second conveyor structure are vertically arranged, and the second conveyor structure is located at the lower end of first conveying mechanism；Institute
Transition transfer device is stated to be set side by side with first conveying mechanism and second conveyor structure respectively；Wherein, the transition transfer
Mechanism includes setting bracket on the table, the third conveying mechanism being arranged on bracket and for driving third conveyer
Structure does the lift drive mechanism of vertical motion, wherein the third conveying mechanism under the driving of lift drive mechanism respectively with
First conveying mechanism and the docking of second conveyor structure；It, should when the third conveying mechanism is docked with the first conveying mechanism
The transporting flat of third conveying mechanism constitutes the load station.
6. the automation blanking device in alloy cutter moulding process according to claim 5, which is characterized in that described
One conveying mechanism, second conveyor structure are identical with the structure of third conveying mechanism, include carriage, are arranged on carriage
Conveyer belt and for drive conveyer belt move conveyance drive mechanism, wherein the conveyance drive mechanism include feeder motor,
Active synchronization wheel and driven synchronizing wheel, wherein the feeder motor is mounted on carriage, the main shaft of the feeder motor and active
Synchronizing wheel connection, the driven synchronizing wheel are mounted on side opposite with the active synchronization wheel in carriage, the conveyer belt
It is looped around in the active synchronization wheel and the driven synchronizing wheel.
7. the automation blanking device in alloy cutter moulding process according to claim 6, which is characterized in that described defeated
Sending band is two, is located at the two sides of the carriage, the conveyance drive mechanism is also two groups, two groups of feed drives
Pass through rotation axis connection between active synchronization wheel in mechanism.
8. the automation blanking device in alloy cutter moulding process according to claim 7, which is characterized in that described
Vertical guiding mechanism is provided between three conveying mechanisms and the bracket, the vertical guiding mechanism is multiple groups, and the multiple groups are perpendicular
It is located at the surrounding of the bracket to guiding mechanism, every group of vertical guiding mechanism includes the conveying for being vertically arranged in third conveying mechanism
Guide rod on frame and the guide sleeve with guide rod cooperation being arranged on bracket.
9. the automation blanking device in alloy cutter moulding process according to claim 8, which is characterized in that described
One conveying mechanism, second conveyor structure and third conveying mechanism are provided on its carriage to carry out for the position to magazine
Detection close to switch, it is described structure is bolted close to switch to be mounted on the carriage, the carriage with
Described that switch corresponding position is provided with regulating tank, the regulating tank extends along the conveying direction of the magazine.
10. the automation blanking device in alloy cutter moulding process according to claim 1, which is characterized in that described
Conveying robot is four axis robots.
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| CN201910656004.8A CN110405212B (en) | 2019-07-19 | 2019-07-19 | Automatic blanking device in alloy cutter forming process |
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| CN201910656004.8A CN110405212B (en) | 2019-07-19 | 2019-07-19 | Automatic blanking device in alloy cutter forming process |
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| CN116900509A (en) * | 2023-08-24 | 2023-10-20 | 广东百能家居有限公司 | Automatic blanking device and method for stainless steel sheet laser cutting production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110329699A (en) * | 2019-07-19 | 2019-10-15 | 佛山科学技术学院 | A kind of conveying device for the automatic balance piler of workpiece |
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| CN110405212B (en) | 2023-07-04 |
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