CN110387613A - The machining process and grass cloth cheese of grass cloth craft achievement yarn - Google Patents
The machining process and grass cloth cheese of grass cloth craft achievement yarn Download PDFInfo
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- CN110387613A CN110387613A CN201910704568.4A CN201910704568A CN110387613A CN 110387613 A CN110387613 A CN 110387613A CN 201910704568 A CN201910704568 A CN 201910704568A CN 110387613 A CN110387613 A CN 110387613A
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- Prior art keywords
- yarn
- grass cloth
- achievement
- machining process
- cheese
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/042—Blended or other yarns or threads containing components made from different materials all components being made from natural material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J3/00—Modifying the surface
- D02J3/18—Treating with particulate, semi-solid, or solid substances, e.g. wax
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/04—Linen
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/06—Jute
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/08—Ramie
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The present invention relates to the machining process and grass cloth cheese of a kind of grass cloth craft achievement yarn.Wherein, the machining process of grass cloth craft achievement yarn, comprising the following steps: manual achievement yarn is subjected to sofening treatment, the manual achievement yarn after being softened；The manual achievement yarn after the softening is twisted using twisting machine, is wound, coil is obtained；The twist factor of the twisting is 30~70, and the ingot speed of the twisting machine is 2200~2600 revs/min；The coil is subjected to winder, obtains cheese.This method can increase yarn strength and yarn cohesion, be suitable for the mechanical of grass cloth by the cheese that this method is processed and weave, be conducive to improve woven production efficiency.
Description
Technical field
The present invention relates to bast fibre spinning technical fields, more particularly to the machining process and grass cloth of a kind of grass cloth craft achievement yarn
Cheese.
Background technique
Grass cloth is to be usually used in summer clothing using ramie as burlap made of material knitting, nice and cool to get married, and is commonly called as summer object.
Traditional grass cloth is to be process using manual achievement yarn as raw material by sizing, denting, arrangement, woven fabric, is a kind of traditional clothes
Fill fabric.
Currently, the weaving of grass cloth is substantially hand labour, take a lot of work and time-consuming, added value of product is not high.With domestic and international
Grass cloth uses approach and export requirement, and grass cloth is bleached again, is dyed or machining and shaping, be made into the clothes such as various dress & skirts,
And drawnwork is made into various exquisite cushion cloth on aircraft, yacht and trolley, curtain, tea set and bunting, the wall paper of sofa etc.,
It is in very great demand, added value of product is substantially increased, it is also more and more to the demand of grass cloth.
However, there are great differences for the quality of achievement yarn since the operation of achievement yarn employee is horizontal different；Moreover, manual achievement yarn
Rigidity is big, connector exposing is longer, and Yarn Unevenness, the strength for twisting place are low, is broken for being easy to slip when mechanization weaving, seriously
Production efficiency is influenced, meanwhile, manual achievement yarn (group's of drawing yarn) is easy staggeredly, to be easy the yarn that collapses when being unwound to small yarn, cause very big wave
Take, therefore, manual achievement yarn is not suitable for mechanical weaving grass cloth.
Summary of the invention
Based on this, it is necessary to provide a kind of machining process of grass cloth craft achievement yarn, yarn strength and yarn can be increased
The cohesive force of line obtains the cheese for being suitable for mechanical weaving grass cloth.
A kind of machining process of grass cloth craft achievement yarn, comprising the following steps:
Manual achievement yarn is subjected to sofening treatment, the manual achievement yarn after being softened；
The manual achievement yarn after the softening is twisted using twisting machine, is wound, coil is obtained；The twirl system of the twisting
Number is 30~70, the ingot speed of the twisting machine is 2200~2600 revs/min；
The coil is subjected to winder, obtains cheese.
The above method softens manual achievement yarn, is conducive to mechanical twisting, then by the way that manual achievement yarn is first carried out sofening treatment
Single manual achievement yarn twisting is increased the strength and cohesive force while will be outer of single thread by the ingot speed for controlling twist factor and twisting machine
The head of splicing of dew is twisted into yarn body, and yarn bifurcated is reduced, and by single thread on spool, is made into the pipe of a certain size and shape
Yarn, then carry out winder by incidental looping big, forming and with the cheese of certain density at capacity, while being removed on yarn
Part fault impurity, improves the quality of yarn, and resulting cheese is made to be suitable for mechanical weaving grass cloth.
The finish that the sofening treatment uses in one of the embodiments, is softening agent, the softening agent and the hand
The weight ratio of contribution yarn is (10~15): 100.
The condition of the sofening treatment in one of the embodiments, are as follows: at 20 DEG C~30 DEG C closed placement 36h~
72h。
The softening agent is made of ZY06A oil emulsion, ZY06B oil emulsion and water in one of the embodiments, described
The weight ratio of ZY06A oil emulsion, the ZY06B oil emulsion and the water is (0.8~1): (0.5~0.6): 5.
The weight ratio of the ZY06A oil emulsion, the ZY06B oil emulsion and the water is in one of the embodiments,
1:0.5:5。
The step of manual achievement yarn is the grass cloth group's of drawing yarn by hand in one of the embodiments, the twisting are as follows:
By the yarn of the manual achievement yarn after the softening, the unwinding inside the group's of drawing yarn, then successively passes through the yarn of unwinding
In lever jack, traversing lever jack, bottom roll, top roller, guide porcelain hook, rings and wire loop twisting to spool, the pipe is obtained
Yarn；
Wherein, the bottom roll speed of the twisting machine is 50~180 revs/min.
The step of winder carries out on groove drum machine in one of the embodiments, and the speed of the groove drum machine is 20
~100 ms/min.
The working frequency of the groove drum machine is 5Hz~15Hz in one of the embodiments,.
It is learnt, the working frequency of groove drum machine is controlled in 5Hz~15Hz, winder efficiency is best by numerous studies.
The electronic yarn clearer parameter of the groove drum machine in one of the embodiments, are as follows: M=6~8, DS=2.5~3.5 times, LS=
3.5cm~4.5cm.
It is worth noting that M indicates that material coefficient, DS indicate that short and thick diameter, LS indicate short and thick length.
Since the manual exposed connector of achievement yarn is longer and more, exposed connector is not easy to twist into yarn body when twisting thread, and therefore, passes through electricity
Sub- yarn clearer can be very good removal yarn defect, and electronic yarn clearer parameter is set as: M=6~8, and DS=2.5~3.5 times, LS=3.5cm~
4.5cm, and by subsequent waxing or processing, keep yarn brighter and cleaner, is more favorable for rear process weaving.
In one of the embodiments, by the coil carry out winder the step of before, further include by the coil into
On row the step of Lasaxing Oilfield.
In one of the embodiments, the raw material of the manual achievement yarn be selected from ramie, jute, hemp, flax, bluish dogbane and
At least one of gombo hemp.
Another object of the present invention is to provide a kind of grass cloth cheese, and the grass cloth cheese is to use above-mentioned processing method
Process obtained cheese.
The cheese processed using the above method, yarn closely not bifurcated, and the qualities such as yarn strength and cohesive force
Performance is improved, and is suitable for mechanical weaving；Moreover, by manual achievement yarn twisting post-processing at cheese, yarn capacity increases
Greatly, it not only convenient for storage transport, can also reduce in each process using manual achievement yarn production grass cloth due to needing frequently to change yarn
The phenomenon that stopping production being conducive to improve the woven production efficiency of machine.
Specific embodiment
To facilitate the understanding of the present invention, below will to invention is more fully described, and give it is of the invention compared with
Good embodiment.But the invention can be realized in many different forms, however it is not limited to embodiment described herein.Phase
Instead, purpose of providing these embodiments is makes the disclosure of the present invention more thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases
Any and all combinations of the listed item of pass.
The machining process of the button grass cloth craft achievement yarn of embodiment 1 80
Since grass cloth craft achievement yarn rigidity is big, not flexible, therefore, this method first carries out at softening yarn before twisting
Reason is improved the pliability of manual achievement yarn, makes it easy to twist, twisted after softening using twisting machine, and be wound up on spool,
Coil is obtained, winder is then carried out, by incidental looping big, forming and with the cheese of certain density at capacity, and meanwhile it is clear
Except the part fault on yarn, the quality of yarn is improved, resulting grass cloth craft achievement yarn mechanical twisting cheese is made to be suitable for machine
Tool weaving.
Specifically includes the following steps:
1, sofening treatment
Raw material: 80 detain the grass clothes group's of drawing yarn by hand
The softening agent used is the oil emulsion of Beijing Chemical Co., Ltd. in Textile, formula are as follows: it counts by volume,
ZY06A:ZY06B: water=1:05:5.The specific preparation method of softening agent is as follows: being under agitation added to suitable quantity of water
In ZY06A oil emulsion, it is uniformly mixed so as to obtain the first emulsion of white；It is added water in ZY06B oil emulsion according to volume ratio 1:1,
It stirs evenly, obtains the second emulsion, then mix the first emulsion and the second emulsion, and suitable water is added, stir
After uniformly, the softening agent of milky finish is obtained, it is spare.
Grass cloth is equably sprayed at by hand on the group's of drawing yarn with above-mentioned softening agent, the dosage and grass cloth of the softening agent group's of drawing yarn by hand
Weight ratio be 15:100, then with polybag by grass cloth after the group's of drawing yarn installs by hand, in 25 DEG C or so it is closed place two days, the summer
Cloth by hand complete by the softening of the group's of drawing yarn.
2, it twists
Equipment: A631E twisting machine, frequency converter, traversing gear
Since the joint rigidity of grass cloth craft achievement yarn is big, is easily broken off, twisting thread, it is very big to twist, and twist factor is answered
Control is between 30~70；The speed of twisting also should not be too large, therefore, by the A631E twisting machine attached with frequency converters adjust
Speed is saved, the ingot speed degree for controlling twisting machine is 2200~2600 revs/min preferable.It is realized by twisting from the group's of drawing yarn to coil,
Yarn has certain twist, and yarn strength increases, and after twisting, exposed connector is twisted into yarn body and shortened, and is reduced
Bifurcated and exposed connector.
Specific steps: the yarn of the grass cloth softened the group's of drawing yarn by hand is unwound to lever jack, traversing lever jack from the inside
On, by the swing of traversing gear, the distance of unwinding yarn is increased, it is not chaotic when exiting to make yarn, is added to be conducive to yarn
Twist production；Then yarn passes through the first guide porcelain hook, bypasses bottom roll, using top roller, the second guide porcelain hook, rings and steel
Wire ring twists onto spool, obtains coil.
The group's of drawing yarn is easy staggeredly, to be easy the yarn that collapses when being unwound to small yarn, will cause very big waste grass cloth by hand.After softening
Grass cloth the group's of drawing yarn is unwound to lever jack from inner, on traversing lever jack by hand, and swung by traversing gear, increase unwinding yarn
Distance, so as to be conducive to Yarn twisting so that grass cloth is not chaotic when the group's of drawing yarn exits by hand.
3, winder
Equipment: M1332 groove drum machine, frequency converter
The attached with frequency converters on M1332 groove drum machine, by the study found that by frequency control in 5HZ~15HZ, groove drum machine
Speed is 20~100 ms/min, and winder efficiency is preferable.When frequency is 10HZ, winder efficiency is best.It is exposed when due to twisting thread to connect
Head is not easy to twist into yarn body, therefore, must make yarn light knot impulse- free robustness, and pass through by the clear shearing yarn defect of electricity during winder
Waxing attachment waxes to yarn, makes yarn more light knot, improves yarn quality, tapered bobbin yarn is obtained, thus after being conducive to
Process weaving.
Embodiment 2 80 detains grass cloth craft achievement yarn machining process
Embodiment 2 is substantially the same manner as Example 1, the difference is that the technological parameter of twisting process parameter and winder is
It is different.
Embodiment 3 80 detains grass cloth craft achievement yarn machining process
It is substantially the same manner as Example 1 to implement 3, the difference is that twisting process parameter and the technique of winder are different.
Embodiment 4 130 detains grass cloth craft achievement yarn machining process
Embodiment 4 is substantially the same manner as Example 1, the difference is that grass cloth craft yarn count used is different,
Comparative example 1
Comparative example 1 is substantially the same manner as Example 1, the difference is that, comparative example 1 be with 80 button grass cloth craft achievement yarns with
80Ne solubility vinylon yarn doubling is twisted thread.Since the exposed connector of manual achievement yarn is long and more, after winder is twisted thread in doubling, cylinder yarn
Unsmooth to woven fabric unwinding, later period cloth cover will also move back dimension processing, which needs to advanced optimize.
To traditional grass cloth group's of drawing yarn, comparative example 1 and the prepared grass cloth craft achievement of the embodiment of the present invention 1~4 by hand
Yarn mechanical twisting cheese carries out performance detection, and the results are shown in Table 1.
Table 1
Note: the irregular weight differential for referring to 10 meters of yarns of weight is horizontal.The group's of drawing yarn 1 is 80 to buckle to grass cloth by hand, and grass cloth is drawn by hand
Group's yarn 2 is 130 buttons.
From the foregoing, it will be observed that the yarn strength of the grass cloth group's of drawing yarn by hand is low, compared to the traditional grass cloth group's of drawing yarn by hand, using this
The grass cloth craft yarn twisting cheese of inventive embodiments 1~4, yarn strength increase about 20%~60% differ, optimised process
Be twist factor be 45, roller speed is optimal, groove drum doff frequency 10Hz be it is optimal, pass through optimised process produce yarn strength increase
Add, yarn is bright and clean, is suitable for machine and weaves grass cloth.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of machining process of grass cloth craft achievement yarn, which comprises the following steps:
Manual achievement yarn is subjected to sofening treatment, the manual achievement yarn after being softened；
The manual achievement yarn after the softening is twisted using twisting machine, obtains coil；The twist factor of the twisting be 30~
70, the ingot speed of the twisting machine is 2200~2600 revs/min；
The coil is subjected to winder, obtains cheese.
2. machining process according to claim 1, which is characterized in that the finish that the sofening treatment uses is softness
The weight ratio of agent, the softening agent and the manual achievement yarn is (10~15): 100.
3. processing method according to claim 2, which is characterized in that the condition of the sofening treatment are as follows: in 20 DEG C~30
Closed placement 36h~72h at DEG C.
4. machining process according to claim 2, the softening agent is by ZY06A oil emulsion, ZY06B oil emulsion and water
Composition, the weight ratio of the ZY06A oil emulsion, the ZY06B oil emulsion and the water are (0.8~1): (0.5~0.6): 5.
5. machining process according to claim 1, which is characterized in that the craft achievement yarn is the grass cloth group of drawing by hand
The step of yarn, the twisting are as follows:
By the yarn of the manual achievement yarn after the softening, the unwinding inside the group's of drawing yarn, then successively passes through guide for the yarn of unwinding
In bar, traversing lever jack, bottom roll, top roller, guide porcelain hook, rings and wire loop twisting to spool, the coil is obtained；
Wherein, the speed of the bottom roll of the twisting machine is 50~180 revs/min.
6. machining process according to claim 1, which is characterized in that in 1332M groove drum machine the step of the winder
Upper progress, the speed of the groove drum machine are 20~100 ms/min.
7. machining process according to claim 6, which is characterized in that the working frequency of the groove drum machine be 5 Hz~
15 Hz。
8. machining process according to claim 6, which is characterized in that the electronic yarn clearer parameter of the groove drum machine are as follows: M=6
~8, DS=2.5~3.5 times, LS=3.5cm~4.5cm.
9. described in any item machining process according to claim 1~8, which is characterized in that the coil is being carried out network
Before the step of cylinder, further include the steps that the coil carrying out upper Lasaxing Oilfield.
10. a kind of grass cloth cheese, which is characterized in that the grass cloth cheese is using any one of claim 1~9 machine
The cheese that tool processing method is processed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910704568.4A CN110387613B (en) | 2019-07-31 | 2019-07-31 | Mechanical processing method of grass cloth manual performance yarn and grass cloth cheese |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910704568.4A CN110387613B (en) | 2019-07-31 | 2019-07-31 | Mechanical processing method of grass cloth manual performance yarn and grass cloth cheese |
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| CN110387613B CN110387613B (en) | 2021-06-04 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1343803A (en) * | 2000-09-21 | 2002-04-10 | 郎金成 | Technology for producing knitted bast fabric with improved style |
| CN106048801A (en) * | 2016-07-22 | 2016-10-26 | 际华三五零九纺织有限公司 | Hemp and long-staple cotton blended 80-count yarn and production method |
| CN107142578A (en) * | 2017-07-07 | 2017-09-08 | 湖南莎丽袜业股份有限公司 | Ramie blending yarn and its processing method, system and application |
| CN108588965A (en) * | 2018-05-10 | 2018-09-28 | 湖南华升集团有限公司 | A kind of preparation method of novel grass cloth |
| CN109137179A (en) * | 2018-10-16 | 2019-01-04 | 宜城市天舒纺织有限公司 | A kind of close SEILE textile pure cotton yarn process |
-
2019
- 2019-07-31 CN CN201910704568.4A patent/CN110387613B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1343803A (en) * | 2000-09-21 | 2002-04-10 | 郎金成 | Technology for producing knitted bast fabric with improved style |
| CN106048801A (en) * | 2016-07-22 | 2016-10-26 | 际华三五零九纺织有限公司 | Hemp and long-staple cotton blended 80-count yarn and production method |
| CN107142578A (en) * | 2017-07-07 | 2017-09-08 | 湖南莎丽袜业股份有限公司 | Ramie blending yarn and its processing method, system and application |
| CN108588965A (en) * | 2018-05-10 | 2018-09-28 | 湖南华升集团有限公司 | A kind of preparation method of novel grass cloth |
| CN109137179A (en) * | 2018-10-16 | 2019-01-04 | 宜城市天舒纺织有限公司 | A kind of close SEILE textile pure cotton yarn process |
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