CN110387604A - A kind of efficient automatic carding machine with enclosed construction - Google Patents
A kind of efficient automatic carding machine with enclosed construction Download PDFInfo
- Publication number
- CN110387604A CN110387604A CN201810351331.8A CN201810351331A CN110387604A CN 110387604 A CN110387604 A CN 110387604A CN 201810351331 A CN201810351331 A CN 201810351331A CN 110387604 A CN110387604 A CN 110387604A
- Authority
- CN
- China
- Prior art keywords
- cotton
- ginning
- roller
- primary
- carding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/32—Framework; Casings; Coverings
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of efficient automatic carding machine with enclosed construction, including tin cylinder and combined frame, the tin cylinder is mounted on combined frame inner wall by inserting axis, tin cylinder outer surface is separately installed with several primary ginning idler wheels by shaft, it is connected on the primary ginning idler wheel by the same ginning crawler belt, the ginning crawler belt is contacted with the fitting of tin cylinder outer surface, is respectively equipped with cotton-wool feed device and cotton carding device at ginning crawler belt both ends；By using totally enclosed structure, makes to form a relatively independent space inside cotton carding device, be convenient for collective's dedusting, self absorbing for cotton-wool is realized in operation, and it reuses, realizes purification to carding machine internal environment, make to comb molding fiber cleanliness higher.By adjusting the speed of the charging rate of cotton-wool and ginning etc., it can also increase into the compaction degree between cotton roller, to realize that structure is simple, structurally reasonable, work efficiency is high to the regulation into cotton amount.
Description
Technical field
The present invention relates to technical field of textile equipment, specially a kind of efficient automatic carding machine with enclosed construction.
Background technique
Carding machine be the spinning material carding assembly single-fiber state Jing Guo preparatory processing is formed reticular fibre thin layer, then
Assemble the Spining Robot of ribbon.Since the type and technique of fiber require difference, carding machine also has a variety of different structures,
The carding machine use scope for producing design in the prior art is narrow, and an equipment can only substantially carry out a kind of comb of fibrous material
Reason makes the use scope of equipment receive larger limitation, and on the other hand carding machine designed in the prior art is generally unworthy of
Corresponding dust-extraction unit is covered, short flannel easily waves when combing to cotton-wool or lint product, makes to the environment of workshop
At extreme influence, largely waving for short flannel is likely to that electrostatic is caused to react, and causes centainly to threaten to the safety of workshop.
And existing carding machine structure be often in order to which convenience is substantially open or semi open model,
And this frame mode also generates a large amount of cotton-wool etc. during cotton carding from source, is easy to cause air pollution, again
It will lead to cotton-wool to be wasted, in addition, regulating device is excessively complicated during adjusting, be easy to appear failure.
Summary of the invention
In order to overcome the shortcomings of that prior art, the present invention provide a kind of efficient automatic cotton carding with enclosed construction
Machine can effectively solve the problem of background technique proposes.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of efficient automatic carding machine with enclosed construction, including tin cylinder and combined frame, the tin cylinder is by inserting
Axis is mounted on the combined frame inner wall, and tin cylinder outer surface is separately installed with several primary ginning by shaft and rolls
It takes turns, is connected on the primary ginning idler wheel by the same ginning crawler belt, the ginning crawler belt is bonded with tin cylinder outer surface
Contact, is respectively equipped with cotton-wool feed device and cotton carding device at ginning crawler belt both ends；
The cotton-wool feed device includes cotton-wool case, and the cotton-wool case is fixedly mounted on the combined frame, and institute
It states cotton-wool case side and is connected with primary cotton guiding plate by blowing cotton machine, primary paving cotton roller, institute are equipped with below the primary cotton guiding plate
It states primary paving cotton roller side and is equipped with the contact roller being fixedly mounted on the tin cylinder, the cotton carding device includes cotton carding doffer
With cotton carding roller, cotton carding tooth is fixedly installed on the outside of the cotton carding roller, the cotton carding roller is fixedly mounted on cotton carding doffer
Outside, and it is equipped with cotton arc-shaped guide plate in the outside junction of the cotton carding roller and the cotton carding doffer.
As a preferred technical solution of the present invention, tin cylinder two sides are fixedly installed with spiral hairbrush, the spiral shell
Hairbrush is revolved to touch with the homogeneous cut-grafting in tin cylinder surface.
As a preferred technical solution of the present invention, several supports are equidistantly uniformly fixedly installed on the slotting axis
The other end of steel shaft, the support steel shaft is fixedly mounted on the tin cylinder inner wall.
As a preferred technical solution of the present invention, the combined frame is made of bottom beam and cantilever, the cantilever
It is fixedly mounted on the bottom beam, and is fixedly installed with closing shell in the cantilevered distal end, the closing shell and the ginning are carried out
Band, the cotton carding roller are directly fixedly connected with the primary cotton guiding plate.
As a preferred technical solution of the present invention, supporting plate, institute are equipped between the adjacent primary ginning idler wheel
The contact position for stating supporting plate and the ginning crawler belt is equipped with the Electrostatic Absorption cotton-wool device being fixedly mounted on the supporting plate outer surface,
The Electrostatic Absorption cotton-wool device is connected to by air-pressure tube with the cotton-wool case.
As a preferred technical solution of the present invention, the primary cotton guiding plate is in Y-shaped, and in the primary cotton guiding plate
End be equipped with screw joint casing, be equipped in the screw joint casing and compress adjusting screw rod.
As a preferred technical solution of the present invention, it is fixedly installed with secondary cotton guiding plate compressing adjusting screw rod end,
The secondary cotton guiding plate is fixedly mounted on the primary cotton guiding plate, and is pacified in the secondary cotton guiding plate other end by bellows
Mounted in the junction for blowing cotton machine and the cotton-wool case.
As a preferred technical solution of the present invention, arc is equipped between the primary paving cotton roller and the contact roller
Shape guide plate, and it is fixedly installed with feed roll motor on the arc-shaped guide plate, it is equipped with and removes at the top and bottom of the feed roll motor
Dirt scraper, the dedusting scraper with feed roll motor surface oblique.
As a preferred technical solution of the present invention, it is fixedly installed with pattern doffing roller on the cotton arc-shaped guide plate out, institute
Pattern doffing roller is stated to contact with cotton carding roller fitting.
As a preferred technical solution of the present invention, topping roll and bottom roll are installed on the outside of the pattern doffing roller,
The topping roll and the bottom roll are respectively provided at out the upper and lower two sides of cotton arc-shaped guide plate, and the cotton arc-shaped guide plate out is being located at
Part between the topping roll and the bottom roll is equipped with cellular fibers net.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is avoided that the influence caused by working environment such as cotton-wool by using totally enclosed structure, is entirely combing
The closing shell being arranged above cotton device can avoid dust or short flannel is flown upward, and pass through the realizations envelope such as setting spiral hairbrush at both ends
It is stifled, but also can smooth out with the fingers along cotton-wool, whole device is closed, makes to form a relatively independent sky inside cotton carding device
Between, it is convenient for collective's dedusting, realizes self absorbing for cotton-wool in operation, and reuse, realize to carding machine inside
The purification of environment makes to comb molding fiber cleanliness higher.By adjusting the speed of the charging rate of cotton-wool and ginning etc.,
It can also increase into the compaction degree between cotton roller, to realize to the regulation into cotton amount, structure is simple, structurally reasonable, work
It is high-efficient.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is schematic structural view of the invention；
Figure label: 1- tin cylinder；2- combined frame；3- inserts axis；4- primary ginning idler wheel；5- ginning crawler belt；6- cotton-wool
Feed device；7- cotton carding device；8- goes out cotton arc-shaped guide plate；
101- spiral hairbrush；
201- bottom beam；202- cantilever；203- closes shell；
301- supports steel shaft；
401- supporting plate；402- Electrostatic Absorption cotton-wool device；403- air-pressure tube；
601- cotton-wool case；602- blows cotton machine；603- primary cotton guiding plate；604- primary spreads cotton roller；605- contacts roller；
606- screw joint casing；607- compresses adjusting screw rod；608- grade cotton guiding plate；609- bellows；610- arc-shaped guide plate；611-
Feed roll motor；612- dedusting scraper；
701- cotton carding doffer；702- cotton carding roller；703- cotton carding tooth；
801- pattern doffing roller；802- topping roll；803- bottom roll；804- cellular fibers net.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, the present invention provides a kind of efficient automatic carding machine with enclosed construction, including tin cylinder 1 and group
Box-like rack 2, the tin cylinder 1 are mounted on 2 inner wall of combined frame by inserting axis 3, will be each by knockdown mounting means
A structure is all combined, and the cotton carding mechanism an of enclosed construction is formed.
1 two sides of tin cylinder are fixedly installed with spiral hairbrush 101, and the spiral hairbrush 101 is homogeneous with 1 surface of tin cylinder
Cut-grafting touching combs the cotton-wool at each structure when conversion, promotes cotton-wool that can preferably convert between each, described
It inserts and is equidistantly uniformly fixedly installed with several support steel shafts 301 on axis 3, the other end of the support steel shaft 301 is fixedly mounted
On 1 inner wall of tin cylinder, by three-dimensional supporting way, improve the rigidity of entire support construction, prevent in long-term work by
It deforms in external force.
The combined frame 2 is made of bottom beam 201 and cantilever 202, and the cantilever 202 is fixedly mounted on bottom beam 201,
And closing shell 203, the closing shell 203 and ginning crawler belt 5, cotton carding roller 702 and primary are fixedly installed in 202 end of cantilever
Cotton guiding plate 603 is directly fixedly connected, while guaranteeing each structural stability, additionally it is possible to provide the closing on single unit system
Property.
1 outer surface of tin cylinder is separately installed with several primary ginning idler wheels 4, the primary ginning idler wheel by shaft
It is connected on 4 by the same ginning crawler belt 5, in addition, it is equipped with supporting plate 401 between the adjacent primary ginning idler wheel 4, it is described
The contact position of supporting plate 401 and ginning crawler belt 5 is equipped with the Electrostatic Absorption cotton-wool device 402 being fixedly mounted on 401 outer surface of supporting plate,
The Electrostatic Absorption cotton-wool device 402 is connected to by air-pressure tube 403 with cotton-wool case 601, can remove cotton in cotton ginning process in time
Wadding impurity, improves the efficiency and quality of cotton carding.
The ginning crawler belt 5 is contacted with the fitting of 1 outer surface of tin cylinder, is respectively equipped with cotton-wool feeding dress at 5 both ends of ginning crawler belt
Set 6 and cotton carding device 7.
The cotton-wool feed device 6 includes cotton-wool case 601, and the cotton-wool case 601 is fixedly mounted on combined frame 2,
And 601 side of cotton-wool case is connected with primary cotton guiding plate 603 by blowing cotton machine 602, is equipped with primary below the primary cotton guiding plate 603
Cotton roller 604 is spread, primary paving 604 side of cotton roller is equipped with the contact roller 605 being fixedly mounted on tin cylinder 1.
The primary cotton guiding plate 603 is in Y-shaped, and is equipped with screw joint casing 606 in the end of primary cotton guiding plate 603,
It is equipped in the screw joint casing 606 and compresses adjusting screw rod 607, be fixedly installed with secondary compressing 607 end of adjusting screw rod
Cotton guiding plate 608, the secondary cotton guiding plate 608 are fixedly mounted on primary cotton guiding plate 603, can be realized three-dimensional adjusting, control
To control the thickness etc. of final cotton carding controllable adjustment may be implemented, and in secondary cotton guiding plate in the speed of system supply cotton-wool
608 other ends are mounted on the junction for blowing cotton machine 602 and cotton-wool case 601 by bellows 609.
Among the above, specific controllable adjustment mode are as follows:
First by compressing the corrective action of adjusting screw rod, the speed of supply cotton-wool can control, to realize that cotton-wool supplies
To the control of amount；
Secondly during ginning and cotton carding, it can realize that cotton-wool is rolling by the transmission speed of each level structure of control
The accumulation measured in cotton and carding process realizes being adjusted flexibly and controlling for multistage to reach different-thickness control.
It should be added that it is equipped with arc-shaped guide plate 610 between the primary paving cotton roller 604 and contact roller 605,
And feed roll motor 611 is fixedly installed on arc-shaped guide plate 610, dedusting scraper is equipped at the top and bottom of feed roll motor 611
612, the dedusting scraper 612 with 611 surface oblique of feed roll motor.
The cotton carding device 7 includes cotton carding doffer 701 and cotton carding roller 702, the fixed peace in the outside of the cotton carding roller 702
Equipped with cotton carding tooth 703, the cotton carding roller 702 is fixedly mounted on 701 outside of cotton carding doffer, and in cotton carding roller 702 and cotton carding
The outside junction of doffer 701 is equipped with cotton arc-shaped guide plate 8.
Pattern doffing roller 801, the pattern doffing roller 801 and cotton carding roller 702 are fixedly installed on the cotton arc-shaped guide plate 8 out
Fitting contact, is equipped with topping roll 802 and bottom roll 803 on the outside of the pattern doffing roller 801, and the topping roll 802 is rolled under
Roller 803 is respectively provided at out the upper and lower two sides of cotton arc-shaped guide plate 8, and the cotton arc-shaped guide plate 8 out is being rolled under positioned at topping roll 802
Part between roller 803 is equipped with cellular fibers net 804.
In the present invention, it is also necessary to further explanation: doffer its be substantially exactly one lesser relative to tin cylinder
Roller, this is it is well understood that and the specific working mode of roller is as described below: the effect that cotton feeding roller of carding machine pressurizes at both ends
Under, jaw is formed with the concave arc portion of feed plate front end, feed roll motor slowly rotates, and holds well and is fed for cotton layer, licker-in is to cotton layer
Shredding and combing are carried out in entire machine breadth degree.When the curable grip deficiency of feed roll motor, the local curable grip of cotton thickness is strong,
Thin local curable grip is poor, and the big cotton of crawl section comes from the easy cotton layer from curable grip difference of licker-in, and it is lateral to cotton layer to influence licker-in
Divide the uniformity of comb.Hold firm it is therefore desirable to which feed roll motor does not require nothing more than the gripping of cotton layer, and laterally holding must be
It is even.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (10)
1. a kind of efficient automatic carding machine with enclosed construction, including tin cylinder (1) and combined frame (2), the tin cylinder (1)
It is mounted on the combined frame (2) inner wall by inserting axis (3), it is characterised in that: tin cylinder (1) outer surface passes through shaft
Several primary ginning idler wheels (4) are separately installed with, are connected on the primary ginning idler wheel (4) by the same ginning crawler belt (5)
It connects, the ginning crawler belt (5) contacts with tin cylinder (1) outer surface fitting, is respectively equipped with cotton at ginning crawler belt (5) both ends
Wadding feed device (6) and cotton carding device (7)；
The cotton-wool feed device (6) includes cotton-wool case (601), and the cotton-wool case (601) is fixedly mounted on the composite machine
On frame (2), and cotton-wool case (601) side is connected with primary cotton guiding plate (603) by blowing cotton machine (602), and the primary is led
Primary paving cotton roller (604) is equipped with below cotton plate (603), primary paving cotton roller (604) side, which is equipped with, is fixedly mounted on institute
The contact roller (605) on tin cylinder (1) is stated, the cotton carding device (7) includes cotton carding doffer (701) and cotton carding roller (702), institute
It states and is fixedly installed on the outside of cotton carding roller (702) cotton carding tooth (703), the cotton carding roller (702) is fixedly mounted on the comb
On the outside of cotton doffer (701), and it is equipped with cotton in the outside junction of the cotton carding roller (702) and the cotton carding doffer (701)
Arc-shaped guide plate (8).
2. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the tin cylinder
(1) two sides are fixedly installed with spiral hairbrush (101), the spiral hairbrush (101) with the homogeneous cut-grafting in tin cylinder (1) surface
Touching.
3. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the slotting axis
(3) several support steel shafts (301), the fixed peace of the other end of support steel shaft (301) are equidistantly uniformly fixedly installed on
On tin cylinder (1) inner wall.
4. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the combination
Open frame (2) is made of bottom beam (201) and cantilever (202), and the cantilever (202) is fixedly mounted on the bottom beam (201), and
Closing shell (203), the closing shell (203) and the ginning crawler belt (5), institute are fixedly installed in the cantilever (202) end
Cotton carding roller (702) is stated directly to be fixedly connected with the primary cotton guiding plate (603).
5. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: adjacent
Supporting plate (401) are equipped between the primary ginning idler wheel (4), the contact position of the supporting plate (401) and the ginning crawler belt (5) is set
There are the Electrostatic Absorption cotton-wool device (402) being fixedly mounted on the supporting plate (401) outer surface, the Electrostatic Absorption cotton-wool device
(402) it is connected to by air-pressure tube (403) with the cotton-wool case (601).
6. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the primary
Cotton guiding plate (603) is in Y-shaped, and is equipped with screw joint casing (606) in the end of the primary cotton guiding plate (603), the spiral shell
It is equipped in line connecting sleeve (606) and compresses adjusting screw rod (607).
7. a kind of efficient automatic carding machine with enclosed construction according to claim 6, it is characterised in that: in the pressure
Tight adjusting screw rod (607) end is fixedly installed with secondary cotton guiding plate (608), and the secondary cotton guiding plate (608) is fixedly mounted on institute
It states on primary cotton guiding plate (603), and is mounted on described blow by bellows (609) in secondary cotton guiding plate (608) other end
The junction of cotton machine (602) and the cotton-wool case (601).
8. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the primary
It spreads and is equipped with arc-shaped guide plate (610) between cotton roller (604) and the contact roller (605), and on the arc-shaped guide plate (610)
Feed roll motor (611) are fixedly installed with, are equipped with dedusting scraper (612) at the top and bottom of the feed roll motor (611), it is described
Dedusting scraper (612) with the feed roll motor (611) surface oblique.
9. a kind of efficient automatic carding machine with enclosed construction according to claim 1, it is characterised in that: the cotton out
It is fixedly installed on arc-shaped guide plate (8) pattern doffing roller (801), the pattern doffing roller (801) is bonded with the cotton carding roller (702)
Contact.
10. a kind of efficient automatic carding machine with enclosed construction according to claim 9, it is characterised in that: described
Topping roll (802) and bottom roll (803), the topping roll (802) and bottom roll (803) are installed on the outside of pattern doffing roller (801)
Described cotton arc-shaped guide plate (8) upper and lower two sides out are respectively provided at, and cotton arc-shaped guide plate (8) out are being located at the topping roll
(802) part between the bottom roll (803) is equipped with the cellular fibers net (804).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810351331.8A CN110387604A (en) | 2018-04-17 | 2018-04-17 | A kind of efficient automatic carding machine with enclosed construction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810351331.8A CN110387604A (en) | 2018-04-17 | 2018-04-17 | A kind of efficient automatic carding machine with enclosed construction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110387604A true CN110387604A (en) | 2019-10-29 |
Family
ID=68283485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810351331.8A Pending CN110387604A (en) | 2018-04-17 | 2018-04-17 | A kind of efficient automatic carding machine with enclosed construction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110387604A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112501721A (en) * | 2020-12-03 | 2021-03-16 | 浙江创魏新材股份有限公司 | A dust protected carding unit for producing non-woven fabrics |
-
2018
- 2018-04-17 CN CN201810351331.8A patent/CN110387604A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112501721A (en) * | 2020-12-03 | 2021-03-16 | 浙江创魏新材股份有限公司 | A dust protected carding unit for producing non-woven fabrics |
| CN112501721B (en) * | 2020-12-03 | 2022-09-23 | 浙江创魏新材股份有限公司 | A dust protected carding unit for producing non-woven fabrics |
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