CN110395483B - Ultra-long wall steel bar conveying device and manufacturing method thereof - Google Patents
Ultra-long wall steel bar conveying device and manufacturing method thereof Download PDFInfo
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- CN110395483B CN110395483B CN201910648065.XA CN201910648065A CN110395483B CN 110395483 B CN110395483 B CN 110395483B CN 201910648065 A CN201910648065 A CN 201910648065A CN 110395483 B CN110395483 B CN 110395483B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D61/00—External frames or supports adapted to be assembled around, or applied to, articles
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Abstract
The invention discloses an overlong wall steel bar conveying device and a manufacturing method thereof, and relates to the technical field of pipe gallery engineering. The overlong wall reinforcing steel bar conveying device comprises supporting frames, the number of the supporting frames is four, every two supporting frames are a group, a supporting roller is arranged between every two supporting frames, a limiting mechanism is arranged between every two supporting rollers, a to-be-conveyed reinforcing steel bar is arranged on the limiting mechanism in a penetrating mode, each supporting frame comprises an upper frame and a lower frame, and the upper frame and the lower frame are fixedly connected through a connecting rod. According to the ultra-long wall steel bar conveying device and the manufacturing method thereof, through improvement of the support frame, the carrier roller, the limiting mechanism and the manufacturing method, the steel bars to be conveyed are conveyed in a combined and interpenetrated mode, binding operation on the steel bars to be conveyed is not needed, conveying operation can be completed completely by means of machinery, excessive manpower participation is not needed, construction cost is greatly reduced, meanwhile work efficiency is improved, and convenience is brought to users.
Description
Technical Field
The invention relates to the technical field of pipe gallery engineering, in particular to an overlong wall reinforcing steel bar conveying device and a manufacturing method thereof.
Background
With the development of urban construction and the acceleration of the pace of life and production of people, the construction is more and more pursuing lower cost and higher efficiency, and the steel bars refer to steel materials for reinforced concrete and prestressed reinforced concrete, and the cross sections of the steel bars are round and sometimes square with round corners. Comprises plain round steel bars, ribbed steel bars and twisted steel bars.
In prior art, the mode of manual work or mechanical transport carries the operation behind the adoption ligature reinforcing bar, and machinery is difficult to carry out the ligature reinforcing bar operation, consequently needs the participation of a large amount of manpowers for construction cost increases substantially, has reduced work efficiency simultaneously, and the use of giving the user brings inconveniently.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a steel bar conveying device for an ultra-long wall and a manufacturing method thereof, and solves the problems that in the prior art, the conveying operation is carried out in a manual or mechanical conveying mode after steel bars are bound, and the steel bar binding operation is difficult to carry out mechanically, so that a large amount of manpower is required.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an overlength wall reinforcing bar conveyor, includes the support frame, the quantity of support frame is four, and per two support frames are a set of, are provided with the bearing roller between two support frames of every group, and are provided with stop gear between two bearing rollers, the last running through of stop gear is provided with the reinforcing bar of treating fortune.
The support frame includes frame and underframe, go up through connecting rod fixed connection between frame and the underframe, and the bottom of connecting rod is provided with the universal wheel, it is provided with upper crossed rod on the frame to go up, the quantity of upper crossed rod is two, and two upper crossed rod intercrossing sets up, be provided with down the crossbar on the underframe, and run through between two upper crossed rods and be provided with the bracing piece, the top welding of bracing piece has the gag lever post, the quantity of lower crossed rod is two, and two lower crossed rod intercrossing sets up, the bottom welding of bracing piece is in the junction of two lower crossed rods.
The carrier roller comprises a carrier bar, and a rubber sleeve is sleeved on the surface of the carrier bar.
The limiting mechanism comprises an upper limiting plate and a lower limiting plate, the upper limiting plate is arranged on the rubber sleeve, the steel bar to be transported penetrates through the upper limiting plate, and the upper limiting plate is fixedly connected with the lower limiting plate through a transition rod.
The manufacturing method of the overlong wall steel bar conveying device comprises the following steps:
s1, manufacturing an upper frame and a lower frame;
s2, welding upper cross rods on the upper frame, welding lower cross rods on the lower frame, and drilling holes at the intersection of the two upper cross rods;
s3, cutting out a steel pipe with a corresponding length as a support rod as required, welding a limiting rod at the top end of the support rod, penetrating the limiting rod through the hole drilled in the step S2, welding the bottom end of the limiting rod at the intersection of the lower cross rod, and welding the support rod relative to the upper cross rod;
s4, using a steel bar with the same length as the support rod as a connecting rod, fixing the connecting rod with the upper frame and the lower frame in a welding mode, arranging universal wheels at the bottom end of the connecting rod, manufacturing the support frame, and manufacturing four support frames for later use by the method;
s5, cutting the steel bars to manufacture the support rods, wherein the length of each support rod is three times that of the lower cross rod, and rubber sleeves are sleeved in the middle of the surfaces of the support rods to finish the manufacture of the support rollers;
s6, intercepting the steel plate as an upper limiting plate, wherein the length of the upper limiting plate is determined according to the number of reinforcing steel bars transported at a time, and the specific calculation mode is as follows: the length of the supporting rod is (the number of reinforcing steel bars transported in a single time is 3+20) cm;
s7, drilling holes in the upper limiting plate, wherein the hole spacing is 3cm, drilling holes from the middle to two sides, and the diameter of each drilled hole is +0.1cm of the section diameter of the steel bar to be transported;
s8, cutting the steel plate to serve as a lower limiting plate, wherein the length of the lower limiting plate is-20 cm that of the upper limiting plate;
s9, cutting out a steel bar to serve as a transition rod, wherein the length of the transition rod is one third of that of the support rod, and welding two ends of the transition rod with a lower limiting plate and an upper limiting plate respectively to manufacture a limiting mechanism;
s10, dividing the four support frames into two groups, wherein every two support frames are a group, a carrier roller is arranged between the two support frames of each group, an upper limiting plate is arranged on the rubber sleeve, the steel bars to be transported are arranged on the upper limiting plate in an inserting mode, the bottom end of the steel bars to be transported is in contact with the lower limiting plate, and the steel bars to be transported are transported through the universal wheels.
Preferably, in step S1, short steel bars with a specification of Φ 16 are used for the upper frame and the lower frame.
Preferably, in step S3, the corresponding length of the support bar cut out depends on the length of the steel bar to be transported, and there may be an error of ± 5cm for one third of the length of the steel bar to be transported.
Preferably, in step S3, it is necessary to ensure that the plane of the upper frame and the plane of the lower frame are parallel to each other, and the distance between the two planes is one fourth of the length of the support rod, and there may be an error of ± 5 cm.
(III) advantageous effects
The invention provides a super-long wall steel bar conveying device and a manufacturing method thereof. The method has the following beneficial effects: according to the ultra-long wall steel bar conveying device and the manufacturing method thereof, through improvement of the support frame, the carrier roller, the limiting mechanism and the manufacturing method, the steel bars to be conveyed are conveyed in a combined and interpenetrated mode, binding operation on the steel bars to be conveyed is not needed, conveying operation can be completed completely by means of machinery, excessive manpower participation is not needed, construction cost is greatly reduced, meanwhile work efficiency is improved, and convenience is brought to users.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the stand according to the present invention;
fig. 3 is a schematic structural view of the idler of the present invention;
fig. 4 is a schematic structural view of the limiting mechanism of the present invention.
In the figure: 1. a support frame; 11. a limiting rod; 12. a support bar; 13. a connecting rod; 14. a lower crossbar; 15. an upper frame; 16. an upper cross rod; 17. a lower frame; 18. a universal wheel; 2. a carrier roller; 21. a rubber sleeve; 22. a support rod; 3. a limiting mechanism; 31. a lower limiting plate; 32. an upper limiting plate; 33. a transition rod; 4. and (5) transporting the steel bars.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides an overlength wall reinforcing bar conveyor, includes support frame 1, and the quantity of support frame 1 is four, and per two support frames 1 are a set of, are provided with bearing roller 2 between two support frames 1 of every group, and are provided with stop gear 3 between two bearing rollers 2, run through on the stop gear 3 to be provided with and wait to transport reinforcing bar 4.
The support frame 1 comprises an upper frame 15 and a lower frame 17, the upper frame 15 and the lower frame 17 are fixedly connected through a connecting rod 13, universal wheels 18 are arranged at the bottom end of the connecting rod 13, upper crossed rods 16 are arranged on the upper frame 15, the number of the upper crossed rods 16 is two, the two upper crossed rods 16 are arranged in a cross mode, lower crossed rods 14 are arranged on the lower frame 17, a support rod 12 penetrates through the two upper crossed rods 16, a limiting rod 11 is welded at the top end of the support rod 12, the number of the lower crossed rods 14 is two, the two lower crossed rods 14 are arranged in a cross mode, and the bottom end of the support rod 12 is welded at the cross position of the two lower crossed rods 14.
The carrier roller 2 comprises a carrier rod 22, and a rubber sleeve 21 is sleeved on the surface of the carrier rod 22.
The manufacturing method of the overlong wall steel bar conveying device comprises the following steps:
s1, manufacturing an upper frame 15 and a lower frame 17 (the upper frame 15 and the lower frame 17 both adopt short steel bars with the specification of phi 16);
s2, welding upper cross rods 16 on the upper frame 15, welding lower cross rods 14 on the lower frame 17, and drilling holes at the intersection of the two upper cross rods 16;
s3, cutting a steel pipe with a corresponding length as a support rod 12 as required, welding a limiting rod 11 at the top end of the support rod 12, penetrating the steel pipe through the hole drilled in the step S2, welding the bottom end of the steel pipe at the intersection of the lower cross rod 14, and welding the support rod 12 relative to the upper cross rod 16 (the corresponding length of the support rod 12 is determined according to the length of the steel bar to be transported, the error of +/-5 cm can exist for one third of the length of the transported steel bar, the plane of the upper frame 15 and the plane of the lower frame 17 need to be ensured to be parallel to each other during welding, the distance between the two planes is one fourth of the length of the support rod 12, and the error of +/-5 cm can exist);
s4, using a steel bar with the same length as the support rod 12 as the connecting rod 13, fixing the connecting rod 13 with the upper frame 15 and the lower frame 17 in a welding mode, arranging a universal wheel 18 at the bottom end of the connecting rod 13, manufacturing the support frame 1, and manufacturing four support frames 1 for standby in the method;
s5, cutting the steel bars to manufacture the support rod 22, wherein the length of the support rod 22 is three times that of the lower cross rod 14, and meanwhile, the rubber sleeve 21 is sleeved in the middle of the surface of the support rod 22, so that the manufacture of the carrier roller 2 is completed;
s6, intercepting the steel plate as an upper limiting plate 32, wherein the length of the upper limiting plate 32 is determined according to the number of reinforcing steel bars transported at a time, and the specific calculation mode is as follows: the length of the supporting rod 22 is (the number of reinforcing steel bars transported in a single time is 3+20) cm;
s7, drilling holes in the upper limit plate 32, wherein the hole spacing is 3cm, and drilling holes from the middle to two sides, wherein the diameter of each drilled hole is +0.1cm of the cross section diameter of the steel bar to be transported;
s8, intercepting the steel plate as a lower limiting plate 31, wherein the length of the lower limiting plate 31 is-20 cm of the length of the upper limiting plate 32;
s9, cutting steel bars to serve as a transition rod 33, enabling the length of the transition rod 33 to be one third of that of the support rod 12, and welding two ends of the transition rod 33 with the lower limiting plate 31 and the upper limiting plate 32 respectively to manufacture the limiting mechanism 3;
s10, dividing the four support frames 1 into two groups, wherein every two support frames 1 are a group, a carrier roller 2 is arranged between the two support frames 1 of each group, an upper limiting plate 32 is arranged on the rubber sleeve 21, the steel bar 4 to be transported is arranged on the upper limiting plate 32 in an inserting mode, the bottom end of the steel bar 4 to be transported is in contact with a lower limiting plate 31, and the steel bar 4 to be transported is transported through the universal wheels 18.
In conclusion, the ultra-long wall steel bar conveying device and the manufacturing method thereof have the advantages that the supporting frame 1, the carrier roller 2, the limiting mechanism 3 and the manufacturing method are improved, the steel bars to be conveyed are conveyed in a combined and inserting mode, binding operation on the steel bars to be conveyed is not needed, conveying operation can be completed completely by means of machinery, excessive manpower participation is not needed, construction cost is greatly reduced, meanwhile, working efficiency is improved, and convenience is brought to users.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an overlength wall reinforcing bar conveyor which characterized in that: the conveying device comprises four supporting frames (1), wherein each two supporting frames (1) are in a group, a carrier roller (2) is arranged between the two supporting frames (1) in each group, a limiting mechanism (3) is arranged between the two carrier rollers (2), and a steel bar (4) to be conveyed penetrates through the limiting mechanism (3);
the supporting frame (1) comprises an upper frame (15) and a lower frame (17), the upper frame (15) and the lower frame (17) are fixedly connected through a connecting rod (13), a universal wheel (18) is arranged at the bottom end of the connecting rod (13), upper cross rods (16) are arranged on the upper frame (15), the number of the upper cross rods (16) is two, the two upper cross rods (16) are arranged in a mutually crossed mode, lower cross rods (14) are arranged on the lower frame (17), a supporting rod (12) penetrates through the two lower cross rods (14), limiting rods (11) are welded at the top ends of the supporting rods (12), the number of the lower cross rods (14) is two, the two lower cross rods (14) are arranged in a mutually crossed mode, and the bottom ends of the supporting rods (12) are welded at the crossed positions of the two lower cross rods (14);
the carrier roller (2) comprises a carrier bar (22), and a rubber sleeve (21) is sleeved on the surface of the carrier bar (22);
stop gear (3) are including last stop plate (32) and lower stop plate (31), it sets up on rubber sleeve (21) to go up stop plate (32), treat that fortune reinforcing bar (4) run through to set up on last stop plate (32), go up between stop plate (32) and lower stop plate (31) through transition pole (33) fixed connection.
2. A manufacturing method of an overlong wall reinforcing steel bar conveying device is characterized in that: the ultra-long wall rebar conveying device comprising the ultra-long wall rebar conveying device of claim 1 is manufactured by the following steps:
s1, manufacturing an upper frame (15) and a lower frame (17);
s2, welding upper crossed rods (16) on an upper frame (15), welding lower crossed rods (14) on a lower frame (17), and drilling holes at the crossed positions of the two upper crossed rods (16);
s3, cutting a steel pipe with a corresponding length as a support rod (12) according to the requirement, welding a limiting rod (11) at the top end of the support rod (12), penetrating the limiting rod through the hole drilled in the step S2, welding the bottom end of the limiting rod at the intersection of the lower cross rod (14), and welding the support rod (12) relative to the upper cross rod (16);
s4, using a steel bar with the same length as the support rod (12) as the connecting rod (13), fixing the connecting rod (13) with the upper frame (15) and the lower frame (17) in a welding mode, arranging a universal wheel (18) at the bottom end of the connecting rod (13), manufacturing the support frame (1), and manufacturing four support frames (1) for standby by the method;
s5, cutting the steel bars to manufacture the support rods (22), wherein the length of the support rods (22) is three times that of the lower cross rods (14), and rubber sleeves (21) are sleeved in the middle of the surfaces of the support rods (22) to complete the manufacture of the carrier roller (2);
s6, intercepting the steel plate to serve as an upper limiting plate (32), wherein the length of the upper limiting plate (32) is determined according to the number of reinforcing steel bars transported at a time, and the specific calculation mode is as follows: the length of the upper limiting plate (32) (the number of reinforcing steel bars in single transportation is 3+20) cm;
s7, drilling holes in the upper limit plate (32), wherein the hole spacing is 3cm, and drilling holes from the middle to two sides, wherein the diameter of each drilled hole is +0.1cm of the cross section diameter of the steel bar to be transported;
s8, intercepting the steel plate as a lower limiting plate (31), wherein the length of the lower limiting plate (31) is-20 cm of the length of the upper limiting plate (32);
s9, cutting steel bars to serve as transition rods (33), enabling the length of the transition rods (33) to be one third of that of the support rods (12), and welding two ends of the transition rods (33) with a lower limiting plate (31) and an upper limiting plate (32) respectively to manufacture limiting mechanisms (3);
s10, divide into two sets ofly with four support frames (1), per two support frames (1) are a set of, set up bearing roller (2) between two support frames (1) of every group to set up spacing board (32) on rubber sleeve (21) on, will treat that fortune reinforcing bar (4) alternate and set up in spacing board (32) and make its bottom and spacing board (31) contact down, carry out the transportation operation of waiting to fortune reinforcing bar (4) through universal wheel (18).
3. A method of manufacturing an overlength wall reinforcing bar feeding apparatus as claimed in claim 2, wherein: in step S1, short steel bars with a specification of Φ 16 are used for both the upper frame (15) and the lower frame (17).
4. A method of manufacturing an overlength wall reinforcing bar feeding apparatus as claimed in claim 2, wherein: in step S3, the corresponding length of the support rod (12) is determined according to the length of the steel bar to be transported, and there may be an error of ± 5cm for one third of the length of the steel bar to be transported.
5. A method of manufacturing an overlength wall reinforcing bar feeding apparatus as claimed in claim 2, wherein: in step S3, it is necessary to ensure that the plane of the upper frame (15) and the plane of the lower frame (17) are parallel to each other and the distance between the two planes is one fourth of the length of the support rod (12), and there may be an error of ± 5 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910648065.XA CN110395483B (en) | 2019-07-18 | 2019-07-18 | Ultra-long wall steel bar conveying device and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910648065.XA CN110395483B (en) | 2019-07-18 | 2019-07-18 | Ultra-long wall steel bar conveying device and manufacturing method thereof |
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| CN110395483A CN110395483A (en) | 2019-11-01 |
| CN110395483B true CN110395483B (en) | 2020-11-24 |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2916084B2 (en) * | 1994-09-12 | 1999-07-05 | 岐阜プラスチック工業株式会社 | Pallets for transporting tubular bodies |
| CN201095491Y (en) * | 2007-10-16 | 2008-08-06 | 陈永德 | Shaft-like transfer box |
| CN202011539U (en) * | 2011-04-20 | 2011-10-19 | 中国五冶集团有限公司 | Material receiving frame used for steel bar blanking procedure |
| CN203921591U (en) * | 2014-07-12 | 2014-11-05 | 招金矿业股份有限公司大尹格庄金矿 | A kind of pipe-seam type anchor rod storage rack |
| CN204297336U (en) * | 2014-11-24 | 2015-04-29 | 湖北精工工业建筑系统有限公司 | Sheet material produced on-site installs transmitting device |
| CN204917022U (en) * | 2015-08-26 | 2015-12-30 | 衡阳华瑞电气有限公司 | Copper pipe transport frame |
| CN106638463B (en) * | 2017-01-24 | 2019-01-11 | 中交第二航务工程局有限公司 | A kind of construction method of crossbeam reinforcing bar binding support frame |
| CN207759312U (en) * | 2017-12-04 | 2018-08-24 | 平高集团有限公司 | A kind of flywheel spindle's transfer device |
| CN208149970U (en) * | 2018-04-27 | 2018-11-27 | 成都富通光通信技术有限公司 | A kind of storage rack of rod-shaped products |
| CN208217419U (en) * | 2018-05-03 | 2018-12-11 | 李敏 | E-business logistics are packed for vertical support device |
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