A kind of production method of section copper strip
Technical field
The present invention relates to a kind of non-ferrous metals processing method more particularly to a kind of production methods of section copper strip.
Background technique
Section copper strip is mainly used for making the industries such as high-precision lead frame and new-energy automobile, uses characteristic according to it,
Major requirement is as follows: having high conduction and heating conduction, while should have good intensity, hardness, softening resistance, plating resistance
Energy, soldering and plastic packaging performance.
The traditional production technology of section copper strip mainly has rolling, milling method, forging method etc..
Rolling: using Japanese firm as representative, corresponding section copper strip blank, recycling type are mainly rolled out by roll
Rolling produces finished product.Its disadvantage: made-up belt performance, the surface quality of casting are difficult to meet the requirement of following process.Product size essence
Degree is not high, is also easy to produce biggish internal stress, plate shape is difficult to control.
Milling method: being that section copper strip blank is obtained with milling first, recycling type rolling is produced using German company as representative
Finished product.Disadvantage: the utilization rate of band is low, lumber recovery is lower, consistency is lower, mechanical performance is poor, surface quality is poor.
Forging method: using French company as representative, forging section copper strip blank with high velocity forging machine, then passes through type rolling
Produce product.Advantage: metal loss is few, precision is high, and product internal stress is small.Disadvantage: process flow is long, production efficiency is lower.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of short stream of the section copper strip haveing excellent performance is provided
Journey production method.
The technical scheme is that
A kind of production method of section copper strip, comprising the following specific steps
(1) continuous up-casting
Using power frequency smelting apparatus carry out continuous up-casting copper bar, smelting apparatus include smelting furnace, holding furnace, traction device,
Devices for taking-up.
Traction device includes crystallizer, graphite jig, sheath, traction electric machine.
Graphite jig is mounted on crystalliser feet, is stoppered and is applied with asbestos yarn with crystalliser feet junction in graphite jig
Upper graphite latex is to prevent air inlet from seeping copper.
The depth that graphite jig is inserted into copper liquid is 30-50mm, and crystallizer cooling water passes in and out water temperature difference at 15 DEG C.Melting furnace temperature
Degree is 1205 DEG C, and heat preservation furnace temperature is 1155 DEG C, melting furnace 380~420V of voltage, 300~340V of holding furnace voltage.
The diameter of continuous up-casting copper bar is Φ 20mm, 3~5mm of pitch, 600~700mm/min of continuous up-casting copper bar speed;
Copper liquid liquid level is 400~450mm;Melting furnace is covered with charcoal, and 100~150mm of thickness, holding furnace is covered with graphite phosphorus sheet
Lid maintains an equal level with a thickness of 30~40mm with sheath upper surface.
(2) continuously extruded
Continuous up-casting copper bar is carried out continuously extruded to prepare section copper strip blank.
First continuously extruded moulds of industrial equipment are preheated, 460 DEG C of temperature, keeps the temperature 5 hours;Moulds of industrial equipment after preheating are put
Into after shoe, it is put into guide plate, covers pressure plate, tightens screw, closes shoe, hold-down cylinder is compressed, puts on anti-oxidation pipe;Hold-down cylinder
Pressure gauge is 22~25Mpa, 3.5 turns of the speed of mainshaft, adds hot material.Hot material be 10 diameters be Φ 30mm, length be 400 ㎜,
Temperature is 700~800 DEG C of oxygen-free copper bars.
The gap of continuously extruded moulds of industrial equipment and extruding wheel is 0.7mm.
The section copper strip base of continuously extruded preparation and the section copper strip cross section of finished product are in proportion.
(3) a time rolls
Continuously extruded section copper strip blank is subjected to a time rolling.
The working modulus of a time rolling is 20%-50%.
Two-roller mill is used when a time rolls, wherein lower roll is plain-barreled roll, and upper roller is type roller.
A time roll when, section copper strip first passes through centralising device, rolled subsequently into roll, after rolling using
Second centralising device, type roller are consistent with the center line of section copper strip.
When a time rolls, section copper strip different cross section uses non-working modulus in proportion, and heavy in section working modulus is than small
The big 0.5%-2% of the working modulus in section.
(4) a time is drawn
Section copper strip after a time is rolled carries out a time drawing.
The working modulus that a time is drawn is 5%-15%.
A time draws draws for continuous volume.
When a time is drawn, section copper strip different-thickness uses non-working modulus in proportion, and heavy in section working modulus is than small
The small 0.5%-2% of the working modulus in section.
After a time is drawn, the surface roughness of section copper strip is less than 0.1 μm.
(5) it anneals
Section copper strip after a time is drawn is annealed, and annealing temperature is 300-500 DEG C, and soaking time is that 6-8 is small
When, the crystallite dimension of the section copper strip of preparation is 0.007-0.015mm, conductivity is greater than 101%IACS, and hydrogen embrittlement test is repeatedly curved
Bent number is not less than 15 times, and tensile strength is greater than 220MPa, and elongation percentage is greater than 55%.
The beneficial effects of the present invention are:
1. being drawn using continuous up-casting, continuously extruded, a time rolling, a time, the production method of annealing, realize different
The short route of type copper strips produces, and production method provided by the invention is not only energy-efficient, but also has excellent performance.
Using non-machining deformation method in proportion, the special-shaped copper of preparation when 2. a time rolling, a time draw deformation
Band dimensional accuracy is high.
3. using two sets of centralising devices when a time rolls, guarantee section copper strip dimensional accuracy.
4. a time rolls, the plate as caused by roll elastic-plastic deformation can be eliminated using non-working modulus in proportion
The problem of shape difference.
5. a time is drawn, the problem of caused plate shape difference when volume is drawn can be eliminated using non-working modulus in proportion.
Detailed description of the invention
Fig. 1 is the change in size schematic diagram of section copper strip of the invention in process of production.
Specific embodiment
The invention will be further described With reference to embodiment.
(1) continuous up-casting
Using power frequency smelting apparatus carry out continuous up-casting copper bar, smelting apparatus include smelting furnace, holding furnace, traction device,
Devices for taking-up.
Traction device includes crystallizer, graphite jig, sheath, traction electric machine.
Graphite jig is mounted on crystalliser feet, is stoppered and is applied with asbestos yarn with crystalliser feet junction in graphite jig
Upper graphite latex is to prevent air inlet from seeping copper.
The depth that graphite jig is inserted into copper liquid is 50mm, and crystallizer cooling water passes in and out water temperature difference at 15 DEG C.Melting furnace temperature
It is 1205 DEG C, heat preservation furnace temperature is 1155 DEG C, melting furnace voltage 420V, holding furnace voltage 300V.
The diameter of continuous up-casting copper bar is Φ 20mm, pitch 5mm, continuous up-casting copper bar speed 700mm/min;Copper liquid liquid level
Height is 450mm;Melting furnace is covered with charcoal, and thickness 150mm, holding furnace is covered with graphite phosphorus sheet, with a thickness of 30mm, with sheath
Upper surface maintains an equal level.
(2) continuously extruded
Continuous up-casting copper bar is carried out continuously extruded to prepare section copper strip blank.
First continuously extruded moulds of industrial equipment are preheated, 460 DEG C of temperature, keeps the temperature 5 hours;Moulds of industrial equipment after preheating are put
Into after shoe, it is put into guide plate, covers pressure plate, tightens screw, closes shoe, hold-down cylinder is compressed, puts on anti-oxidation pipe;Hold-down cylinder
Pressure gauge is 25Mpa, 3.5 turns of the speed of mainshaft, adds hot material.Hot material be 10 diameters be Φ 30mm, length is 400 ㎜, temperature
For 750 DEG C of oxygen-free copper bars.
The gap of continuously extruded moulds of industrial equipment and extruding wheel is 0.7mm.
The size of the section copper strip base T1 of continuously extruded preparation is that the size of 6mm, H1 are 4mm.
(3) a time rolls
Continuously extruded section copper strip blank is subjected to a time rolling.
Two-roller mill is used when a time rolls, wherein lower roll is plain-barreled roll, and upper roller is type roller.
A time roll when, section copper strip first passes through centralising device, rolled subsequently into roll, after rolling using
Second centralising device, type roller are consistent with the center line of section copper strip.
When a time rolls, section copper strip different-thickness uses non-working modulus in proportion.
It is 2.2mm that the size of section copper strip T2, which is the size of 3.24mm, H2, after a time rolling.
(4) a time is drawn
Section copper strip after a time is rolled carries out a time drawing.
A time draws draws for continuous volume.
When a time is drawn, section copper strip different-thickness uses non-working modulus in proportion.
After a time is drawn, the size of section copper strip base T3 is that the size of 3mm, H3 are 2mm.
(5) it anneals
Section copper strip after a time is drawn is annealed, and annealing temperature is 350 DEG C, and soaking time is 8 hours.
The crystallite dimension of the section copper strip of above method preparation is 0.007-0.015mm, conductivity is greater than 101%IACS,
Hydrogen embrittlement test alternating bending frequency 18 times, tensile strength 250MPa, elongation percentage 60%, surface roughness is less than 0.1 μm.
Above-described embodiment is only used for illustrating inventive concept of the invention, rather than the restriction to rights protection of the present invention,
It is all to be made a non-material change to the present invention using this design, protection scope of the present invention should all be fallen into.