CN110396753B - Production process of anti-static fabric - Google Patents
Production process of anti-static fabric Download PDFInfo
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- CN110396753B CN110396753B CN201910667109.3A CN201910667109A CN110396753B CN 110396753 B CN110396753 B CN 110396753B CN 201910667109 A CN201910667109 A CN 201910667109A CN 110396753 B CN110396753 B CN 110396753B
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
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- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
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- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
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- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/325—Amines
- D06M13/342—Amino-carboxylic acids; Betaines; Aminosulfonic acids; Sulfo-betaines
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/356—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms
- D06M15/3562—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms containing nitrogen
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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Abstract
The invention discloses a production process of an anti-static fabric, which comprises the steps of doubling and twisting conductive yarns by adopting conductive yarns and polyester cotton yarns to obtain conductive yarns, weaving the conductive yarns at intervals to obtain anti-static grey cloth, then singeing, sizing and dyeing to obtain dyed grey cloth, carrying out anti-static after-finishing by using anti-static finishing liquid, carrying out two-time soaking and two-time rolling to obtain the anti-static grey cloth, and finally carrying out anti-static finishing by using anti-static finishing liquidAnd (3) performing antibacterial and anti-mite finishing on the antibacterial and anti-mite finishing agent, and performing two-dipping and two-rolling to obtain the anti-static fabric. The antistatic fabric prepared by the invention has good antistatic property, moisture absorption, ventilation, antibiosis, mite prevention and good comfort, and is particularly suitable for being used as fabrics of outdoor sportswear and mountaineering wear. The point-to-point resistance of the antistatic fabric reaches 2.8 multiplied by 1010Omega, the antibacterial rate of staphylococcus aureus reaches 89.7%, the antibacterial rate of escherichia coli reaches 86.8%, the antibacterial rate of candida albicans reaches 73.6%, the water absorption rate reaches 106%, and the moisture permeability reaches 8215g/m2·24h。
Description
Technical Field
The invention relates to the technical field of functional fabrics, in particular to a production process of an anti-static fabric.
Background
The antistatic work clothes are special work clothes with dust-free and antistatic performance suitable for electronic, optical instrument, pharmaceutical, microbial engineering, precision instrument and other industries, and the clothes material is synthetic fiber fabric with embedded conducting filament to reach the antistatic requirement. The industry standard GB/T12014-2009 indicates that antistatic clothing is sewn by using antistatic fabric as a fabric for preventing static accumulation, and is suitable for places sensitive to static electricity or places dangerous to fire or explosion.
The production process of the antistatic fabric is generally that all or part of conductive fiber materials suitable for metal or organic matters are mixed at approximately equal intervals or uniformly to prepare antistatic synthetic fibers or are mixed and interwoven during spinning. The conductive fiber is a general term for fibers made of conductive materials or sub-conductive materials of metal or organic matters in whole or in part, and has a volume resistivity of 104-109Omega/cm. Specifically, the processing modes of the anti-static fabric mainly include the following steps: (1) after-finishing with the antistatic finishing agent, the polyethylene oxide block copolymer is adopted, and the antistatic finishing agent is suitable for antistatic finishing of synthetic fibers such as terylene, acrylic fibers, chinlon and the like and blended fabrics thereof; (2) fiber graft copolymerization, blending and interweaving of hydrophilic fibers, wherein the graft copolymerization is also divided into initiation by a chemical initiator and initiation by irradiation; (3) the embedded conductive fiber can keep the antistatic property of the fabric durably and efficiently, and is widely applied to antistatic work clothes at present. The existing antistatic fabric hardly meets the requirements of antistatic property, non-dust-generating property and dust filtering property.
The patent of application No. 201510176876.6 discloses an antibacterial comfortable antistatic composite functional fabric, which is formed by interweaving warp and weft yarns and implanting conductive filaments, wherein the warp and weft yarns are blended yarns of antibacterial modified polyester fibers and cotton fibers. The antibacterial modified polyester fiber, the surface cotton and the conductive filament are used as main raw materials, the fabric tissue and weaving and loading process, and the printing and dyeing and post-finishing technical process are reasonably designed, and the process problems of the yarn in weaving and post-finishing are solved. However, the following problems still remain: 1) in the prior art, after finishing by adopting an antistatic finishing agent alone, or fiber graft copolymerization, blending and interweaving of hydrophilic fibers, or embedding and weaving of conductive fibers are adopted basically, the antistatic property of the fabric is difficult to maintain durably and efficiently, and along with the increase of washing times and conductive times, the bonding force of the antistatic finishing agent and the fabric is weakened, the conductive property of the embedding and weaving conductive fibers is weakened, and the moisture absorption and air permeability and the antibacterial and anti-mite performance of the fabric are obviously reduced; 2) the antistatic finishing agent adopts a single macromolecular compound, is difficult to be compatible or bonded with the fabric and plays a good antistatic property; 3) the compatibility of the antibacterial finishing agent and water is poor, so that the dispersibility of the antibacterial finishing liquid is poor, and the improvement on the antibacterial performance of the fabric is not obvious enough.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a production process of an anti-static fabric.
The purpose of the invention can be realized by the following technical scheme:
the invention provides a production process of an anti-static fabric, which comprises the following steps:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth;
s2, singeing and shaping;
s3, dissolving the dye in water, stirring uniformly to obtain dye liquor with the concentration of 20-80g/L, adjusting the pH value of the solution to 5.5-6.5, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the antistatic finishing agent into warm water at the temperature of 55-65 ℃, adjusting the pH value to 4.0-4.5 to obtain antistatic finishing liquid with the concentration of 6-10g/L, putting the dyed grey cloth into the antistatic finishing liquid, soaking and rolling for two times, drying at the temperature of 100-105 ℃, and baking at the temperature of 130-140 ℃ to obtain antistatic grey cloth;
s5, adding the antibacterial and anti-mite finishing agent into warm water at 60-70 ℃, adjusting the pH value to 4-5 to obtain an antibacterial and anti-mite finishing liquid with the concentration of 120-plus-one 130g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking for two times and rolling for two times, drying at 105-plus-one 115 ℃, and baking at 135-plus-one 145 ℃ to obtain the anti-static fabric.
The invention relates to an antistatic fabric production process, which considers that the antistatic finishing agent is adopted for after finishing, or fiber graft copolymerization, blending and interweaving hydrophilic fibers, or conductive fibers are embedded and woven in the prior art, the antistatic property of the fabric is difficult to maintain durably and efficiently, the bonding force of the antistatic finishing agent and the fabric is weakened along with the increase of washing times and conductive times, the conductive property of the embedded and woven conductive fibers is weakened, and the moisture absorption and air permeability and the antibacterial and anti-mite performance of the fabric are obviously reduced, so that a process for carrying out various antistatic treatments on the fabric is urgently needed.
The production process of the fabric comprises the steps of twisting conductive yarns and polyester cotton yarns to obtain conductive yarns, weaving the conductive yarns at intervals to obtain antistatic grey cloth, singeing, sizing and dyeing to obtain dyed grey cloth, performing antistatic after-treatment on the antistatic finishing liquid, performing two-dipping and two-rolling to obtain the antistatic grey cloth, performing antibacterial and anti-mite finishing on the antibacterial and anti-mite finishing agent, and performing two-dipping and two-rolling to obtain the antistatic fabric. The production process takes polyester-cotton blended yarns and conductive yarns as raw materials, the conductive yarns and the polyester-cotton yarns are twisted into the conductive yarns, the conductive yarns are woven in the fabric in a grid form and are crossed in the warp direction and the weft direction of the fabric, the phenomenon that the conductive yarns fall off after being broken can be effectively avoided, meanwhile, the polyester-cotton yarns are used as warp yarns and weft yarns, and on the basis of keeping moisture absorption, breathability, corrosion resistance and good elasticity of polyester fibers and cotton fibers, the antistatic property and antistatic durability of the fabric are greatly improved through the conductive yarns woven at intervals. The singeing process with the vehicle speed of 100-; the setting temperature of 150 ℃ and 160 ℃ can prevent the cotton fiber from being too soft and the polyester fiber from being too hard. After two-dipping and two-rolling finishing, the antistatic finishing liquid is dried at the temperature of 100-140 ℃ and baked at the temperature of 130-140 ℃, so that the antistatic finishing agent is compatible and combined with the polyester cotton yarns, and the antistatic property of the polyester cotton yarns in the grey cloth is further improved; after the antibacterial and anti-mite finishing liquid is subjected to two-dipping and two-rolling finishing, the drying is carried out at the temperature of 105-plus-115 ℃, the baking is carried out at the temperature of 135-plus-145 ℃, the antibacterial and anti-mite finishing agent is well compatible with the anti-static gray fabric, a uniform and stable dispersion liquid is formed, and the antibacterial performance and the anti-mite and anti-mosquito performance of the fabric are greatly improved. The antistatic fabric prepared by the invention has good antistatic property, moisture absorption, ventilation, antibiosis, mite prevention and good comfort, and is particularly suitable for being used as fabrics of outdoor sportswear and mountaineering wear.
As a further scheme of the invention, the conductive yarn is one of nylon-based conductive fiber filaments, polyester-based conductive fiber filaments or black carbon fiber conductive filaments, and the twist of the conductive yarn obtained by twisting is 30-50 twists/10 cm.
As a further scheme of the invention, the distance between the conductive yarns in the warp direction of the antistatic grey cloth is 0.5-0.8cm, the distance between the conductive yarns in the weft direction is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
As a further scheme of the invention, the preparation method of the antistatic finishing agent comprises the following steps: dissolving 8-10 parts by weight of hyaluronic acid in 300 parts by weight of 200-deionized water, then adding 3-6 parts by weight of tween-80 and 1-3 parts by weight of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 50-60 ℃, keeping the temperature and stirring for 20-30min, adding 6-10 parts of glutaraldehyde, standing and curing for 30-40min, adjusting the pH value to 6.5-7.0, centrifuging, filtering and drying to obtain the antistatic finishing agent.
The antistatic finishing agent provided by the invention is prepared by taking hyaluronic acid as a raw material, dissolving the hyaluronic acid in deionized water, and mixing the hyaluronic acid with emulsifier Tween-80 and dispersant polyvinyl alcohol to obtain hyaluronic acid emulsion; each disaccharide unit in the hyaluronic acid molecule contains a carboxyl group, the carboxyl groups are dissociated into negative ions in water, the negative ions at equal space distances are mutually repelled, so that the hyaluronic acid molecule is in a loose state in water, can be combined with a large amount of water, occupies a large space, forms a net structure after being combined with Tween-80 and polyvinyl alcohol, is cured and crosslinked under the conditions of temperature rise and glutaraldehyde, has good conductivity and cohesiveness, is bonded with polyester-cotton fibers on grey cloth after centrifugation, filtration and drying, and greatly improves the antistatic performance of the fabric.
As a further scheme of the invention, the residual ratio of the two-dipping and two-rolling in the step S4 is 85-90%, and the residual ratio of the two-dipping and two-rolling in the step S5 is 75-85%.
As a further scheme of the invention, the antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 10-20 parts of laurylamine polyoxyethylene ether, 5-10 parts of chitosan, 4-8 parts of polyvinylpyrrolidone, 3-6 parts of EDTA (ethylene diamine tetraacetic acid) and 5-10 parts of polyamide resin.
In the raw materials of the antibacterial and anti-mite finishing agent, laurylamine polyoxyethylene ether has excellent emulsifying, dispersing, solubilizing, antistatic, lubricating and corrosion inhibiting capabilities and is often used as an antistatic agent and a softening agent for textiles; the chitosan molecules contain a large amount of hydroxyl and free amino, so that the chitosan is non-toxic, good in degradation performance, easy to combine with fibers and endows the fabric with antibacterial property and wrinkle resistance; the polyvinylpyrrolidone as water soluble polymer can be dissolved with water and compatible with alcohol, carboxylic acid, amine and other substances, and oxygen atoms and nitrogen atoms in the molecule are easy to complex with EDTA to form a stable antibacterial compound. The polyamide resin also contains a large amount of amide groups, all raw materials are well compatible in water to form a uniform and stable solution, and the antibacterial and anti-mite performance of the fabric is greatly improved after the fabric is finished.
As a further scheme of the invention, the speed of the singeing in the step S2 is 100-120m/min, and the flame temperature is 1000-1050 ℃; the setting temperature is 150-160 ℃.
The invention has the beneficial effects that:
1. the production process of the anti-static fabric comprises the steps of doubling and twisting conductive yarns and polyester cotton yarns to obtain conductive yarns, weaving the conductive yarns at intervals to obtain anti-static grey cloth, singeing, shaping and dyeing to obtain dyed grey cloth, performing anti-static post-finishing by using anti-static finishing liquid, performing two-dipping and two-rolling to obtain the anti-static grey cloth, and finally performing antibacterial and anti-mite finishing by using an antibacterial and anti-mite finishing agent to obtain the anti-static fabric through two-dipping and two-rolling. The production process takes polyester-cotton blended yarns and conductive yarns as raw materials, and the conductive yarns and the polyester-cotton yarns are twisted into the conductive yarns, so that the conductive yarns are woven in the fabric in a grid form, are mutually crossed in the warp direction and the weft direction of the fabric, and can have the advantages of high conductivity, high strength, high flexibility, high strength, high flexibility, and the likeThe phenomenon that the conductive yarn falls off after being broken is effectively avoided, meanwhile, the polyester cotton yarn serves as the warp yarn and the weft yarn, and on the basis of keeping the polyester fiber and the cotton fiber to be moisture-absorbing, breathable, corrosion-resistant and good in elasticity, the antistatic property and the antistatic durability of the fabric are greatly improved through the conductive yarn woven at intervals. The antistatic fabric prepared by the invention has good antistatic property, moisture absorption, ventilation, antibiosis, mite prevention and good comfort, and is particularly suitable for being used as fabrics of outdoor sportswear and mountaineering wear. The point-to-point resistance of the antistatic fabric reaches 2.8 multiplied by 1010Omega, the antibacterial rate of staphylococcus aureus reaches 89.7%, the antibacterial rate of escherichia coli reaches 86.8%, the antibacterial rate of candida albicans reaches 73.6%, the water absorption rate reaches 106%, and the moisture permeability reaches 8215g/m2·24h。
2. The antistatic finishing agent is prepared by dissolving hyaluronic acid serving as a raw material in deionized water, and mixing the dissolved hyaluronic acid with emulsifier Tween-80 and dispersant polyvinyl alcohol to obtain hyaluronic acid emulsion; each disaccharide unit in the hyaluronic acid molecule contains a carboxyl group, the carboxyl groups are dissociated into negative ions in water, the negative ions at equal space distances are mutually repelled, so that the hyaluronic acid molecule is in a loose state in water, can be combined with a large amount of water, occupies a large space, forms a net structure after being combined with Tween-80 and polyvinyl alcohol, is cured and crosslinked under the conditions of temperature rise and glutaraldehyde, has good conductivity and cohesiveness, is bonded with polyester-cotton fibers on grey cloth after centrifugation, filtration and drying, and greatly improves the antistatic performance of the fabric.
3. In the antibacterial and anti-mite finishing agent, chitosan molecules contain a large amount of hydroxyl and free amino, so that the finishing agent is non-toxic, good in degradation performance, easy to combine with fibers and endow the fabric with antibacterial property and anti-wrinkle property; the polyvinylpyrrolidone as water soluble polymer can be dissolved with water and compatible with alcohol, carboxylic acid, amine and other substances, and oxygen atoms and nitrogen atoms in the molecule are easy to complex with EDTA to form a stable antibacterial compound. The polyamide resin also contains a large amount of amide groups, all raw materials are well compatible in water to form a uniform and stable solution, and the antibacterial and anti-mite performance of the fabric is greatly improved after the fabric is finished.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The embodiment provides a production process of an anti-static fabric, which comprises the following steps:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth; the conductive yarn is nylon-based conductive fiber filament, and the twist of the conductive yarn obtained by twisting is 30-50 twist/10 cm. The distance between the upward conductive yarns of the antistatic grey cloth is 0.5-0.8cm, the distance between the weft conductive yarns is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
S2, singeing and shaping; the speed of the singeing is 110m/min, and the flame temperature is 1020 ℃; the setting temperature was 156 ℃.
S3, dissolving the dye in water, uniformly stirring to obtain a dye solution with the concentration of 60g/L, adjusting the pH value of the solution to 6.0, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the anti-static finishing agent into warm water at 60 ℃, adjusting the pH value to 4.2 to obtain anti-static finishing liquid with the concentration of 8g/L, putting the dyed gray fabric into the anti-static finishing liquid, soaking and rolling for two times, wherein the rolling residue rate of the two-soaking and rolling for two times is 87%, drying at 102 ℃, and baking at 136 ℃ to obtain the anti-static gray fabric; the preparation method of the antistatic finishing agent comprises the following steps: dissolving 9 parts of hyaluronic acid in 180 parts of deionized water according to parts by weight, then adding 5 parts of tween-80 and 2 parts of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 57 ℃, keeping the temperature and stirring for 25min, adding 8 parts of glutaraldehyde, standing and curing for 35min, adjusting the pH value to 6.6, centrifuging, filtering and drying to obtain the antistatic finishing agent.
S5, adding the antibacterial and anti-mite finishing agent into warm water at 65 ℃, adjusting the pH value to 4.6 to obtain an antibacterial and anti-mite finishing liquid with the concentration of 125g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking and rolling the anti-static gray fabric in the antibacterial and anti-mite finishing liquid for two times, wherein the rolling residue rate of the soaking and rolling for two times is 80%, drying the anti-static gray fabric at 108 ℃, and baking the anti-static gray fabric at 140 ℃ to obtain the anti-static fabric. The antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 15 parts of laurylamine polyoxyethylene ether, 7 parts of chitosan, 6 parts of polyvinylpyrrolidone, 5 parts of EDTA and 8 parts of polyamide resin.
Example 2
The embodiment provides a production process of an anti-static fabric, which comprises the following steps:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth; the conductive yarn is polyester-based conductive fiber filament, and the twist of the conductive yarn obtained by twisting is 30-50 twist/10 cm. The distance between the upward conductive yarns of the antistatic grey cloth is 0.5-0.8cm, the distance between the weft conductive yarns is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
S2, singeing and shaping; the speed of the singeing is 115m/min, and the flame temperature is 1040 ℃; the setting temperature was 157 ℃.
S3, dissolving the dye in water, uniformly stirring to obtain dye liquor with the concentration of 40g/L, adjusting the pH value of the solution to 5.8, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the anti-static finishing agent into warm water at 60 ℃, adjusting the pH value to 4.2 to obtain anti-static finishing liquid with the concentration of 9g/L, putting the dyed gray fabric into the anti-static finishing liquid, soaking and rolling for two times, wherein the rolling residue rate of the two-soaking and rolling for two times is 87%, drying at 105 ℃, and baking at 136 ℃ to obtain the anti-static gray fabric; the preparation method of the antistatic finishing agent comprises the following steps: dissolving 10 parts by weight of hyaluronic acid in 220 parts by weight of deionized water, adding 6 parts by weight of tween-80 and 3 parts by weight of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 60 ℃, keeping the temperature and stirring for 28min, adding 8 parts of glutaraldehyde, standing and curing for 38min, adjusting the pH value to 6.8, centrifuging, filtering and drying to obtain the antistatic finishing agent.
S5, adding the antibacterial and anti-mite finishing agent into warm water at 70 ℃, adjusting the pH value to 5 to obtain an antibacterial and anti-mite finishing liquid with the concentration of 130g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking and rolling for two times, wherein the rolling residue rate of the soaking and rolling for two times is 80%, drying at 112 ℃, and baking at 142 ℃ to obtain the anti-static fabric. The antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 17 parts of laurylamine polyoxyethylene ether, 9 parts of chitosan, 7 parts of polyvinylpyrrolidone, 6 parts of EDTA and 10 parts of polyamide resin.
Example 3
The embodiment provides a production process of an anti-static fabric, which comprises the following steps:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth; the twist of the conductive yarn obtained by twisting the black carbon fiber conductive filament of the conductive yarn is 30-50 twist/10 cm. The distance between the upward conductive yarns of the antistatic grey cloth is 0.5-0.8cm, the distance between the weft conductive yarns is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
S2, singeing and shaping; the speed of the singeing is 120m/min, and the flame temperature is 1050 ℃; the setting temperature is 160 ℃.
S3, dissolving the dye in water, uniformly stirring to obtain dye liquor with the concentration of 70g/L, adjusting the pH value of the solution to 6.5, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the anti-static finishing agent into warm water at 62 ℃, adjusting the pH value to 4.3 to obtain anti-static finishing liquid with the concentration of 9g/L, putting the dyed grey cloth into the anti-static finishing liquid, soaking and rolling for two times, wherein the rolling residual rate of the soaking and rolling for two times is 90%, drying at 105 ℃, and baking at 140 ℃ to obtain the anti-static grey cloth; the preparation method of the antistatic finishing agent comprises the following steps: dissolving 8.8 parts by weight of hyaluronic acid in 250 parts by weight of deionized water, adding 6 parts by weight of tween-80 and 3 parts by weight of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 60 ℃, keeping the temperature and stirring for 30min, adding 10 parts of glutaraldehyde, standing and curing for 40min, adjusting the pH value to 7.0, centrifuging, filtering and drying to obtain the antistatic finishing agent.
S5, adding the antibacterial and anti-mite finishing agent into warm water at 70 ℃, adjusting the pH value to 5 to obtain an antibacterial and anti-mite finishing liquid with the concentration of 128g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking and rolling the anti-static gray fabric in the antibacterial and anti-mite finishing liquid for two times, wherein the rolling residue rate of the soaking and rolling for two times is 82%, drying the fabric at 110 ℃, and baking the fabric at 142 ℃ to obtain the anti-static fabric. The antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 18 parts of laurylamine polyoxyethylene ether, 8 parts of chitosan, 7 parts of polyvinylpyrrolidone, 6 parts of EDTA and 9 parts of polyamide resin.
Example 4
The embodiment provides a production process of an anti-static fabric, which comprises the following steps:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth; the conductive yarn is nylon-based conductive fiber filament, and the twist of the conductive yarn obtained by twisting is 30-50 twist/10 cm. The distance between the upward conductive yarns of the antistatic grey cloth is 0.5-0.8cm, the distance between the weft conductive yarns is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
S2, singeing and shaping; the speed of the singeing is 112m/min, and the flame temperature is 1030 ℃; the setting temperature was 158 ℃.
S3, dissolving the dye in water, uniformly stirring to obtain dye liquor with the concentration of 50g/L, adjusting the pH value of the solution to 6.0, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the anti-static finishing agent into warm water at 62 ℃, adjusting the pH value to 4.5 to obtain anti-static finishing liquid with the concentration of 10g/L, putting the dyed grey cloth into the anti-static finishing liquid, soaking and rolling for two times, wherein the rolling residue rate of the two-soaking and rolling for two times is 88%, drying at 103 ℃, and baking at 138 ℃ to obtain the anti-static grey cloth; the preparation method of the antistatic finishing agent comprises the following steps: dissolving 10 parts by weight of hyaluronic acid in 300 parts by weight of deionized water, adding 6 parts by weight of tween-80 and 3 parts by weight of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 60 ℃, keeping the temperature and stirring for 28min, adding 10 parts of glutaraldehyde, standing and curing for 40min, adjusting the pH value to 7.0, centrifuging, filtering and drying to obtain the antistatic finishing agent.
S5, adding the antibacterial and anti-mite finishing agent into warm water at 70 ℃, adjusting the pH value to 4.6 to obtain an antibacterial and anti-mite finishing liquid with the concentration of 123g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking and rolling the anti-static gray fabric in the antibacterial and anti-mite finishing liquid for two times, wherein the rolling residue rate of the soaking and rolling for two times is 80%, drying the anti-static gray fabric at 113 ℃, and baking the anti-static gray fabric at 142 ℃ to obtain the anti-static fabric. The antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 18 parts of laurylamine polyoxyethylene ether, 9 parts of chitosan, 7 parts of polyvinylpyrrolidone, 5 parts of EDTA and 10 parts of polyamide resin.
Comparative example 1
This comparative example is different from example 1 in that a grey fabric is woven using a polyester cotton yarn as a warp and a weft in step S1.
Comparative example 2
This comparative example differs from example 1 in that step S4 was carried out using a commercially available type HS-1 finish.
Comparative example 3
The comparative example is different from example 1 in that nano silver is used as the antibacterial and acaricidal finishing agent of step S5.
Comparative example 4
This comparative example differs from example 1 in that steps S4 and S5 are finished by one-dip-one-roll finishing.
The antistatic fabrics produced in examples 1-4 and comparative examples 1-4 were tested for antistatic property (GB/T12014-2009), antibacterial property, moisture absorption and permeability, according to the industry standard, and the specific test results are shown in Table 1.
TABLE 1 antistatic Fabric Performance test
As can be seen from the above table, the point-to-point resistance of the antistatic fabric prepared in the example is greater than that of the comparative example, which indicates that the antistatic property is excellent; examples for Staphylococcus aureus, DadaThe antibacterial rate of the enterobacteria and the candida albicans is higher than that of the comparative example, which shows that the antibacterial performance is excellent; the water absorption and moisture permeability of the examples are higher than those of comparative examples 2 to 4, which shows that the moisture absorption and moisture permeability are good. Comparative example 1 a grey fabric woven with polyester cotton yarn as warp and weft has good moisture absorption and through-drying properties, but no conductive fiber is added, so that the resistance is reduced and the antistatic properties are greatly reduced. Comparative example 2 no antistatic performance of the present invention could be achieved using a commercially available antistatic finish. The point-to-point resistance of the antistatic fabric reaches 2.8 multiplied by 1010Omega, the antibacterial rate of staphylococcus aureus reaches 89.7%, the antibacterial rate of escherichia coli reaches 86.8%, the antibacterial rate of candida albicans reaches 73.6%, the water absorption rate reaches 106%, and the moisture permeability reaches 8215g/m2·24h。
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (2)
1. The production process of the anti-static fabric is characterized by comprising the following steps of:
s1, twisting the conductive yarn and polyester cotton yarn to obtain conductive yarn, taking the polyester cotton yarn as warp yarn and weft yarn, and weaving the conductive yarn at intervals in the weaving process to obtain antistatic grey cloth;
s2, singeing and shaping;
s3, dissolving the dye in water, stirring uniformly to obtain dye liquor with the concentration of 20-80g/L, adjusting the pH value of the solution to 5.5-6.5, and dyeing the anti-static grey cloth to obtain dyed grey cloth;
s4, adding the antistatic finishing agent into warm water at the temperature of 55-65 ℃, adjusting the pH value to 4.0-4.5 to obtain antistatic finishing liquid with the concentration of 6-10g/L, putting the dyed grey cloth into the antistatic finishing liquid, soaking and rolling for two times, drying at the temperature of 100-105 ℃, and baking at the temperature of 130-140 ℃ to obtain antistatic grey cloth;
s5, adding the antibacterial and anti-mite finishing agent into warm water at 60-70 ℃, adjusting the pH value to 4-5 to obtain antibacterial and anti-mite finishing liquid with the concentration of 120-plus-one 130g/L, putting the anti-static gray fabric into the antibacterial and anti-mite finishing liquid, soaking for two times and rolling for two times, drying at 105-plus-one 115 ℃, and baking at 135-plus-one 145 ℃ to obtain the anti-static fabric;
the preparation method of the antistatic finishing agent comprises the following steps: dissolving 8-10 parts by weight of hyaluronic acid in 300 parts by weight of 200-deionized water, then adding 3-6 parts by weight of tween-80 and 1-3 parts by weight of polyvinyl alcohol, and uniformly stirring to obtain hyaluronic acid emulsion; heating the hyaluronic acid emulsion to 50-60 ℃, keeping the temperature and stirring for 20-30min, adding 6-10 parts of glutaraldehyde, standing and curing for 30-40min, adjusting the pH value to 6.5-7.0, centrifuging, filtering and drying to obtain the antistatic finishing agent;
the rolling allowance rate of the two-dipping and two-rolling in the step S4 is 85-90%, and the rolling allowance rate of the two-dipping and two-rolling in the step S5 is 75-85%;
the antibacterial and anti-mite finishing agent is prepared from the following raw materials in parts by weight: 10-20 parts of laurylamine polyoxyethylene ether, 5-10 parts of chitosan, 4-8 parts of polyvinylpyrrolidone, 3-6 parts of EDTA (ethylene diamine tetraacetic acid) and 5-10 parts of polyamide resin;
the speed of the singeing step S2 is 100-1050 ℃ and the flame temperature is 100-120 m/min; the setting temperature is 150-160 ℃;
the distance between the upward conductive yarns of the antistatic grey cloth is 0.5-0.8cm, the distance between the weft conductive yarns is 0.8-1.5cm, the warp density of the antistatic grey cloth is 100-120 pieces/10 cm, and the weft density is 80-120 pieces/10 cm.
2. The production process of the antistatic fabric as claimed in claim 1, wherein the conductive yarn is one of nylon-based conductive fiber filament, polyester-based conductive fiber filament or black carbon fiber conductive filament, and the twist of the conductive yarn obtained by twisting is 30-50 twists/10 cm.
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| CN110983565A (en) * | 2019-12-18 | 2020-04-10 | 广东捷信科技服务有限公司 | Antistatic textile fabric |
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| CN112831888A (en) * | 2020-12-31 | 2021-05-25 | 南通德来利纺织有限公司 | Antibacterial grey cloth and production process thereof |
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| CN115198424A (en) * | 2022-08-15 | 2022-10-18 | 海宁泰尔欣新材料有限公司 | Production process of nylon-textured conductive yarn fabric |
| CN115928437A (en) * | 2022-10-20 | 2023-04-07 | 铁血君客（北京）电子商务有限公司 | Fabric with characteristics of lasting sun protection, high moisture permeability and static electricity resistance and preparation method thereof |
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Effective date of registration: 20220428 Address after: 071000 No.1 Aosen South Street, Rongcheng County, Baoding City, Hebei Province Patentee after: BAODING AOSEN GARMENT Co.,Ltd. Address before: 236500 no.1169, East Shunhe Road, xuzhai community, Dongcheng, Jieshou City, Fuyang City, Anhui Province Patentee before: Anhui Yimin New Materials Technology Co.,Ltd. |