CN110387617A - A kind of elasticizer and dyeing with husky mill homogeneous assisted staining function - Google Patents
A kind of elasticizer and dyeing with husky mill homogeneous assisted staining function Download PDFInfo
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- CN110387617A CN110387617A CN201910699802.9A CN201910699802A CN110387617A CN 110387617 A CN110387617 A CN 110387617A CN 201910699802 A CN201910699802 A CN 201910699802A CN 110387617 A CN110387617 A CN 110387617A
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- dyeing
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/20—Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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Abstract
The invention discloses a kind of elasticizer and dyeing with husky mill homogeneous assisted staining function, elasticizer, including original silk rack, precursor cake, pre- net etc. are provided with dyeing, drying, husky mill homogeneous assisted staining device between original silk rack and pre- net.POY precursor on elasticizer is completed dyeing between original silk rack and pre- net by the present invention；Color development and fixation are completed by pre- net, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth), W3 roller；Through oiling roller, grooved drum box, be wound into individual thread dyeing, plus bullet and be wound into single DTY cheese plus play dyeing, realize that synchronizing the dyeing for being formed more widely than 10 part POY cheeses adds bullet DTY technique, without sewage discharge, recruitment is few, substantially increases production efficiency.The technique is equally applicable to cladding and silk, the equipment of network yarn plus bullet, double twisting.
Description
Technical field
The invention belongs to field of textiles, it can be dyed online more particularly, to one kind plus bullet has a husky mill homogeneous auxiliary
Dye the elasticizer and dyeing of function.
Background technique
Generally giving the processing method of fibre crimpn and bulkiness deformation processing.The deformation processing of fiber is main
Utilize the thermoplastic properties of fiber.This is because fiber is solid with thermoplastic edge.On scroll tube, since strand is heated
It under state, is twisted, crimps fiber, this coiled structure of tow is fixed up after cooling.When tow leaves vacation
After twister, although strand is by backtwisting, there is no change for his coiled structure.On the contrary, being formd centainly by backtwisting fiber
Leavening structure.After further heating, internal stress is eliminated the tow of this bulked state, and dimensional stability obtains
It improves, can be obtained by the textured filament of lower shrinkage and high loft in this way, be commonly called as plus elater.With POY (preoriented yarns) or
DT (stretching oneself and yawn silk) through elasticizer deformation processing, have unique bulk performance, dimensional stability is good, can be used for taking fiber
Silk is just named and adds elater.
Traditional elasticizer is that terylene (POY), the untwisted yarns such as polypropylene fibre can be processed into having by one kind by false twist texturing
Bullet.It is one kind can by terylene (POY), the untwisted yarns such as polypropylene fibre, by false twist texturing be processed into be hit by a bullet, low elasticity can
A kind of textile machine of elastic filament.Current textile printing and dyeing environmental issue proposes new requirement to dyeing.Due to asking for history cognition
Topic, tradition be all single step do add bullet, do not synchronize and dye.For terylene, polyamide fibre, polypropylene fibre, polyethylene filament colouring problem, I
Start with from elasticizer, dyeing is directly realized on elasticizer, solves effluent problem, reduces employment recruitment.
Summary of the invention
The technical restriction and technical problem of dyeing can not be synchronously completed to solve traditional elasticizer equipment, the present invention provides one
Kind there is the elasticizer and dyeing of husky mill homogeneous assisted staining function, it being capable of simultaneously dyeing and integrally reduction yarn and channel
Between yarn resistance, meet the needs of being involved in tension, reduce broken yarn probability, present invention process breaches traditional elasticizer device cartridge
The limitation of subnumber amount and the limitation for being unable to simultaneously dyeing.
In order to solve the above technical problems, the invention adopts the following technical scheme:
A kind of elasticizer with husky mill homogeneous assisted staining function, including original silk rack, precursor cake, pre- net, yarn cutter, sieve W1
It draws, pushes away screw rod, twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, middle net, lower hot tank, (network mouth), W3 roller, visits silk
Device, friction roller, grooved drum box, Smoking pipe, trolley, hierarchical verification, is packed and stored oiling roller, and the winding and bobbin cradle are upper and lower
Layer setting, be successively arranged between the winding and bobbin cradle W1 roller to and W2 roller, be arranged between the original silk rack and pre- net
There are dyeing apparatus, drying unit, husky mill homogeneous assisted staining device.
The present invention there is the dyeing of the elasticizer of husky mill homogeneous assisted staining function the following steps are included:
(1) POY precursor is successively unwound；
(2) precursor that the step (1) unwinds out is through sand mill homogeneous assisted staining and drying；Upper and lower hot tank completion develops the color, is solid
Color；
(3) step (2) chromatic thread passes through twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network
Mouth), W3 roller, oiling roller, grooved drum box, be wound into single dyeing yarn, plus bullet and be wound into single DTY cheese dyeing, plus
Technique is played, realizes that synchronizing the dyeing for being formed more widely than 10 part POY cheeses adds bullet at DTY technique；
(4) when needing to change POY precursor, for silk by knotter at continuous sequence, realization, which synchronizes, is formed more widely than 10 parts POY
The dyeing of sub- yarn adds bullet at DTY technique.
Further, step (3) POY, DTY bobbin is flat-headed monofilament bobbin or taper monofilament bobbin.
Further, step (3) POY, DTY bobbin is shaped to slot-cylinder type or the anti-stacked molding of guide hook-type.
Further, when the step (3) is wound into single thread bobbin, bobbin coiling and molding is that group drive or single ingot are driven.
The winding driving motor is stepper motor, servo motor or variable-frequency motor.
Further, the step (2) dyeing can be pad, section dye, spray-painting, foam, in the staining patterns such as digital printing
One or two kinds of combine.
The technique be equally applicable to terylene short fiber spinning machine, polyster fibre spinning machine, reeled yarn hair down machine, rewinder, buncher, on
Wax machine, metal machine, doubling winder spell net machine, air-coating silk machine, network yarn machine, elasticizer, two-for-one twister, metallized thread cutting machine, cylinder
Subrack to bobbin cradle machine, warping machine, tube-making machine on-line synchronous dyeing and equipment.
Beneficial effects of the present invention: the POY precursor on elasticizer is completed dyeing between original silk rack and pre- net by the present invention；
Color development and fixation are completed by pre- net, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth), W3 roller；Through
Oiling roller, grooved drum box, be wound into individual thread dyeing plus bullet and be wound into single DTY cheese plus play dyeing, realize same
The dyeing that step is formed more widely than 10 part POY cheeses, which adds, plays DTY technique, and without sewage discharge, recruitment is few, substantially increases production effect
Rate.The technique is equally applicable to cladding and silk, the equipment of network yarn plus bullet, double twisting.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1；
Fig. 2 is the structural schematic diagram of the embodiment of the present invention 2；
Fig. 3 is the structural schematic diagram of the embodiment of the present invention 3；
Fig. 4 is the structural schematic diagram of the embodiment of the present invention 4；
Wherein, 1, original silk rack；2, precursor cake；3, pre- net；4, yarn cutter；5, W1 roller；6, screw rod is pushed away；7, twist arrester；8, upper heat
Case；9, coldplate；10, scroll tube；11, W2 roller；12, middle net；13, lower hot tank；14, W3 roller；15 yarn probes；16, it oils
Wheel；17, friction roller；18 grooved drum boxes；19, Smoking pipe；20, trolley；0-1, dyeing apparatus；0-2, drying unit；0-3, frosted dress
It sets.
Specific embodiment
Combined with specific embodiments below, the present invention will be further described.It should be understood that following embodiment is merely to illustrate this
The person skilled in the art of the range of invention and is not intended to limit the present invention, the field can make one according to the content of foregoing invention
A little nonessential modifications and adaptations.
Embodiment 1
The POY precursor of 100D/76F completes dyeing between original silk rack and pre- net；By pre- net, upper hot tank, coldplate, scroll tube,
W2 roller, lower hot tank, (network mouth), W3 roller complete deformation, color development and fixation；It is cooling through coldplate；Through oiling roller, groove drum
Case, be wound into individual thread dyeing plus bullet and be wound into single DTY cheese plus play dyeing, realization is synchronized and is formed more widely than
The dyeing of 10 part POY cheeses, which adds, plays DTY processing, through hierarchical verification, is packed and stored.Entire technique without sewage discharge, recruitment
It is few, substantially increase production efficiency.
Embodiment 2
After the warp beam of warping machine (tube-making machine warp beam) of POY precursor with 240 part 100D/76F is placed on elasticizer machine, warp beam by
Layer unwinding, organizine are unwound yarn in blocks, the dyeing of piece silk, drying；By pre- net, upper hot tank, coldplate, scroll tube, W2 roller, under
Hot tank, (network mouth), W3 roller complete deformation, color development and fixation；It is cooling through coldplate；Through oiling roller, grooved drum box, it is wound into list
The dyeing of root silk plus bullet and be wound into single DTY cheese plus play dyeing, realization synchronizes and is formed more widely than 10 parts POY
The dyeing of sub- yarn, which adds, plays DTY processing, through hierarchical verification, is packed and stored.Entire technique without sewage discharge, recruitment is few, greatly improves
Production efficiency.
Embodiment 3
After bobbin cradle with 240 parts is placed on elasticizer machine, bobbin is successively unwound, and bobbin is unwound yarn in blocks, piece dyeing yarn,
It is dry, hello the silk roller of elasticizer is introduced at single thread through dividing sinker.By pre- net, upper hot tank, coldplate, scroll tube, W2 roller, under
Hot tank, (network mouth), W3 roller complete deformation, color development and fixation；It is cooling through coldplate；Through oiling roller, grooved drum box, it is wound into list
Root silk dyeing, plus bullet and be wound into single DTY cheese plus play dyeing, realization synchronize obtained 240 parts POY cheese
Dyeing add play DTY processing, through hierarchical verification, be packed and stored.Entire technique without sewage discharge, recruitment is few, substantially increases life
Produce efficiency.
Embodiment 4
Four 240 ingot elasticizers configure a 960 ingot sir jet spinning machines (open-end spinning frame), the terylene of air-jet spinning spray head spinning
Yarn direct staining, single thread introduce hello the silk roller of elasticizer.By pre- net, upper hot tank, coldplate, scroll tube, W2 roller, under
Hot tank, (network mouth), W3 roller complete deformation, color development and fixation；It is cooling through coldplate；Through oiling roller, grooved drum box, it is wound into list
Root silk dyeing, plus bullet and be wound into single DTY cheese plus play dyeing, realization synchronize obtained 960 part dye bobbins
Yarn through hierarchical verification, is packed and stored.Entire technique without sewage discharge, recruitment is few, substantially increases production efficiency.
Embodiment 5
1 240 ingot elasticizer configures a 240 ingot spinning machines, and the polyester filament of spinning nozzle spinning is directly modified, and monofilament introduces
Elasticizer feeds silk W1 roller.Silk, which is crossed to push away, realizes dyeing under digital printing effect after screw rod；Single thread introduces hello the silk of elasticizer
Roller.Deformation, color development are completed by pre- net, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth), W3 roller
And fixation；Directly slipping over network mouth, (or the effect of network mouth is lower realizes networking, twisting or interval untwisting, forms the interval twist and becomes
Change)；Then package is formed under W3 roller, oiling roller, grooved drum box, winding effect；Realization synchronizes obtained 240 part dye bobbins
Silk.Through hierarchical verification, it is packed and stored.
Embodiment 6
240 ingot reeled yarn frames are placed after 1 240 ingot elasticizer machine, the terylene brocade composite thread of reeled yarn frame unwinding introduces feeding for elasticizer
Silk W1 roller.Silk, which is crossed to push away, realizes dyeing under digital printing effect after screw rod；Single thread introduces hello the silk roller of elasticizer.By pre-
Net, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth), W3 roller complete deformation, color development and fixation；Directly
Slip over network mouth (or the lower realization networking of network mouth effect, twisting or interval untwisting, form the interval twist and change)；Then in W3
Roller, oiling roller, grooved drum box, lower formed of winding effect are wrapped；Realization synchronizes obtained 240 parts dye bobbin silk.It is examined through classification
It tests, be packed and stored.
Embodiment 7
240 ingot bunchers (doubling winder spells net machine, rewinder, waxing machine) is placed after 1 240 ingot elasticizer machine, buncher is (simultaneously
Silk machine, spell net machine, rewinder, waxing machine) output terylene brocade composite thread introduce elasticizer feed silk roller.It is direct when without fault
It is streaked from yarn cutter, knotter；Silk, which is crossed to push away, realizes dyeing under digital printing effect after screw rod；It is dyed through twist arrester, upper hot tank
Yarn deformation, and after it is cooling through coldplate；Sizing, colour developing and fixation are realized in scroll tube, W2 roller, lower hot tank.Directly slip over net
Network mouth (or the lower realization networking of network mouth effect, twisting or interval untwisting, form the interval twist and change)；Then W3 roller,
Oiling roller, grooved drum box, lower formed of winding effect are wrapped；Through hierarchical verification, it is packed and stored.
Embodiment 8
240 ingot air-coating silk machines (network yarn machine), the terylene of air-coating silk machine output are placed after 1 240 ingot elasticizer machine
Brocade composite thread introduces hello the silk roller of elasticizer.It is directly streaked from yarn cutter, knotter when no fault；Silk, which is crossed, to be pushed away after screw rod in number
Code printing effect is lower to realize dyeing；Deformed through twist arrester, upper hot tank dyed yarn, and after it is cooling through coldplate；In scroll tube, sieve W2
Sizing, colour developing and fixation are realized in drawing, lower hot tank.Directly slip over network mouth (or the effect of network mouth is lower realizes air-coating, twisting or
It is spaced untwisting, forms interval twist variation)；Then package is formed under W3 roller, oiling roller, grooved drum box, winding effect；Through dividing
Level testing is packed and stored.
Step:
(1) 240 ingot air-coating silk machines (network yarn machine), the terylene of buncher output are placed after 1 240 ingot elasticizer machine
Brocade composite thread introduces hello the silk roller of elasticizer；It is directly streaked from yarn cutter, knotter when no fault；
(2) the yarn yarn that the step (1) unwinds out is crossed push away screw rod after digital printing effect under realize dyeing；
(3) step (2) dyed yarn passes through twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth
Bright and beautiful air-coating is washed in formation), W3 roller, oiling roller, grooved drum box, be wound into single dyeing yarn and be wound into single molding dyeing tube
The dyeing of sub- yarn, bobbin cradle are the configuration of upper layer and lower layer stereoscopic three-dimensional, and realization synchronizes obtained 240 parts dye bobbin yarn.
Embodiment 9
240 ingot two-for-one twisters are placed before 1 240 ingot elasticizer machine, dacron thread introduces hello the silk roller of elasticizer.It is direct when without fault
It is streaked from yarn cutter, knotter；Silk, which is crossed to push away, realizes dyeing under digital printing effect after screw rod；It is dyed through twist arrester, upper hot tank
Yarn deformation, and after it is cooling through coldplate；Sizing, colour developing and fixation are realized in scroll tube, W2 roller, lower hot tank.Directly slip over net
Network mouth (or the lower realization air-coating of network mouth effect, twisting or interval untwisting, form the interval twist and change)；Then in sieve W3
The package of double twisting dye bobbin is formed under drawing, oiling roller, the effect of two-for-one twisting spindles winding；Through hierarchical verification, it is packed and stored.
Step:
(1) 240 ingot two-for-one twisters are placed before 1 240 ingot elasticizer machine, dacron thread introduces hello the silk roller of elasticizer；It is flawless
It is directly streaked from yarn cutter, knotter when point；
(2) the yarn yarn that the step (1) unwinds out is crossed push away screw rod after digital printing effect under realize dyeing；
(3) step (2) dyed yarn passes through twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (network mouth
Bright and beautiful air-coating is washed in formation), W3 roller, oiling roller, two-for-one twisting spindles winding effect under formed double twisting dye bobbin package, bobbin cradle
For the configuration of upper layer and lower layer stereoscopic three-dimensional, realization synchronizes obtained 240 parts double twisting dye bobbin yarn.
Embodiment 10
After metallized thread cutting machine with 240 parts is placed on elasticizer machine, by output, it is in blocks that metallized thread cuts silk for metallized thread cutting
Yarn, piece dyeing yarn, drying introduce hello the silk roller of elasticizer through dividing sinker at single thread.Directly from yarn cutter, knotter when without fault
It streaks；Yarn is crossed push away screw rod after, deformed through twist arrester, upper hot tank dyed yarn, and after it is cooling through coldplate；Scroll tube, W2 roller,
Lower hot tank realizes sizing, colour developing and fixation.Networking (or directly slipping over) is realized under the effect of network mouth；Then W3 roller,
Oiling roller, grooved drum box, lower formed of winding effect are wrapped；Through hierarchical verification, it is packed and stored.
Step:
(1) after the metallized thread cutting machine with 240 parts is placed on elasticizer machine, metallized thread cutting is by output, metallized thread point
Chopping unwinds yarn in blocks；
(2) step (1) unwinds out piece dyeing yarn, drying feed silk roller at what single thread introduced elasticizer through dividing sinker.
(3) step (2) dyed yarn passes through twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, (net
Network mouth), W3 roller, oiling roller, grooved drum box, be wound into single dyeing yarn and be wound into the dyer of single molding dye bobbin yarn
Skill, bobbin cradle are the configuration of upper layer and lower layer stereoscopic three-dimensional, and realization synchronizes obtained 240 parts metallized thread dye bobbin yarn.
(4) when needing to change yarn, yarn passes through tying machine tying-in at continuous sequence, for continuously preparing single thread bobbin.It can also
The Continuous maching of continuous metallized thread dyeing creeling connector is solved the problems, such as so that directly spare bobbin head and the tail loose thread to be connected.
Basic principles and main features and advantages of the present invention of the invention have been shown and described above.The skill of the industry
Art personnel it should be appreciated that the present invention is not limited to the above embodiments, the above embodiments and description only describe
The principle of the present invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these
Changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and
Its equivalent thereof.
Claims (8)
1. a kind of elasticizer with husky mill homogeneous assisted staining function, it is characterised in that: including original silk rack (1), precursor cake
(2), pre- net (3), yarn cutter (3), W1 roller (5), push away screw rod (6), twist arrester (7), upper hot tank (8), coldplate (9), false twisting
Device (10), W2 roller (11), middle net (12), lower hot tank (13), network mouth, W3 roller (14), yarn probe (15), oiling roller
(16), friction roller (17), grooved drum box (18), Smoking pipe (19), trolley (20), winding and bobbin cradle；The winding and bobbin cradle
For upper and lower level setting, it is described winding bobbin cradle between be successively arranged W1 roller to and W2 roller, the original silk rack (1) and in advance
Dyeing apparatus (0-1), drying unit (0-2), husky mill homogeneous assisted staining device (0-3) are provided between net (3).
2. the dyeing of the elasticizer with husky mill homogeneous assisted staining function according to claim 1, feature exist
In the following steps are included:
(1) the POY precursor is successively unwound in original silk rack (1)；
(2) precursor that the step (1) unwinds out through sand mill homogeneous assisted staining and drying and upper and lower hot tank complete colour developing,
Fixation；
(3) step (2) chromatic thread by twist arrester, upper hot tank, coldplate, scroll tube, W2 roller, lower hot tank, network mouth,
W3 roller, oiling roller, grooved drum box, the dyeing for being wound into single dyeing yarn plus bullet and being wound into single DTY cheese plus bullet work
Skill realizes that synchronizing the dyeing for being formed more widely than 10 part POY cheeses adds bullet at DTY technique；
(4) when needing to change POY precursor, for silk by knotter at continuous sequence, realization, which synchronizes, is formed more widely than 10 parts POY
The dyeing of sub- yarn adds bullet at DTY technique.
3. the dyeing of the elasticizer with husky mill homogeneous assisted staining function according to claim 2, feature exist
In: step (3) POY, DTY bobbin is flat-headed monofilament bobbin or taper monofilament bobbin.
4. the dyeing of the elasticizer with husky mill homogeneous assisted staining function, feature exist according to claim 1
In: step (3) POY, DTY bobbin is shaped to slot-cylinder type or the anti-stacked molding of guide hook-type.
5. the dyeing according to claim 1 with the elasticizer with husky mill homogeneous assisted staining function, special
Sign is: when the step (3) is wound into single thread bobbin, bobbin coiling and molding is that group drive or single ingot are driven.
6. described according to claim 1 have elasticizer and dyeing with husky mill homogeneous assisted staining function, spy
Sign is: the winding driving motor is stepper motor, servo motor or variable-frequency motor.
7. the dyeing with the elasticizer with husky mill homogeneous assisted staining function according to claim 2, special
Sign is: the step (2) dyeing can be pad, section dye, spray-painting, foam, the combination of one or both of digital printing.
8. the dyeing according to claim 2 with the elasticizer with husky mill homogeneous assisted staining function, special
Sign is: the process is equally applicable to terylene short fiber spinning machine, polyster fibre spinning machine, reeled yarn hair down machine, rewinder, plying
Machine, waxing machine, metal machine, doubling winder spell net machine machine, air-coating silk machine, network yarn machine plus bullet, two-for-one twister, metallized thread cutting
Machine, warping machine, tube-making machine on-line synchronous dyeing and equipment renovation.
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| CN111996634A (en) * | 2020-09-03 | 2020-11-27 | 赵均明 | Chemical fiber spinning elasticizer system |
| CN112011866A (en) * | 2020-08-21 | 2020-12-01 | 诸暨市双冠化纤有限公司 | Chemical fiber spinning elasticizer |
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Application publication date: 20191029 |
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