CN110388963A - A kind of motor shaft detection device - Google Patents
A kind of motor shaft detection device Download PDFInfo
- Publication number
- CN110388963A CN110388963A CN201910720405.5A CN201910720405A CN110388963A CN 110388963 A CN110388963 A CN 110388963A CN 201910720405 A CN201910720405 A CN 201910720405A CN 110388963 A CN110388963 A CN 110388963A
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- Prior art keywords
- detection
- motor shaft
- workpiece
- concentricity
- data
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention discloses a kind of motor shaft detection devices, including ultrasonic metal inspection, concentricity detection, workpiece size detection, workpiece quality detection, acquisition control circuit, liquid crystal display circuit, telecommunication circuit and driving circuit.The ultrasonic metal inspection avoids substandard product from coming into the market for detecting internal soundness, including slight crack, stomata of motor shaft casting etc.；The concentricity detects the concentricity for detecting motor shaft, it is ensured that error is in critical field；The workpiece size detection includes the outer dimension, including axial length, axis radius etc. of motor shaft；The workpiece weight detecting is used to detect the weight of motor shaft；Acquisition control circuit realizes the reading data of the circuits such as ultrasonic metal inspection, concentricity detection, workpiece size detection, workpiece weight detecting by way of communication, with excessively to the processing of data, judge the quality of motor shaft, and test data and test result are shown by liquid crystal display circuit, while data are uploaded to host computer interface.A kind of motor shaft detection device of the present invention has many advantages, such as that structure is simple, easy to use, data are accurate, greatly reduces the complexity of test, improves the detection efficiency of production.
Description
Technical field
The present invention relates to motor shaft fields of measurement, the production of specifically a kind of motor shaft detection device, in particular to enterprise is used
The measurement and detection of the shaft of motor, generator.
Background technique
Motor is converted into the device of mechanical energy as a kind of electric energy, is widely used in each field of production and life.
The quality of element one of of the motor shaft as motor, quality has direct influence to the service life of motor.
Currently, production firm's factory testing of motor shaft is influenced by worker's working efficiency, it is difficult to realize the complete detection of each bearing.
With the development of detection technique and information technology, intelligent detection equipment is increasingly becoming the master of enterprise product factory testing
Want equipment.The application of intelligent detection equipment substantially increases the detection efficiency of enterprise product, realizes comprehensive inspection of enterprise product
It surveys, reduces the defect rate of product, improve the quality of product.Therefore, a kind of structure is simple, data are accurate, easy to use, work
Making high-efficient motor shaft detection device is worth further research.
Summary of the invention
The object of the present invention is to provide a kind of motor shaft detection devices, by measurement data each in detection process
Acquisition, analysis and judgement realize the outgoing detection of motor shaft, improve the working efficiency of detection, improve the matter of product
Amount.
The purpose of the present invention is achieved by the following technical programs:
A kind of motor shaft detection device includes ultrasonic metal inspection, concentricity detection, workpiece size detection, the inspection of workpiece weight
Survey, acquisition control circuit, liquid crystal display circuit, telecommunication circuit and driving circuit.
For detecting motor shaft processing crackle, internal porosity etc., concentricity is detected for motor for ultrasonic metal inspection
The concentricity of axis is tested, and workpiece size detection is detected for the outer dimension to motor shaft, and workpiece weight detecting is for real
The measurement of existing workpiece weight.Acquisition control circuit is realized by way of data communication to ultrasonic metal inspection, concentricity inspection
The test data of the modules such as survey, workpiece size detection, workpiece weight detecting is read, and acquisition control circuit carries out the data of acquisition
Analysis and processing judge the quality of current measurement workpiece and show measurement data and judging result by liquid crystal display circuit
Show.Acquisition control circuit realizes the data interaction between host computer by telecommunication circuit, while passing through the control to driving circuit
System, realizes the orderly progress of each testing process.
The ultrasonic metal inspection, concentricity detection, workpiece size detection and workpiece weight detecting use vertical structure
Or horizontal structure arrangement, the detection of each testing process is realized by drive control circuit, is detected by the way of gradually recycling
It carries out.
The concentricity detection is realized by the way of light projection.In concentricity detection circuit upper end center position hookup wire
Type light source, motor shaft are fixed on middle position, and light-receiving panel is installed in lower section.90 degree of space angles of every rotation measure one group
Data, each motor shaft measure four times.The data that concentricity detection is measured according to four times judge the concentricity measurement of motor shaft
As a result.
The measurement of workpiece size is realized in the workpiece size detection by the way of laser scanning imaging, and workpiece weight is adopted
It is realized and is weighed with Precision Electronics Balance, the data for measuring acquisition are stored in specified register.
The liquid crystal display circuit is for realizing test data, the display of measurement result and setting for test compensating parameter
It is fixed.
The telecommunication circuit realizes that the information of motor shaft detection device and host computer is handed over using wired or wireless communication mode
Mutually.
The operation of the ancillary equipments such as the driving circuit control transmission line motor, servo motor, apparatus for fastening.
Compared with prior art, the beneficial effects of the present invention are: motor shaft structure of the detecting device is simple, data testing accuracy
It is high, testing efficiency is high, easy to use etc., effectively shorten the testing time, improve the ex factory pass rate of product.
Detailed description of the invention
Fig. 1 is structural block diagram of the invention；
Fig. 2 is the installation diagram (one) of the embodiment of the present invention.
Fig. 3 is the installation diagram (two) of the embodiment of the present invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific embodiments:
A kind of motor shaft detection device includes that ultrasonic metal inspection 1, concentricity detection 2, workpiece size detect 3, workpiece weight
Detection 4, acquisition control circuit 5, liquid crystal display circuit 6, telecommunication circuit 7 and driving circuit 8.
Ultrasonic metal inspection 1 is for detecting motor shaft processing crackle, internal porosity etc., and concentricity detection 2 is for electricity
The concentricity of arbor is tested, and for detecting to the outer dimension of motor shaft, workpiece weight detecting 4 is used for workpiece size detection 3
In the measurement for realizing workpiece weight.Acquisition control circuit 5 is realized to ultrasonic metal inspection 1, together by way of data communication
The test data of the modules such as heart degree detection 2, workpiece size detection 3, workpiece weight detecting 4 is read, 5 pairs of acquisition control circuit acquisitions
Data analyzed and handled, judge that measurement data and judging result are simultaneously passed through liquid crystal display by the quality of current measurement workpiece
Circuit 6 is shown.Acquisition control circuit 5 realizes the data interaction between host computer by telecommunication circuit 7, at the same by pair
The orderly progress of each testing process is realized in the control of driving circuit 8.
Ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 and workpiece weight detecting 4 use vertical structure
Or horizontal structure arrangement, the detection of each testing process is realized by drive control circuit 5, is detected by the way of gradually recycling
It carries out.
Concentricity detection 2 is realized by the way of light projection.2 circuit upper end center positions are detected in concentricity, and line style is installed
Light source, motor shaft are fixed on middle position, and light-receiving panel is installed in lower section.90 degree of space angles of every rotation measure one group of number
According to each motor shaft measures four times.The data that concentricity detection 2 is measured according to four times judge the concentricity measurement of motor shaft
As a result.
The measurement of workpiece size is realized in workpiece size detection 3 by the way of laser scanning imaging, and workpiece weight is using essence
Close electronic scale realizes weighing, and the data for measuring acquisition are stored in specified register.
Liquid crystal display circuit 6 is for realizing test data, the display of measurement result and the setting of test compensating parameter.
Telecommunication circuit 7 realizes the information exchange of motor shaft detection device and host computer using wired or wireless communication mode.
Driving circuit 8 controls the operation of the ancillary equipments such as transmission line motor, servo motor, apparatus for fastening.
Embodiment 1
The installation diagram of the embodiment of the present invention is as shown in Fig. 2, workpiece weight detecting 4, workpiece size detection 3, concentricity are examined
Survey 2, horizontal pendulum is put into motor shaft detection device in sequence for ultrasonic metal inspection 1, and acquisition control circuit passes through communication electricity
Cable is connected with ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 with workpiece weight detecting 4 respectively.Motor shaft
The interface circuit of the side installation liquid crystal display circuit 6 of detection device, telecommunication circuit 7 and driving circuit 8 is mounted on motor repacking
Survey the fixation position of device.Between ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 and workpiece weight detecting 4
Using belt transport.
Before the operation of motor shaft detection device, two dimensional code, fixation ID of the two dimensional code as motor shaft are sticked for motor shaft in advance.
Ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 and workpiece weight detecting 4 all have two dimensional code read functions,
Data store when storing together with two-dimensional code data together.
In operational process, batch reads ultrasonic metal inspection 1, same to acquisition control circuit 5 at set time intervals
Measurement data in heart degree detection 2, workpiece size detection 3 and workpiece weight detecting 4 carries out classification processing to data, and comparison is same
Each equipment test data of one ID.Acquisition control circuit 5 will be analyzed result, test data and be shown by liquid crystal display circuit 6
Show, while data being uploaded in host computer interface and database by telecommunication circuit 7.
After the completion of acquisition control circuit 5 detects that current each detection unit has detected, belt is controlled by driving circuit 8
Operation, carries out the detection of next link.It has measured qualified workpiece and has been transported to belt transport wheel, be delivered to product qualification area,
Otherwise, product is sent to waste product area.
Embodiment 2
The installation diagram of the embodiment of the present invention is as shown in figure 3, workpiece weight detecting 4, workpiece size detection 3, concentricity are examined
Survey 2, for vertical display into motor shaft detection device, acquisition control circuit passes through channel radio in sequence for ultrasonic metal inspection 1
Letter module is connected with ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 with workpiece weight detecting 4 respectively.Electricity
The interface circuit of the side installation liquid crystal display circuit 6 of arbor detection device, telecommunication circuit 7 and driving circuit 8 is mounted on motor
The fixation position of shaft detection device.Ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 and workpiece weight detecting 4
Between use belt transport.
Before the operation of motor shaft detection device, two dimensional code, fixation ID of the two dimensional code as motor shaft are sticked for motor shaft in advance.
Ultrasonic metal inspection 1, concentricity detection 2, workpiece size detection 3 and workpiece weight detecting 4 all have two dimensional code read functions,
Data store when storing together with two-dimensional code data together.
In operational process, workpiece for measurement, to the reserved opening position in the top of motor shaft detection device, is opened by belt transport
Installation has the chain transmission mechanism of pallet below oral area position, by chain by motor shaft be transmitted separately to workpiece weight detecting 4,
Workpiece size detection 3, concentricity detect 2, ultrasonic metal inspection 1, complete the test job of corresponding link.
Batch reads ultrasonic metal inspection 1 to acquisition control circuit 5 at set time intervals, concentricity detects 2, work
Measurement data in part size detection 3 and workpiece weight detecting 4 carries out classification processing to data, compares each equipment of same ID
Test data.Acquisition control circuit 5 will analyze result, test data and be shown by liquid crystal display circuit 6, while by data
It is uploaded in host computer interface and database by telecommunication circuit 7.
After the completion of acquisition control circuit 5 detects that current each detection unit has detected, belt is controlled by driving circuit 8
Operation, carries out the detection of next link.It has measured qualified workpiece and has been transported to belt transport wheel, be delivered to product qualification area,
Otherwise, product is sent to waste product area.
The above is only section Examples of the present invention, are not intended to limit the invention, it is all the spirit and principles in the present invention it
Interior, made any modification and same replacement improvement etc. should be included in the column of protection of the invention.
Claims (5)
1. a kind of motor shaft detection device, it is characterised in that: detect (2), workpiece including ultrasonic metal inspection (1), concentricity
Size detection (3), workpiece weight detecting (4), acquisition control circuit (5), liquid crystal display circuit (6), telecommunication circuit (7) and driving
Circuit (8), the ultrasonic metal inspection (1) is for detecting motor shaft processing crackle and internal porosity, the concentricity detection
(2) it is tested for the concentricity to motor shaft, the workpiece size detection (3) is for examining the outer dimension of motor shaft
It surveys, for the workpiece weight detecting (4) for realizing the measurement of workpiece weight, the acquisition control circuit (5) passes through data communication
Mode realize to ultrasonic metal inspection (1), concentricity detection (2), workpiece size detection (3), workpiece weight detecting (4)
Test data is read, and the acquisition control circuit (5) is analyzed and handled to the data of acquisition, judges current measurement workpiece
Measurement data and judging result are simultaneously shown that the acquisition control circuit (5) passes through by liquid crystal display circuit (6) by quality
Telecommunication circuit (7) realizes the data interaction between host computer, while by the control to driving circuit (8), realizing each test
The orderly progress of link.
2. according to a kind of motor shaft detection device described in claim 1, it is characterised in that: the ultrasonic metal inspection (1),
Concentricity is detected (2), workpiece size detection (3) and workpiece weight detecting (4) and is arranged using vertical structure, and drive control electricity is passed through
Realize that the detection of each testing process, detection carry out by the way of gradually recycling in road (5).
3. a kind of motor shaft detection device according to claim 1, it is characterised in that: the concentricity detection (2) uses
The mode of light projection is realized, installs linear light sources in concentricity detection (2) circuit upper end center position, motor shaft is fixed
In middle position, light-receiving panel is installed in lower section, and 90 degree of space angles of every rotation measure one group of data, each motor shaft measurement
Four times, the data that the concentricity detection (2) measures according to four times judge the concentricity measurement result of motor shaft.
4. a kind of motor shaft detection device according to claim 1, it is characterised in that: the workpiece size detects (3)
The measurement of workpiece size is realized by the way of laser scanning imaging, workpiece weight realizes weighing using Precision Electronics Balance.
5. a kind of motor shaft detection device according to claim 1, it is characterised in that: the liquid crystal display circuit (6)
For realizing test data, the display of measurement result and the setting of test compensating parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910720405.5A CN110388963A (en) | 2019-08-06 | 2019-08-06 | A kind of motor shaft detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910720405.5A CN110388963A (en) | 2019-08-06 | 2019-08-06 | A kind of motor shaft detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110388963A true CN110388963A (en) | 2019-10-29 |
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ID=68288456
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| CN201910720405.5A Pending CN110388963A (en) | 2019-08-06 | 2019-08-06 | A kind of motor shaft detection device |
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Citations (9)
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| CN202928989U (en) * | 2012-09-14 | 2013-05-08 | 桂林电器科学研究院 | Ultrasonic detecting system of annular welding line of sheet-shaped workpiece |
| CN104964665A (en) * | 2015-07-07 | 2015-10-07 | 成都亨通兆业精密机械有限公司 | Needle gauge processing precision detection apparatus |
| CN107262384A (en) * | 2017-07-14 | 2017-10-20 | 浙江兴昌轴承有限公司 | A kind of steel ball detects screening plant |
| CN207797996U (en) * | 2017-12-22 | 2018-08-31 | 珠海市瑞信精密科技有限公司 | A kind of axis class concentricity meter |
| CN108680118A (en) * | 2018-07-20 | 2018-10-19 | 郇梓堉 | Round piece automatic detection device |
| CN109382329A (en) * | 2017-08-07 | 2019-02-26 | 昆山昶乐模塑科技有限公司 | A kind of square plate size and weight detection device and its application method |
| CN109647735A (en) * | 2018-11-18 | 2019-04-19 | 缙云县广诚商贸有限公司 | The automatic detection of bar identifies differentiation arranging apparatus in a kind of production of automobile stabilizer bar |
| CN209131575U (en) * | 2019-01-08 | 2019-07-19 | 石家庄执阳机械制造有限公司 | A kind of electric machine stand concentricity measuring device |
| CN209139205U (en) * | 2018-10-22 | 2019-07-23 | 佛山市顺德区铭昆电子科技有限公司 | Detection device is used in a kind of production of wiring board |
-
2019
- 2019-08-06 CN CN201910720405.5A patent/CN110388963A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202928989U (en) * | 2012-09-14 | 2013-05-08 | 桂林电器科学研究院 | Ultrasonic detecting system of annular welding line of sheet-shaped workpiece |
| CN104964665A (en) * | 2015-07-07 | 2015-10-07 | 成都亨通兆业精密机械有限公司 | Needle gauge processing precision detection apparatus |
| CN107262384A (en) * | 2017-07-14 | 2017-10-20 | 浙江兴昌轴承有限公司 | A kind of steel ball detects screening plant |
| CN109382329A (en) * | 2017-08-07 | 2019-02-26 | 昆山昶乐模塑科技有限公司 | A kind of square plate size and weight detection device and its application method |
| CN207797996U (en) * | 2017-12-22 | 2018-08-31 | 珠海市瑞信精密科技有限公司 | A kind of axis class concentricity meter |
| CN108680118A (en) * | 2018-07-20 | 2018-10-19 | 郇梓堉 | Round piece automatic detection device |
| CN209139205U (en) * | 2018-10-22 | 2019-07-23 | 佛山市顺德区铭昆电子科技有限公司 | Detection device is used in a kind of production of wiring board |
| CN109647735A (en) * | 2018-11-18 | 2019-04-19 | 缙云县广诚商贸有限公司 | The automatic detection of bar identifies differentiation arranging apparatus in a kind of production of automobile stabilizer bar |
| CN209131575U (en) * | 2019-01-08 | 2019-07-19 | 石家庄执阳机械制造有限公司 | A kind of electric machine stand concentricity measuring device |
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Application publication date: 20191029 |
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