CN110386833A - Efficient You Ji Fei Fermentation fermenting process - Google Patents
Efficient You Ji Fei Fermentation fermenting process Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 112
- 230000004151 fermentation Effects 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000003895 organic fertilizer Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000010924 continuous production Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 210000003608 fece Anatomy 0.000 description 12
- 239000010871 livestock manure Substances 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000003337 fertilizer Substances 0.000 description 8
- 241000282898 Sus scrofa Species 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 241000287828 Gallus gallus Species 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000007689 inspection Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 230000035784 germination Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000007226 seed germination Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 241000208293 Capsicum Species 0.000 description 3
- 235000002566 Capsicum Nutrition 0.000 description 3
- 244000046052 Phaseolus vulgaris Species 0.000 description 3
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000001390 capsicum minimum Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000010903 husk Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010059410 Faecaluria Diseases 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 150000002829 nitrogen Chemical class 0.000 description 1
- 235000021049 nutrient content Nutrition 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/60—Heating or cooling during the treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Abstract
The present invention discloses efficient You Ji Fei Fermentation fermenting process, it mainly include two stages: (1) after Qian Fermentation ferment stage-material allocation, Jin Ru Qian Fermentation ferment area, it periodically stirs daily, continue 5~7 days, not additional heat energy (or micro heat source, such as air-heater are only provided), with natural conditions Jin Hang Fermentation ferment Jin row Bu Fen Fermentation ferment；And (2) Zhu Fermentation ferment stage-Jing Qian Fermentation ferment Ban Fermentation ferment raw materials carry out reaction 2~4 hours with quick stirring into Zhu Fermentation ferment machine, and raw material is made to obtain the organic fertilizer up to completely decomposed.
Description
Technical field
The present invention about a kind of organic fertilizer Gao Xiao Fermentation fermenting process.
Background technique
Ji Fei Fermentation ferment is the ability that various organic matters can be decomposed using microorganism or ferment, (such as by organic fertilizer raw material
Listed by table one) it is converted to organic fertilizer.Fermentation ferment quality and organic fertilizer quality, can be often depending on provide microorganism or ferment is suitable
Suitable raw material and good reaction environment.
Table one, organic fertilizer raw material classification
Early stage organic fertilizer production method utilizes raw material to accumulate more, surface again plastic covering film to prevent moisture loss, and
Reach heat insulation effect, waits experience Yi Duan Shi Jian Fermentation ferment, after temperature rises, then carry out artificial turning, turning to temperature repeatedly
No longer rise, both reaches decomposed degree.The method often needs 3~6 months time-consuming or more the time.Thereafter exploitation turning machine is timed
Turning, and human cost is reduced, only the method often also needs time-consuming 45~60 day time.With the development of science and technology industry is opened again
You Ji Fei Fermentation ferment agent is issued, has the microbial bacteria of high organic principle capacity of decomposition through artificial screening and culture using additional addition
Kind or ferment shorten organic fertilizer decomposed time to 30~45 day time to accelerate organic fertilizer decomposed.
However in recent years, on the one hand because the worldwide trend of organic agriculture (food safety is got worse with ecological problem, so
Encourage the organic agriculture for implementing that the ecological balance and food safety can be had both)；On the other hand because environmental protection (handles a large amount of manure of livestock and poultry and agriculture
Industry waste) and improve soil (because implementing chemical agriculture method, pollution and soil property deterioration problem day of the soil by chemical fertilizer and pesticide
Become serious) urgent need, the demand of organic fertilizer shoots up.Even if in turning machine method relatively progressive at present, there are still
Need to be dependent on artificial, consumption manpower, quality is bad or unstable, production capacity is low, environment is dirty and messy, air pollution and it is at high cost (including when
Between cost, venue cost and environmentally friendly cost) the problems such as so that organic fertilizer production capacity and quality are far away from market demands and demand.You
Industry develops You Ji Fei Fermentation ferment machine (Huo Fermentation fermentation tank again afterwards), with controlling electric energy reaction condition (functions such as heating and steaming), significantly
The Suo Duan Fermentation ferment time, only energy consumption is high, thus increases production cost.
It still needs to develop energy-efficient You Ji Fei Fermentation fermenting process so far.
Summary of the invention
The present invention provides a kind of Gao Xiao Fermentation fermenting process of organic fertilizer, mainly includes two stages:
(after 1) Qian Fermentation ferment stage-material allocation, Jin Ru Qian Fermentation ferment area periodically stirs daily, continues 5~7 days, not additional
Thermal energy (or micro heat source, such as air-heater are only provided), with natural conditions Jin Hang Fermentation ferment Jin row Bu Fen Fermentation ferment；And
(2) Zhu Fermentation ferment stage-Jing Qian Fermentation ferment Ban Fermentation ferment raw materials, into Zhu Fermentation ferment machine, with quick stirring carry out reaction 2~
4 hours, raw material is made to obtain the organic fertilizer up to completely decomposed.
Embodiment , Qian Fermentation ferment area is to stir 1~2 (or view former material with turning machine daily one of according to the method for the present invention
Expect that situation adjusts number), it carries out Partial fermentation and reaches semi-decomposed, water content about 50%.
Embodiment , Zhu Fermentation ferment area is under Celsius temperature 50-80 degree one of according to the method for the present invention, and quickly agitation carries out
Reaction.
According to the method for the present invention, because dividing Fermentation ferment, Si Houjin into row portion with the Fermentation ferment stage before natural conditions progress comprising one
The Hang Zhu Fermentation ferment stage provides thermal energy with quick stirring, and entire manufacturing process can be rapidly completed in 7 days, and can reach and substantially reduce
Energy consumption cost.Table two is compared as follows with first forward pass system Fermentation ferment, the agent of Fermentation ferment and the high effect Fermentation fermenting process of the present invention.
Watch two, passing system Fermentation ferment, the agent of Fermentation ferment and the present invention, speed Fermentation fermenting process compares fastly
On the other hand, the present invention provide it is a kind of for carry out this Fa Ming Fermentation fermenting process implementation system, including the Fermentation ferment area Qian and
Zhu Fermentation ferment area, the two are connection continuous process, and it includes a quickly stirring that wherein Qian Fermentation ferment area, which overthrows the machine Fermentation ferment area , Zhu comprising one,
Machine.
One of present invention embodiment lies in and reconnects a bagging area, wherein including a packing machine.
Detailed description of the invention
Fig. 1 is described as carrying out a kind of embodiment that the method for the present invention implements system, includes Fermentation ferment area (2) Ji Yizhu before one
Fermentation ferment area (3), the two are straight line link.Additionally comprise feedstock processing area (1) and bagging area (4) and finished product storage area (5).
Fig. 2 is described as carrying out the another embodiment that the method for the present invention implements system, includes Yi Qian Fermentation ferment area (2) and one
Zhu Fermentation ferment area (3), the two is linked with L-type.Additionally comprise feedstock processing area (1) and bagging area (4) and finished product storage area (5).
Specific embodiment
The present invention provides a kind of Gao Xiao Fermentation ferment processing procedure of organic fertilizer, to provide the organic fertilizer of high quality and tool price advantage
Product.
Gen Ju this Fa Ming Fermentation fermenting process includes two stages:
(after 1) Qian Fermentation ferment stage-material allocation, Jin Ru Qian Fermentation ferment area periodically stirs daily, continues 5~7 days, not additional
Thermal energy (or micro heat source, such as air-heater are only provided), with natural conditions Jin Hang Fermentation ferment Jin row Bu Fen Fermentation ferment；And
(2) Zhu Fermentation ferment stage-Jing Qian Fermentation ferment Ban Fermentation ferment raw materials, into Zhu Fermentation ferment machine, quickly to stir and heat progress
Reaction 2~4 hours makes raw material obtain the organic fertilizer up to completely decomposed.
The present invention entirely has the design of machine fertilizer Fermentation ferment, including, the amount of organic fertilizer raw material, high carbon raw material and high-nitrogen stock ratio
The offers such as example, water content, temperature and oxygen and condition all need to consider.Component ratio such as table in each high nitrogen and high-carbon Organic Ingredients
Shown in three.
The component list of table three, different Organic Ingredients
Note: heavy metal can not decompose in Dui Fei fermentation process, therefore should be avoided and use the raw material containing heavy metal component.
According to the present invention, providing good has machine fertilizer Fermentation ferment condition: the high Carbon materials of high nitrogen class material adapted make carbon/nitrogen
Than adjusting between 25~35；Fermentation process water content maintains between 50~65%；When temperature is increased to 60 DEG C Celsius or more,
Turning is carried out simultaneously to reduce temperature in due course and supply oxygen；Good bacterium phase or ferment are additionally needed, can just be promoted organic
Fertilizer reaches complete decomposed journey.
One of according to the method for the present invention embodiment, according to using property of raw material (such as nutrient content, carbon/nitrogen) adjustment appropriate
Ratio mixed, to meet the requirement of carbon/nitrogen needed for the organic fertilizer drawn up into and fertilizer point (nitrogen, phosphorus, potassium) ratio；Adjust water
Point, add appropriate You Fei Fermentation ferment agent.Qian Fermentation ferment area is to be stirred daily with turning machine at least 1~2 time, continues 5~7 days, is carried out
Partial fermentation reaches semi-decomposed, water content about 50%.Zhu Fermentation ferment area is under Celsius temperature 50-80 degree, and quickly agitation carries out reaction 2
~4 hours.
Embodiment, the area ZhuFermentation Jiao can be with the China's Mainland patent ZL of inventor one of according to the method for the present invention
20132 No. 0636397.4 Suo Shu Fermentation ferment machines are quickly stirred.
Referring to Figure 1 and Figure 2, the embodiment for describing implementation the method for the present invention, operating process include:
1. raw material that will be deployed in feedstock processing area (1) is sent into Qian Fermentation ferment area (2) with forklift or conveyer, can separately be added
Outer cover and air-breather can keep temperature and supply oxygen, propose Gao Fermentation ferment effect, with artificial spades, forklift or turning machine daily 2
Secondary turn over pushes away, and carries out 5~7 days.
It can be a Jiao Ban Fermentation ferment machine (such as Chinese Patent No. ZL 2. be sent into Zhu Fermentation ferment area (3) with forklift or conveyer
2013 No. 20636397.4 Suo Shu Fermentation ferment machines), set temperature is reacted through certain time, and Dai Wan Cheng Fermentation ferment obtains organic fertilizer product.
The organic fertilizer product of Wan Cheng Fermentation ferment is sent with conveyer to bagging area (4), with screening machine (or pulverizer) decontamination
(or homogenization) is to get organic fertilizer finished product.Finished product storage area (5) storage can be transported to.
The specific embodiment presented below for implementing the method for the present invention, to illustrate the technical characteristic and effect of the present invention；But
It should not be used as limiting or be interpreted to implement the limitation of the present invention.
Embodiment
The Gao Xiao Fermentation fermenting process of 1 Swine manure of embodiment
Fermentation ferment is imitated into row is high using pig manure as primary raw material according to the present invention.Raw material include: that (35~40% is aqueous for dry pig manure
Amount) 20% (volume)；Fecaluria mixed liquor or biogas residue (80~95% water content) 40% (volume)；Husk (10~15% water content)
15% (volume)；And sawdust (15~20% water content) 25% (volume).Taking 800 liters of total volume, water content adjusts to 45~
50%.Fermentation ferment agent activating solution (i.e. Yi Fen Mo Fermentation ferment agent be added 20 times of weight water, after mixing evenly stand 24~72 hours) with
Raw material are added in ratio 1/500 (W/V).
This instance method Fermentation ferment condition is as follows:
(1) Qian Fermentation ferment area-stirs 1~2 time daily with turning machine, continues 5~7 days, reaches semi-decomposed, water content about 50%；
It (is reacted 2~4 hours under Celsius temperature 50-80 degree in the 2 Zhu Fermentation ferment areas) (machine)-.
It is dark brown, homogeneous, no-sundries and no foul smell according to Swine manure finished appearance obtained by the above method.It carries out
Fertile part check analysis such as following table four.
Table four, Swine manure fertilizer part inspection result
Rotten degree inspection (seed germination experiment) is carried out simultaneously, 5 grams of organic fertilizers for being intended to detect is taken, is put into 200ml volume
In beaker, 100ml moisture is added.It stands at 60 DEG C, 3 hours.Take filtered fluid.Replace fertilizer filtered fluid as control using clear water
Group.No matter the seed germination experiment of capsicum or long beans, the ratio (experimental group/control group) of experimental group and control group germination percentage all reaches
90% or more (97.4% and 97.7%), the i.e. organic fertilizer quality of expression test have reached complete decomposed degree.Test result is as follows
Table five, no matter the seed germination experiment of capsicum or long beans, the ratio (experimental group/control group) of experimental group and control group germination percentage is all
Up to 90% or more (97.4% and 97.7%), i.e. the organic fertilizer quality of expression test has reached complete decomposed degree.
Table five, Swine manure rotten degree inspection result
The Gao Xiao Fermentation fermenting process of 2 chicken manure organic fertilizer of embodiment
Fermentation ferment is imitated into row is high using chicken manure as primary raw material according to the present invention.Raw material include: that (35~45% is aqueous for dried poultrymanure
Amount) 60% (volume)；Husk (10~15% water content) 40% (volume).Taking 800 liters of total volume, water content adjusts to 45~
50%.The water of 20 times of weight is added in Fermentation ferment agent activating solution (Fen Mo Fermentation ferment agent, stands 24~72 hours after mixing evenly) with ratio
Raw material are added in 1/500 (W/V).
This instance method Fermentation ferment condition is as follows:
(1) Qian Fermentation ferment area-stirs 1~2 time daily with turning machine, continues 5~7 days, reaches semi-decomposed, water content about 50%；
It (is reacted 2~4 hours under Celsius temperature 50-80 degree in 2) Zhu Fermentation ferment areas-.
It is dark brown, homogeneous, no-sundries and no foul smell according to chicken manure organic fertilizer finished product obtained above.Fertile part is carried out to examine
It is analyzed as follows table six.
Table six, chicken manure organic fertilizer fertilizer part inspection result
Carry out rotten degree inspection (seed germination experiment) simultaneously.Test result such as following table seven, no matter the kind of capsicum or long beans
The ratio (experimental group/control group) of sub- germination test, experimental group and control group germination percentage all up to 90% or more (91.2% and
102%), that is, indicate that the organic compost quality of test has reached complete decomposed degree.
Table seven, chicken manure organic fertilizer rotten degree are examined
To sum up, Yi Benfaming Fermentation fermenting process, in conjunction with the preceding Fermentation ferment to be carried out from right Fermentation ferment, and the quickly main Fermentation ferment of stirring
Two-stage can substantially reduce production cost and Kuai speed Wan Cheng Fermentation ferment, provide superior in quality consistent organic fertilizer.
Claims (5)
1. a kind of Gao Xiao Fermentation fermenting process of organic fertilizer mainly includes two stages:
(after 1) mono- Qian Fermentation ferment stage-material allocation, Jin Ru Qian Fermentation ferment area periodically stirs daily, continues 5~7 days, not external heat
Can or micro heat source be only provided, with natural conditions Jin Hang Fermentation ferment Jin row Bu Fen Fermentation ferment；And
(2) mono- Zhu Fermentation ferment stage-Jing Qian Fermentation ferment Ban Fermentation ferment raw materials carry out reaction 2~4 into Zhu Fermentation ferment machine with quick stirring
Hour, so that raw material is obtained the organic fertilizer up to completely decomposed.
2. carrying out part according to the method described in claim 1, wherein the Qian Fermentation ferment area is stirred 1~2 time daily with turning machine
Fermentation reaches semi-decomposed, water content about 50%.
3. according to the method described in claim 1, wherein the Zhu Fermentation ferment area be under Celsius temperature 50-80 degree, quickly stir into
Row.
4. a kind of implementation system to carry out method of any of claims 1-3, including the Fermentation ferment area Qian is Ji Zhu Fermentation ferment
Area, the two are continuous process connection, and wherein the Fermentation ferment area Qian overthrows machine comprising one, which includes a quick mixer.
5. implementation system according to claim 4, wherein the main fermentation area reconnects a bagging area, which includes one
Packing machine.
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Cited By (1)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112266280A (en) * | 2020-10-30 | 2021-01-26 | 中国农业科学院都市农业研究所 | Community garbage combined treatment method and device |
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