CN110379876A - A kind of deposited attach together of solar battery sheet film is set - Google Patents
A kind of deposited attach together of solar battery sheet film is set Download PDFInfo
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- CN110379876A CN110379876A CN201910654765.XA CN201910654765A CN110379876A CN 110379876 A CN110379876 A CN 110379876A CN 201910654765 A CN201910654765 A CN 201910654765A CN 110379876 A CN110379876 A CN 110379876A
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- 230000007246 mechanism Effects 0.000 claims abstract description 90
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 238000010030 laminating Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000013461 design Methods 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims description 57
- 229910052802 copper Inorganic materials 0.000 claims description 57
- 229910000906 Bronze Inorganic materials 0.000 claims description 43
- 239000010974 bronze Substances 0.000 claims description 43
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 43
- 238000005422 blasting Methods 0.000 claims description 26
- 238000005096 rolling process Methods 0.000 claims description 25
- 238000010096 film blowing Methods 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000010924 continuous production Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000007795 chemical reaction product Substances 0.000 abstract description 3
- 239000010408 film Substances 0.000 description 119
- 239000000047 product Substances 0.000 description 11
- 239000010409 thin film Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 206010037660 Pyrexia Diseases 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1864—Annealing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
A kind of deposited attach together of solar battery sheet film is set, including rack, is provided with film discharge mechanism, lower film discharge mechanism, heating mechanism, laminating mechanism, cooling body and receiving mechanism in the rack；Upper film and lower film are respectively after upper film discharge mechanism and lower film discharge mechanism are sent out, after S type copper wire on upper film is heated at heating mechanism, upper film and lower film are pressed together by laminating mechanism again, then heating is carried out again improves deposited conjunction effect, it is cooled down again after the completion of fitting, end product film is wound by receiving mechanism；The solar battery sheet film of this programme design applies to attach together and sets and heating, pressing, cooling three processes can be realized continuous production from the time and spatially, reduces the switching fixture time, improves production efficiency.
Description
Technical field
The invention belongs to new energy solar battery " Chinese watt " component production fields, and in particular to a kind of solar panel
Film Fu He mechanism.
Background technique
Continuous pursuit due to the mankind to sustainable energy and clean energy resource, traditional fossil energy are no longer satisfied people
Demand；Solar battery has many advantages, such as efficient, clean, safe and reliable, it has also become current as a kind of clean energy
Energy development hot spot.
With new energy fast development, " Chinese watt " utilizes efficient thin-film solar component and safety glass perfect combination, allows
Tile can be realized roof solar power generation, can be good at combining together with architectural appearance under the premise of safety durable.
Thin-film solar cells, can also because having pliability that can be fabricated to non-planar configuration other than plane
In conjunction with building or become a part of building, it is very widely used.Existing thin-film solar cells inconvenience into
Row coating processing.
It is set therefore, it is necessary to design a kind of deposited attach together of solar battery sheet film, it can be by heating, pressing, cooling three
Process realizes continuous production from the time and spatially, and the upper film and lower die for quickly completing thin-film solar cells stick work
Make.
Summary of the invention
To overcome the deficiencies in the prior art described above, applies and close it is an object of that present invention to provide a kind of solar panel film
Mechanism.
In order to achieve the above objects and other related objects, present invention provide the technical scheme that a kind of solar panel
Film Fu He mechanism, including rack are provided with film discharge mechanism, lower film discharge mechanism, heating mechanism, pressing in the rack
Mechanism, cooling body and receiving mechanism；
The upper film discharge mechanism includes upper film blowing rolling wheel and upper film guide wheel group, and the upper film discharging roll is located at the rack
Upside, be wound with film on the upper film discharging roll, the upper film surface is provided with S type copper wire；
The lower film discharge mechanism includes lower film blowing rolling wheel and lower film guide wheel group, and the lower film discharging roll is located at the rack
Downside, be wound with lower film on the lower film discharging roll；
The heating mechanism includes the first bronze medal directive wheel, the second bronze medal directive wheel and third copper directive wheel, and the bronze medal one is oriented to
Wheel connection and third copper directive wheel electrified wire anode, the second bronze medal directive wheel connection are powered near guiding, it is described on
Film takes turns to the second bronze medal directive wheel by the first bronze medal guiding and arrives laminating mechanism again, and the lower die arrives pressing by the second bronze medal directive wheel again
Mechanism, while the laminating mechanism is arranged between the second bronze medal directive wheel and the third copper directive wheel；
The laminating mechanism includes upper pressure wheel, lower pressure wheel, compression cylinder and driving motor, and the driving motor is passed by a band
Dynamic device is connected with the upper pressure wheel, and the lower pressure wheel is located at the lower section of the upper pressure wheel, and the lower pressure wheel connects lifting cylinder；
The cooling body includes the first cold air blasting gun and the second cold air blasting gun, and first cold air blasting gun and second cold air blasting gun are distinguished
It is corresponding above and below the third copper directive wheel, and up and down；
The receiving mechanism includes finished films guide wheel group and finished films rewinding rolling wheel, is applied by the upper film and the lower film
The finished films being combined into are by the finished films guide wheel group finally on the finished films rewinding rolling wheel.
Preferably, vision-based detection mechanism is additionally provided in the rack, the vision-based detection mechanism is located at the cooler
Between structure and the receiving mechanism, the vision-based detection mechanism includes mounting base, and the mounting base is fixed on the rack
On, industrial camera, light source board and guide wheel group are provided on the mounting base, the industrial camera connects industrial lens,
The light source board and the guide wheel group are located at the lower section of the industrial lens.
Preferably, the first bronze medal directive wheel, the second bronze medal directive wheel and the third copper wheel design are identical,
It is all made of supporting block, rotary shaft, copper wheel, rotation electrical connector, electrified wire connects the rotation electrical connector, the rotation
Electrical connector connects the copper wheel, and the supporting block and the copper wheel are set in the rotary shaft, and the supporting block is located at institute
Copper wheel bottom is stated, is additionally provided with bearing between the copper wheel and the rotary shaft.
Preferably, first cold air blasting gun is identical with the second cold air blasting gun structure, all includes turbine duct, the turbine
Pipeline is fixed in the rack by mounting bracket and gripping block, gas-tpe fitting is provided on the turbine duct, together
Shi Suoshu turbine duct connects cold air gun barrel, and the nozzle of the cold air gun barrel is directed at the third copper directive wheel, the cold air rifle
The tail end of pipe is provided with supporting block.
Preferably, insulation thermocouple is additionally provided in the supporting block.
Preferably, the bearing material is ceramics, and the copper wheel material is red copper.
For the structure feature of above scheme, it is explained as follows:
The specific working principle of a kind of solar panel film Fu He mechanism of this programme design are as follows: upper film roll is wound on film and puts
On material volume wheel, for lower film on lower film blowing rolling wheel, upper film blowing rolling wheel and lower film blowing rolling wheel all pass through motor driven, open
When beginning work, motor rotation, simultaneously to upper film and lower die blowing, upper film is introduced into deposited upper and lower discharging roll by upper film guide wheel group
Attach together and set external copper wire apparatus for bending, the S type copper wire after bending is attached to the surface of upper film by copper wire apparatus for bending, then on
Film enters heating mechanism under the action of directive wheel, and lower film directly enters heating mechanism, heating mechanism under the action of directive wheel
The first bronze medal directive wheel and the positive and negative polarity wire that is separately connected of the second bronze medal directive wheel be powered, upper film by the first bronze medal directive wheel and
When between the second bronze medal directive wheel, the S type copper wire on surface can be switched on fever and preheat to upper coating materials band, and upper film and lower film exist
Can be stacked together when passing through the second bronze medal directive wheel simultaneously, subsequently into laminating mechanism, the lower pressure wheel of laminating mechanism is in lifting air
Rise under the drive of cylinder and contacted with upper pressure wheel, upper film and lower film are subjected to rolling pressing and sticked, when upper film and lower film pass through pressing
After mechanism fits together, when by between the second bronze medal directive wheel and third copper directive wheel, S type copper wire can be sent out by conducting again
The film that heat completes fitting is heated again, guarantees fitting effect, then when finished films pass through third copper guide wheel group,
Two cold air blasting guns up and down of cooling body: the first cold air blasting gun and the second cold air blasting gun blow cold airflow to finished films simultaneously, thus right
Finished films carry out fast cooling processing, and end product film is wound under the action of directive wheel in finished films rewinding rolling wheel
On, it completes entirely upper lower film and is bonded process.
The device is also provided with vision-based detection mechanism, as long as vision-based detection mechanism is used to detect the effect of lower film fitting,
Situations such as lower film patch is askew is avoided the occurrence of, the total quality of product is influenced；Its working principle is that: after finished product film cooling,
Into in the guide wheel group of vision-based detection mechanism, industrial camera cooperates industrial lens continuously take pictures to detect production to product
Whether product are qualified, and light source board is located at the back side of finished films, provide optimal light source for camera, guarantee effect of taking pictures.
Copper directive wheel belongs to traction wheel, is made of supporting block, rotary shaft, copper wheel, bearing, rotation electrical connector, electric rotating
Gas connection bond wires guarantee power circuit, and supporting block supports entire copper directive wheel.
It is existing that cold air blasting gun generates vortex tube after using vortex tube principle, compressed air to enter in turbine duct by gas-tpe fitting
As dividing air into cold and hot two parts, cold air blows out from the nozzle of cold air gun barrel and cools down to finished films, and heat is empty
Gas is excluded from the turbine duct other end.
The effect of insulation thermocouple is induction air outlet temperature, to control eddy current pipeline air inflow size, controls cold air
The temperature of the cold air blown out at the nozzle of gun barrel makes film apply conjunction and reaches good result.
Copper wheel material is red copper, and red copper is powered and heating conduction is preferable, and convenient for heating film, bearing material is ceramics, pottery
Porcelain can play good heat-insulated and insulation performance.
It is set the invention has the benefit that this programme designs a kind of deposited attach together of solar battery sheet film, can will heat,
Pressing, cooling three processes realize continuous production from the time and spatially, quickly complete the upper film of thin-film solar cells
Work is sticked with lower die, using composite construction, mechanism cooperative movement greatly reduces the switching fixture time, improves production efficiency, subtracts
Few operator's working strength.
Detailed description of the invention
Fig. 1 is overall structure of the present invention.
Fig. 2 is heating mechanism structural schematic diagram.
Fig. 3 is heating mechanism copper directive wheel cross-sectional view.
Fig. 4 is laminating mechanism structural schematic diagram.
Fig. 5 is vision-based detection mechanism structural schematic diagram.
Fig. 6 is cooling body cold air blasting gun structural schematic diagram.
In the figures above, upper film blowing rolling wheel 1, lower film blowing rolling wheel 2, heating mechanism 3, laminating mechanism 4, vision testing machine
Structure 5, cooling body 6, upper film 7, lower film 8, finished films rewinding rolling wheel 9, rack 10, the first bronze medal directive wheel 3.1, the second bronze medal guiding
Wheel 3.2, third copper directive wheel 3.3, supporting block 3.1.1, rotary shaft 3.1.2, copper wheel 3.1.4, bearing 3.1.5, rotation electrically connect
Head 3.1.6, upper pressure wheel 4.1, lower pressure wheel 4.2, lifting cylinder 4.3, driving motor 4.4, industrial camera 5.1, industrial lens
5.2, light source board 5.3, directive wheel 5.4, mounting base 5.5, turbine duct 6.1, mounting bracket 6.2, gripping block 6.3, tracheae connect
First 6.4, cold air gun barrel 6.5, support plate 6.6, insulation thermocouple 6.7.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Please refer to Fig. 1 ~ Fig. 6.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to
Cooperate the revealed content of specification, so that those skilled in the art understands and reads, being not intended to limit the invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, it should all still fall in disclosed skill
Art content obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and
The term of " one " etc. is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, relativeness
It is altered or modified, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
Embodiment: as shown in Figure 1, a kind of solar panel film Fu He mechanism, including rack 10, it is arranged in rack 10
There are upper film discharge mechanism, lower film discharge mechanism, heating mechanism 3, laminating mechanism 4, cooling body 6 and receiving mechanism；Upper film 7 is put
Expect that mechanism includes upper film blowing rolling wheel 1 and upper film guide wheel group, upper film discharging roll 1 is located at the upside of rack 10, upper film discharging roll 1
On be wound with film 7, upper 7 surface of film is provided with S type copper wire；Lower film discharge mechanism includes lower film blowing rolling wheel 2 and lower film guiding
Wheel group, lower film discharging roll 2 are located at the downside of rack 10, are wound with lower film 8 on lower film discharging roll 2；As shown in Fig. 2, heating mechanism 3
Including the first bronze medal directive wheel 3.1, the second bronze medal directive wheel 3.2 and third copper directive wheel 3.3, the connection of the first bronze medal directive wheel 3.1 and
Third copper directive wheel 3.3 electrified wire anode, the connection of the second bronze medal directive wheel 3.2 are powered near guiding, and upper film 7 is led by the first bronze medal
Laminating mechanism 4 is arrived again to the 3.1 to the second copper directive wheel 3.2 of wheel, lower film 8 arrives laminating mechanism 4 by the second bronze medal directive wheel 3.2 again,
Laminating mechanism 4 is arranged between the second bronze medal directive wheel 3.2 and third copper directive wheel 3.3 simultaneously；As shown in figure 4, laminating mechanism 4 wraps
Upper pressure wheel 4.1, lower pressure wheel 4.2, lifting cylinder 4.3 and driving motor 4.4 are included, driving motor 4.4 passes through a belt driver
It is connected with upper pressure wheel 4.1, lower pressure wheel 4.2 is located at the lower section of upper pressure wheel 4.1, and lower pressure wheel 4.2 connects lifting cylinder 4.3；Such as Fig. 1 institute
Show, cooling body 6 includes the first cold air blasting gun and the second cold air blasting gun, and the first cold air blasting gun and the second cold air blasting gun are located at third copper and lead
It is corresponding to above and below wheel 3.3, and up and down；As shown in Figure 1, receiving mechanism includes that finished films guide wheel group and finished product are thin
Film rewinding rolling wheel 9, by upper film 7 and lower film 8 apply the finished films being combined by finished films guide wheel group finally wound at
On product film rewinding rolling wheel 9.
A kind of specific working principle of solar panel film Fu He mechanism of this programme design are as follows: upper film 7 wound on
On upper film blowing rolling wheel 1, on lower film blowing rolling wheel 2, upper film blowing rolling wheel 1 and lower film blowing rolling wheel 2 all pass through lower film 8
Motor driven, when start-up operation, motor rotation, upper and lower discharging roll simultaneously to 8 blowing of upper film 7 and lower film, led by upper film by upper film 7
It is introduced into apply to attach together to wheel group and sets external copper wire apparatus for bending, the S type copper wire after bending is attached to by copper wire apparatus for bending
The surface of film 7, then upper film 7 enters heating mechanism 3 under the action of directive wheel, lower film 8 directly under the action of directive wheel into
Enter heating mechanism 3, the positive and negative polarity wire that the first bronze medal directive wheel 3.1 and the second bronze medal directive wheel 3.2 of heating mechanism 3 are separately connected is logical
Electricity, when by between the first bronze medal directive wheel 3.1 and the second bronze medal directive wheel 3.2, the S type copper wire on surface can be switched on upper film 7
Fever preheats upper 7 material strip of film, and upper film 7 and lower film 8 can be stacked together when passing through the second bronze medal directive wheel 3.2 at the same time,
Subsequently into laminating mechanism 4, the lower pressure wheel 4.2 of laminating mechanism 4 rises under the drive of lifting cylinder 4.3 to be connect with upper pressure wheel 4.1
Touching carries out the upper film 7 and lower film 8 to roll pressing sticking, when upper film 7 and lower film 8 are after laminating mechanism 4 fits together,
When by between the second bronze medal directive wheel 3.2 and third copper directive wheel 3.3, S type copper wire can be completed fitting by conducting fever again
Film heated again, guarantee fitting effect, then when finished films pass through 3.3 groups of third copper directive wheel when, cooling body 6
Two cold air blasting guns up and down: the first cold air blasting gun and the second cold air blasting gun blow cold airflow to finished films simultaneously, thus to finished films
Fast cooling processing is carried out, end product film is wound on finished films rewinding rolling wheel 9 under the action of directive wheel, is completed whole
A upper lower film is bonded process.
Preferred embodiment is as follows:
As shown in figure 5, being additionally provided with vision-based detection mechanism 5 in rack 10, vision-based detection mechanism 5 is located at cooling body 6 and rewinding
Between mechanism, vision-based detection mechanism 5 includes mounting base 5.5, and mounting base 5.5 is fixed in rack 10, on mounting base 5.5
It is provided with industrial camera 5.1, light source board 5.3 and guide wheel group 5.4, industrial camera 5.1 connects industrial lens 5.2, light source board
5.3 and guide wheel group 5.4 be located at the lower sections of industrial lens 5.2；As long as vision-based detection mechanism 5 is used to detect the effect of lower film fitting
Fruit avoids the occurrence of situations such as lower film patch is askew, influences the total quality of product；Its working principle is that: when finished product film cooling mistake
Afterwards, into the guide wheel group 5.4 of vision-based detection mechanism 5, it is continuous that industrial camera 5.1 cooperates industrial lens 5.2 to carry out product
It takes pictures to whether testing product is qualified, light source board 5.3 is located at the back side of finished films, provides optimal light source for camera, protects
Demonstrate,prove effect of taking pictures.
As shown in figure 3, the first bronze medal directive wheel 3.1, the second bronze medal directive wheel 3.2 and third copper 3.3 structures of directive wheel are identical,
It is all made of supporting block 3.1.1, rotary shaft 3.1.2, copper wheel 3.1.4, rotation electrical connector 3.1.6, electrified wire connection rotation
Electrical connector 3.1.6, rotation electrical connector 3.1.6 connection copper wheel 3.1.4, supporting block 3.1.1 and copper wheel 3.1.4 are set in rotation
On axis 3.1.2, supporting block 3.1.1 is located at the bottom copper wheel 3.1.4, is additionally provided with bearing between copper wheel 3.1.4 and rotary shaft 3.1.2
3.1.5；Copper directive wheel belongs to traction wheel, by supporting block 3.1.1, rotary shaft 3.1.2, copper wheel 3.1.4, bearing 3.1.5, electric rotating
Gas connector 3.1.6 composition, rotation electrical connector 3.1.6 connecting wire guarantee that power circuit, supporting block 3.1.1 support entire copper to lead
To wheel.
As shown in fig. 6, the first cold air blasting gun and the second cold air blasting gun structure are identical, it all include turbine duct 6.1, turbine duct
6.1 are fixed in rack 10 by mounting bracket 6.2 and gripping block 6.3, are provided with gas-tpe fitting on turbine duct 6.1
6.4, while turbine duct 6.1 connects cold air gun barrel 6.5, the nozzle of cold air gun barrel 6.5 is directed at third copper directive wheel 3.3, cold air
The tail end of gun barrel 6.5 is provided with support plate 6.6；Cold air blasting gun uses vortex tube principle, and compressed air is entered by gas-tpe fitting 6.4
Vortex tube phenomenon is generated after in turbine duct 6.1, divides air into cold and hot two parts, pipe of the cold air from cold air gun barrel 6.5
It is blown out at mouthful and finished films is cooled down, hot-air is excluded from 6.1 other end of turbine duct.
As shown in fig. 6, being additionally provided with insulation thermocouple 6.7 in support plate 6.6, the effect of insulation thermocouple 6.7 is induction
Air outlet temperature controls the temperature of the cold air blown out at the nozzle of cold air gun barrel 6.5 to control eddy current pipeline air inflow size
Degree makes film apply conjunction and reaches good result.
Copper wheel 3.1.4 material is red copper, and red copper is powered and heating conduction is preferable, convenient for heating film, bearing 3.1.5 material
For ceramics, ceramic energy plays good heat-insulated and insulation performance.
Having the beneficial effect that for the present embodiment can realize heating, pressing, cooling three processes from the time and spatially
Continuous production, the upper film 7 and lower die for quickly completing thin-film solar cells stick work, while cooperating testing agency right
The film that fitting is completed is detected, and guarantees the quality of product.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (6)
1. a kind of solar battery sheet film is applied to attach together and be set, it is characterised in that: including rack, be provided with film in the rack and put
Expect mechanism, lower film discharge mechanism, heating mechanism, laminating mechanism, cooling body and receiving mechanism；
The upper film discharge mechanism includes upper film blowing rolling wheel and upper film guide wheel group, and the upper film discharging roll is located at the rack
Upside, be wound with film on the upper film discharging roll, the upper film surface is provided with S type copper wire；
The lower film discharge mechanism includes lower film blowing rolling wheel and lower film guide wheel group, and the lower film discharging roll is located at the rack
Downside, be wound with lower film on the lower film discharging roll；
The heating mechanism includes the first bronze medal directive wheel, the second bronze medal directive wheel and third copper directive wheel, the first bronze medal guiding
Wheel connection and third copper directive wheel electrified wire anode, the second bronze medal directive wheel connection are powered near guiding, it is described on
Film takes turns to the second bronze medal directive wheel by the first bronze medal guiding and arrives laminating mechanism again, and the lower die arrives pressing by the second bronze medal directive wheel again
Mechanism, while the laminating mechanism is arranged between the second bronze medal directive wheel and the third copper directive wheel；
The laminating mechanism includes upper pressure wheel, lower pressure wheel, compression cylinder and driving motor, and the driving motor is passed by a band
Dynamic device is connected with the upper pressure wheel, and the lower pressure wheel is located at the lower section of the upper pressure wheel, and the lower pressure wheel connects lifting cylinder；
The cooling body includes the first cold air blasting gun and the second cold air blasting gun, and first cold air blasting gun and second cold air blasting gun are distinguished
It is corresponding above and below the third copper directive wheel, and up and down；
The receiving mechanism includes finished films guide wheel group and finished films rewinding rolling wheel, is applied by the upper film and the lower film
The finished films being combined into are by the finished films guide wheel group finally on the finished films rewinding rolling wheel.
2. a kind of solar battery sheet film according to claim 1 is applied to attach together and be set, it is characterised in that: in the rack also
It is provided with vision-based detection mechanism, the vision-based detection mechanism is between the cooling body and the receiving mechanism, the view
Feel that testing agency includes mounting base, the mounting base is fixed in the rack, is provided with industry on the mounting base
Camera, light source board and guide wheel group, the industrial camera connect industrial lens, and the light source board and the guide wheel group are located at
The lower section of the industrial lens.
3. a kind of solar battery sheet film according to claim 1 is applied to attach together and be set, it is characterised in that: first bronze medal is led
It is identical to wheel, the second bronze medal directive wheel and the third copper wheel design, all by supporting block, rotary shaft, copper wheel, rotation
Electrical connector composition, electrified wire connect the rotation electrical connector, and the rotation electrical connector connects the copper wheel, the branch
Bracer and the copper wheel are set in the rotary shaft, and the supporting block is located at the copper wheel bottom, the copper wheel and the rotation
Bearing is additionally provided between shaft.
4. a kind of solar battery sheet film according to claim 1 is applied to attach together and be set, it is characterised in that: first cold wind
Rifle is identical with the second cold air blasting gun structure, all includes turbine duct, and the turbine duct is pacified by mounting bracket and gripping block
Dress is fixed in the rack, gas-tpe fitting is provided on the turbine duct, while the turbine duct connects cold air gun barrel,
The nozzle of the cold air gun barrel is directed at the third copper directive wheel, and the tail end of the cold air gun barrel is provided with supporting block.
5. a kind of solar battery sheet film according to claim 4 is applied to attach together and be set, it is characterised in that: in the supporting block
It is additionally provided with insulation thermocouple.
6. a kind of solar battery sheet film according to claim 3 is applied to attach together and be set, it is characterised in that: the bearing material
For ceramics, the copper wheel material is red copper.
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| CN201910654765.XA CN110379876B (en) | 2019-07-19 | 2019-07-19 | Solar cell film application device |
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| CN201910654765.XA CN110379876B (en) | 2019-07-19 | 2019-07-19 | Solar cell film application device |
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| CN110379876B CN110379876B (en) | 2024-07-05 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101281938A (en) * | 2008-05-28 | 2008-10-08 | 安泰科技股份有限公司 | Method and apparatus for montage and assemble of thin film solar battery component as well as product thereof |
| KR20140137694A (en) * | 2013-05-23 | 2014-12-03 | 넬슨(주) | Battery Read film sealing Device |
| CN207217560U (en) * | 2017-09-14 | 2018-04-10 | 旭科新能源股份有限公司 | A kind of volume to volume package system for flexible thin-film solar cell |
| CN210156391U (en) * | 2019-07-19 | 2020-03-17 | 苏州德星云智能装备有限公司 | Solar wafer film applies device |
-
2019
- 2019-07-19 CN CN201910654765.XA patent/CN110379876B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101281938A (en) * | 2008-05-28 | 2008-10-08 | 安泰科技股份有限公司 | Method and apparatus for montage and assemble of thin film solar battery component as well as product thereof |
| KR20140137694A (en) * | 2013-05-23 | 2014-12-03 | 넬슨(주) | Battery Read film sealing Device |
| CN207217560U (en) * | 2017-09-14 | 2018-04-10 | 旭科新能源股份有限公司 | A kind of volume to volume package system for flexible thin-film solar cell |
| CN210156391U (en) * | 2019-07-19 | 2020-03-17 | 苏州德星云智能装备有限公司 | Solar wafer film applies device |
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| CN110379876B (en) | 2024-07-05 |
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