CN110381721A - A kind of horizontal automatic intelligent high speed inserting system - Google Patents
A kind of horizontal automatic intelligent high speed inserting system Download PDFInfo
- Publication number
- CN110381721A CN110381721A CN201910638776.9A CN201910638776A CN110381721A CN 110381721 A CN110381721 A CN 110381721A CN 201910638776 A CN201910638776 A CN 201910638776A CN 110381721 A CN110381721 A CN 110381721A
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- Prior art keywords
- chain
- high speed
- automatic intelligent
- horizontal automatic
- intelligent high
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0495—Mounting of components, e.g. of leadless components having a plurality of work-stations
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Shearing Machines (AREA)
Abstract
The present invention relates to elements to insert apparatus field, specifically a kind of horizontal automatic intelligent high speed inserting system, including board, it is separately installed with motor erect-position driving structure, chain tension transport establishment, element on the board from centering structure, switching mechanism, shear angle mechanism, high speed blanking erect-position, splicing slotted vane, component pins and clamps transmission assembly, circle rotary disc assembly and knife combination mechanism.Structure of the invention design rationally, facilitates carry out Breakdown Maintenance, reduces maintenance cost, and intelligence degree is high, is obviously improved the inserting working efficiency of element, has highly application value.
Description
Technical field
The present invention relates to elements to insert apparatus field, specifically a kind of horizontal automatic intelligent high speed inserting system.
Background technique
Element is the component part of small-sized machine, instrument, itself is often made of several parts, can be in similar production
It is general in product；Often refer to certain parts of the industry such as electric appliance, radio, instrument, such as capacitor, transistor, balance spring, clockwork spring.Mainly
It is divided into: antivirus element, electronic component, pneumatic element, Hall element etc..
Under the conditions of deprofessionalization when batch making electronic product, usually manual mounting related components and welding are operated
It is synchronous to carry out.It should first assemble and need to be mechanically fixed component, first weld those more heat-resisting components, such as connector, small
Type transformer, resistance, capacitor etc.；Then it reassembles welding and compares the component that To Be Protected from Heat, such as various semiconductor devices and plastic seal
The element of dress.
Using aforesaid way inserting element, the inserting working efficiency of element is low, not smart enoughization.Therefore, for above
Status, there is an urgent need to develop a kind of horizontal automatic intelligent high speed inserting systems, to overcome the shortcomings of in currently practical application.
Summary of the invention
The embodiment of the present invention is designed to provide a kind of horizontal automatic intelligent high speed inserting system, to solve above-mentioned back
The problem of being proposed in scape technology.
To achieve the above object, the embodiment of the present invention provides the following technical solutions:
A kind of horizontal automatic intelligent high speed inserting system, including board are separately installed with the driving of motor erect-position on the board
Structure, chain tension transport establishment, element from centering structure, switching mechanism, shear angle mechanism, high speed blanking erect-position, splicing slotted vane,
Component pins clamp transmission assembly, circle rotary disc assembly and knife combination mechanism；
The motor erect-position driving structure uses digital output modul, for fixing gyration；The chain tension transport establishment adopts
Chain tensioning is driven with the Dual-Servo Motor that can absorb kinematic error；The element uses piece-picking type bidentate from centering structure
Wheel-drive mode；The switching mechanism uses double turntable splicing modes of synchronism stability；The shear angle mechanism is driven using eccentric wheel
Dynamic and vertical up-or-down movement, for so that cutting tinea pedis cylinder obtains about one selection for cutting placement of foot；The high speed blanking erect-position
Using the integrally formed high-accuracy blanking track for element blanking；The splicing slotted vane is designed using W type, and is had double
Fast multistation；The component pins clamp built-in the second chain folder for being used for clamping element of transmission assembly；The round rotary disc assembly loads
There is the micromotor for being used for transmission pcb board；The knife combination mechanism is for multiple groups shearing, molding and inserting element pin.
As a further solution of the present invention: the motor erect-position driving structure includes coiled strip cutter, positioning component, bias
Self-correcting component and stepper motor, the stepper motor are separately connected coiled strip cutter and positioning group by eccentric self-correcting component
Part.
As a further solution of the present invention: the chain tension transport establishment includes spring take-up assembly, the drive of preceding servo
Dynamic component and rear servo tension assembly.
As a further solution of the present invention: the element from centering structure include spur gear, centering intermediate plate, spring leaf and
Centering briquetting, using double centering intermediate plates as benchmark, the spring leaf is used to for diode lamp bead to be locked in double centering intermediate plates always
It is interior, and double centering intermediate plates return to initial position using gear engagement.
As a further solution of the present invention: the switching mechanism includes the first chain folder, the first chain, sprocket wheel and feeding circle
Disk, feeding disk are used to element thereon being sent to the first chain folder.
As a further solution of the present invention: the shear angle mechanism includes cutting foot knife, cutting tinea pedis cylinder, the first belt, sliding
The intermittent movement carried out vertically is driven by motor in axis, eccentric wheel and linear guide, the eccentric wheel.
As a further solution of the present invention: the splicing slotted vane is three stations, and splicing slotted vane includes feeding chain piece and the
Two chains, and the feeding chain piece is installed on the second chain.
As a further solution of the present invention: the component pins are clamped transmission assembly and are designed using injection molding, component pins
Clamping transmission assembly includes tabletting in the second chain folder and chain folder, is equipped in two second chain folders for members clamp
Tabletting in chain folder.
As a further solution of the present invention: the round rotary disc assembly includes the second belt, transmission shaft, micromotor and tooth
It takes turns, gear is installed on the Miniature electric machine output shaft, gear is linked with transmission shaft, is equipped on transmission shaft for transporting
Second belt of pcb board.
As a further solution of the present invention: the knife combination mechanism include cutter, right outer forming cutter, push broach and it is left at
Type blade, for shearing to element, right outer forming cutter and left shaping blades are used to carry out bending to element the cutter, push away
Knife is used to element being advanced to pcb board.
Compared with prior art, the beneficial effect of the embodiment of the present invention is:
The horizontal automatic intelligent high speed inserting system, included motor erect-position driving structure, chain tension transport establishment, member
Part is from centering structure, switching mechanism, shear angle mechanism, high speed blanking erect-position, splicing slotted vane, component pins clamp transmission assembly, circle turns
Disk component and knife combination mechanism, it is reasonable in design, facilitate carry out Breakdown Maintenance, reduces maintenance cost, intelligence degree is high,
It is obviously improved the inserting working efficiency of element, is had highly application value.
Detailed description of the invention
Fig. 1 is the main view schematic perspective view of the embodiment of the present invention.
Fig. 2 is the rear view three-dimensional structure of the embodiment of the present invention.
Fig. 3 be in Fig. 2 element from the enlarged diagram of centering structure division.
Fig. 4 is the enlarged diagram of shear angle mechanism section in Fig. 2.
Fig. 5 is the structural schematic diagram of motor erect-position driving structure in the embodiment of the present invention.
Fig. 6 is the structural schematic diagram of chain tension transport establishment in the embodiment of the present invention.
Fig. 7 be in the embodiment of the present invention element from the structural schematic diagram of centering structure.
Fig. 8 is the structural schematic diagram of switching mechanism in the embodiment of the present invention.
Fig. 9 is the structural schematic diagram of shear angle mechanism in the embodiment of the present invention.
Figure 10 is the structural schematic diagram of high speed of embodiment of the present invention blanking erect-position.
Figure 11 is the structural schematic diagram of splicing slotted vane in the embodiment of the present invention.
Figure 12 is the structural schematic diagram that component pins clamp transmission assembly in the embodiment of the present invention.
Figure 13 is the structural schematic diagram of circle rotary disc assembly in the embodiment of the present invention.
Figure 14 is the structural schematic diagram of knife combination mechanism in the embodiment of the present invention.
Figure 15 is the enlarged diagram of part A in Figure 14.
In figure: 1- motor erect-position driving structure, 2- chain tension transport establishment, 3- element is from centering structure, 4- interpreter
Structure, 5- shear angle mechanism, 6- high speed blanking erect-position, 7- splicing slotted vane, 8- component pins clamp transmission assembly, 9- circle rotary disc assembly, 10-
Knife combination mechanism；11- coiled strip cutter, 12- positioning component, 13- bias self-correcting component, 14- stepper motor；15- spring
Tight component, servo-drive component before 16-, servo tension assembly after 17-；18- spur gear, 19- centering intermediate plate, 20- spring leaf,
21- centering briquetting；The first chain folder of 22-, the first chain of 23-, 24- sprocket wheel, 25- element, 26- feeding disk；27- cuts foot knife, 28-
Cut tinea pedis cylinder, the first belt of 29-, 30- sliding axle, 31- eccentric wheel, 32- linear guide；33- blanking track；34- feeding chain piece,
The second chain of 35-；The second chain folder of 36-, tabletting in 37- chain folder；The second belt of 38-, 39- transmission shaft, 40- micromotor, 41- tooth
Wheel；42- cutter, the right outer forming cutter of 43-, 44- push broach, the left shaping blades of 45-.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
The embodiment of this patent is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and is only used for explaining this patent, and cannot be understood as a limitation of this patent.
In the description of this patent, it is to be understood that term " center ", "upper", "lower", "front", "rear", " left side ",
The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on the figure
Orientation or positional relationship, be merely for convenience of description this patent and simplify description, rather than the device of indication or suggestion meaning or
Element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limitation to this patent.
In the description of this patent, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection ", " setting " shall be understood in a broad sense, for example, it may be being fixedly linked, being arranged, may be a detachable connection, set
It sets, or is integrally connected, is arranged.For the ordinary skill in the art, above-mentioned art can be understood as the case may be
The concrete meaning of language in this patent.
Embodiment 1
Please refer to Fig. 1-15, in the embodiment of the present invention, a kind of horizontal automatic intelligent high speed inserting system, including board, it is described
Motor erect-position driving structure 1, chain tension transport establishment 2, element are separately installed on board from centering structure 3, switching mechanism
4, shear angle mechanism 5, high speed blanking erect-position 6, splicing slotted vane 7, component pins clamp transmission assembly 8, circle rotary disc assembly 9 and knife combination
Mechanism 10.
Further, the motor erect-position driving structure 1 uses digital output modul, for fixing gyration.
Further, the chain tension transport establishment 2 is driven using Dual-Servo Motor, and chain tensioning guarantees feeding essence
Standard can effectively eliminate error.
Further, the element uses piece-picking type bidentate wheel-drive mode from centering structure 3, is with double centering intermediate plates 19
Benchmark, spring leaf 20 are modified after diode lamp bead is locked in always in double centering intermediate plates 19, and double centering intermediate plates 19 utilize
Gear engagement returns to initial position preparation and corrects next time.
Further, the switching mechanism 4 uses double turntable splicing modes of synchronism stability, by double feeding disks 26 and chain
The first chain folder 22 on wheel 24 is cooperated, and the element 25 on feeding disk 26 is accurately sent in the first chain folder 22.
Further, it is inclined that drive is driven by motor using the driving of eccentric wheel 31 and vertical up-or-down movement in the shear angle mechanism 5
Heart wheel 31 carries out intermittent movement vertically, so that cutting tinea pedis cylinder 28 obtains about one selection for cutting placement of foot.
Further, the high speed blanking erect-position 6 uses integrally formed high-accuracy blanking track 33, tests through many experiments
Card measures optimal slideway distance and trend.
Further, the splicing slotted vane 7 is designed using W type, and has double-speed multistation, specifically using three stations
Splicing slotted vane 7 improves feeding efficiency and its stability compared to single, double station universal on the market.
Further, the component pins are clamped transmission assembly 8 and are designed using injection molding, specifically use integrated injection molding
Technique, compact-sized precision, built-in second chain folder, 36 tabletting are used to clamping element 25.
Further, the round rotary disc assembly 9 is spaces compact type and is mounted with the transmission pcb board of micromotor 40, by micro-
Type motor 40 drives gear, and the second belt 38 transports pcb board, is also able to achieve function in compact space.
Further, the knife combination mechanism 10 is for multiple groups shearing, molding and 25 pin of inserting element, by cutter 42
It is sheared, forming cutter carries out bending, push broach 44 to element 25 and element 25 is advanced on pcb board.
Embodiment 2
Please refer to Fig. 5-15, the present embodiment difference from example 1 is that:
Specifically, as shown in figure 5, the motor erect-position driving structure 1 includes coiled strip cutter 11, positioning component 12, eccentric self-correcting
Positive component 13 and stepper motor 14, the stepper motor 14 pass through eccentric self-correcting component 13 and are separately connected coiled strip cutter 11 and determine
Hyte part 12.
Specifically, as shown in fig. 6, the chain tension transport establishment 2 includes spring take-up assembly 15, preceding servo-drive group
Part 16 and rear servo tension assembly 17.
Specifically, as shown in fig. 7, the element includes spur gear 18, centering intermediate plate 19, spring leaf 20 from centering structure 3
With centering briquetting 21.
Specifically, as shown in figure 8, the switching mechanism 4 includes the first chain folder 22, the first chain 23, sprocket wheel 24 and feeding
Disk 26.
Specifically, as shown in figure 9, the shear angle mechanism 5 includes cutting foot knife 27, cutting tinea pedis cylinder 28, the first belt 29, sliding
Axis 30, eccentric wheel 31 and linear guide 32.
Specifically, as shown in Figure 10, the high speed blanking erect-position 6 includes the blanking track 33 for 25 blanking of element.
Specifically, as shown in figure 11, the splicing slotted vane 7 includes feeding chain piece 34 and the second chain 35, and the feeding
Chain piece 34 is installed on the second chain 35.
Specifically, as shown in figure 12, it includes tabletting in the second chain folder 36 and chain folder that the component pins, which clamp transmission assembly 8,
37, tabletting 37 in the chain folder for clamping to element 25 is installed in two second chain folders 36.
Specifically, as shown in figure 13, the round rotary disc assembly 9 includes the second belt 38, transmission shaft 39,40 and of micromotor
Gear 41 is equipped with gear 41 on 40 output shaft of micromotor, and gear 41 is linked with transmission shaft 39, on transmission shaft 39
Second belt 38 is installed.
Specifically, as shown in FIG. 14 and 15, the knife combination mechanism 10 includes cutter 42, right outer forming cutter 43, push broach
44 and left shaping blades 45.
The horizontal automatic intelligent high speed inserting system, included motor erect-position driving structure 1, chain tension transporter
Structure 2, element are clamped from centering structure 3, switching mechanism 4, shear angle mechanism 5, high speed blanking erect-position 6, splicing slotted vane 7, component pins and are passed
Defeated component 8, circle rotary disc assembly 9 and knife combination mechanism 10 are reasonable in design, facilitate carry out Breakdown Maintenance, reduce maintenance at
This, intelligence degree is high, is obviously improved the inserting working efficiency of element, has highly application value.
The above are merely the preferred embodiment of the present invention, it is noted that for those skilled in the art, not
Under the premise of being detached from present inventive concept, several modifications and improvements can also be made, these also should be considered as protection model of the invention
It encloses, these all will not influence the effect and patent practicability that the present invention is implemented.
Claims (10)
1. a kind of horizontal automatic intelligent high speed inserting system, including board, which is characterized in that be separately installed on the board
Motor erect-position driving structure (1), chain tension transport establishment (2), element are from centering structure (3), switching mechanism (4), angle shear
Structure (5), high speed blanking erect-position (6), splicing slotted vane (7), component pins clamp transmission assembly (8), circle rotary disc assembly (9) and cutter group
It closes mechanism (10)；
The motor erect-position driving structure (1) uses digital output modul, for fixing gyration；The chain tension transport establishment
(2) using the Dual-Servo Motor driving chain tensioning that can absorb kinematic error；The element is used from centering structure (3) and is dialled
Chip bidentate wheel-drive mode；The switching mechanism (4) uses double turntable splicing modes of synchronism stability；The shear angle mechanism
(5) using eccentric wheel (31) driving and vertical up-or-down movement, for cutting placement of foot so that cutting tinea pedis cylinder (28) and obtaining about one
Selection；The high speed blanking erect-position (6) uses the integrally formed high-accuracy blanking track (33) for element (25) blanking；
The splicing slotted vane (7) is designed using W type, and has double-speed multistation；The component pins clamp transmission assembly (8) built-in use
In the second chain folder (36) of clamping element (25)；The round rotary disc assembly (9) is mounted with the micromotor for being used for transmission pcb board
(40)；The knife combination mechanism (10) is for multiple groups shearing, molding and inserting element (25) pin.
2. horizontal automatic intelligent high speed inserting system according to claim 1, which is characterized in that the motor erect-position drives
Dynamic structure (1) includes coiled strip cutter (11), positioning component (12), eccentric self-correcting component (13) and stepper motor (14), described
Stepper motor (14) passes through eccentric self-correcting component (13) and is separately connected coiled strip cutter (11) and positioning component (12).
3. horizontal automatic intelligent high speed inserting system according to claim 1 or 2, which is characterized in that the chain
Tight transport establishment (2) includes spring take-up assembly (15), preceding servo-drive component (16) and rear servo tension assembly (17).
4. horizontal automatic intelligent high speed inserting system according to claim 3, which is characterized in that the element is from centering
Structure (3) includes spur gear (18), centering intermediate plate (19), spring leaf (20) and centering briquetting (21), and the spring leaf (20) is used
It is interior in diode lamp bead is locked in double centering intermediate plates (19) always, and double centering intermediate plates (19) are returned to initially using gear engagement
Position.
5. horizontal automatic intelligent high speed inserting system according to claim 4, which is characterized in that the switching mechanism
It (4) include the first chain folder (22), the first chain (23), sprocket wheel (24) and feeding disk (26), feeding disk (26) is used for it
On element (25) be sent on the first chain folder (22).
6. horizontal automatic intelligent high speed inserting system according to claim 1, which is characterized in that the shear angle mechanism
It (5) include cutting foot knife (27), cutting tinea pedis cylinder (28), the first belt (29), sliding axle (30), eccentric wheel (31) and linear guide
(32), the intermittent movement carried out vertically is driven by motor in the eccentric wheel (31).
7. horizontal automatic intelligent high speed inserting system according to claim 1 or 6, which is characterized in that the splicing groove
Piece (7) is three stations, and splicing slotted vane (7) includes feeding chain piece (34) and the second chain (35), and the feeding chain piece (34) is pacified
Loaded on the second chain (35).
8. horizontal automatic intelligent high speed inserting system according to claim 7, which is characterized in that the component pins clamp
Transmission assembly (8) is designed using injection molding, and it includes tabletting in the second chain folder (36) and chain folder that component pins, which clamp transmission assembly (8),
(37), tabletting (37) in the chain folder for clamping to element (25) is installed on two second chain folders (36).
9. horizontal automatic intelligent high speed inserting system according to claim 8, which is characterized in that the round rotary disc assembly
It (9) include the second belt (38), transmission shaft (39), micromotor (40) and gear (41), micromotor (40) output shaft
On be equipped with gear (41), gear (41) is linked with transmission shaft (39), and transmission shaft is equipped on (39) for transporting pcb board
The second belt (38).
10. horizontal automatic intelligent high speed inserting system according to claim 9, which is characterized in that the knife combination
Mechanism (10) includes that cutter (42), right outer forming cutter (43), push broach (44) and left shaping blades (45), the cutter (42) are used for
Element (25) is sheared, right outer forming cutter (43) and left shaping blades (45) are used to carry out bending, push broach to element (25)
(44) for element (25) to be advanced to pcb board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910638776.9A CN110381721B (en) | 2019-07-16 | 2019-07-16 | Horizontal intelligent full-automatic high-speed plug-in mounting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910638776.9A CN110381721B (en) | 2019-07-16 | 2019-07-16 | Horizontal intelligent full-automatic high-speed plug-in mounting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110381721A true CN110381721A (en) | 2019-10-25 |
| CN110381721B CN110381721B (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910638776.9A Active CN110381721B (en) | 2019-07-16 | 2019-07-16 | Horizontal intelligent full-automatic high-speed plug-in mounting system |
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| CN (1) | CN110381721B (en) |
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| US20180314918A1 (en) * | 2015-11-09 | 2018-11-01 | Fuji Corporation | Lead tip position image recognition method and lead tip position image recognition system |
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|---|---|---|---|---|
| JP3776323B2 (en) * | 2001-02-28 | 2006-05-17 | Ｔｄｋ株式会社 | Electronic component lead wire cutting and clinching device and electronic component insertion device |
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|---|---|
| CN110381721B (en) | 2020-07-31 |
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