CN110911054A

CN110911054A - Baking device for enameled wire

Info

Publication number: CN110911054A
Application number: CN201911236331.4A
Authority: CN
Inventors: 肖勇
Original assignee: Huaihua Yulong Electrical Materials Co Ltd
Current assignee: Huaihua Yulong Electrical Materials Co Ltd
Priority date: 2019-12-05
Filing date: 2019-12-05
Publication date: 2020-03-24

Abstract

The invention discloses a baking device for an enameled wire, which comprises a baking box and a control box, wherein the control box is fixed on the right side in front of the top of the baking box through screws, a controller is installed above the left side inside the control box through a clamping piece, a converter is installed below the controller through a clamping piece, a storage battery is fixed on the right side of the converter through screws, the left side of the front end of the baking box is connected with a box door through a hinge, an observation window is installed in the middle of the front end of the box door through the clamping piece, a display screen is installed above the right side of the observation window through the clamping piece, a power switch is installed below the left side of the display screen through screws, a control switch is installed on the right side of the power switch through screws, foot pads are installed at; the invention has the advantages of temperature detection, rapid drying, waste gas filtration, energy saving, environmental protection, small local temperature difference, stable effect, simple structure, flexibility, high efficiency and convenient use.

Description

Baking device for enameled wire

Technical Field

The invention relates to the technical field of enameled wire baking, in particular to a baking device for an enameled wire.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment, etc., so that the quality characteristics of various enameled wires are different, but the enameled wires have four major properties of mechanical properties, chemical properties, electrical properties, and thermal properties. Therefore, the product structure of the enameled wire is inevitably adjusted, the raw materials (copper and paint), the enameled process, the process equipment, the detection means and the like matched with the enameled wire are also urgently needed to be developed and researched, and at present, a baking device is needed to bake the enameled wire after painting in the production and processing process of the enameled wire, so that the insulation effect of the enameled wire is improved;

but present baking equipment is directly to heating paint and enameled wire together, but can't confirm the optimum temperature of the enameled wire heating of different specifications, lack the control to the temperature and detect the product with the high-quality of production department, the enameled wire has great area and can not fully bake, local difference in temperature is great, it is inhomogeneous to lead to the enameled wire to be heated and receive the wind, influence the quality of enameled wire, it can make the enameled wire dry completely to need fairly long time, and the insulated paint on enameled wire top layer has great peculiar smell, contain multiple harmful substance, the serious environmental pollution.

Disclosure of Invention

The invention aims to provide a baking device for an enameled wire, which has the advantages of temperature detection, quick drying, waste gas filtration, energy conservation, environmental protection, small local temperature difference, stable effect, simple structure, flexibility, high efficiency and convenience in use, and solves the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: a baking device for enameled wires comprises a baking box and a control box, wherein the control box is fixed on the right side in front of the top of the baking box through screws, a controller is installed above the left side inside the control box through a fastener, a converter is installed below the controller through a fastener, a storage battery is fixed on the right side of the converter through screws, the left side of the front end of the baking box is connected with a box door through a hinge, an observation window is installed in the middle of the front end of the box door through a fastener, a display screen is installed above the right side of the observation window through a fastener, a power switch is installed below the left side of the display screen through screws, a control switch is installed on the right side of the power switch through screws, foot pads are installed at four corners of the bottom of the baking box through screws, a fan is installed in the middle of the left end of the baking box through screws, the utility model discloses a baking oven, including exhaust case, stand, baking oven, bobbin, temperature sensor, fan, clamping piece, baking oven, exhaust case, fan, active carbon layer, baking oven, the inside left end of exhaust case is installed through the pivot, the active carbon layer is installed through the clamping piece in the exhaust fan right side, install the motor in the middle of the inside bottom of baking oven, the motor top is equipped with the chassis, the bobbin is all installed through the clamping piece in chassis top four corners, the heating pipe is all installed through the clamping piece.

Preferably, the foot pad is made of rubber products, and the observation window is made of explosion-proof glass.

Preferably, a groove is formed in the side edge of the winding tube.

Preferably, the inner side of the control box is provided with a waterproof ring pad.

Preferably, the motor main shaft is connected to the chassis through a bearing in a sleeved mode, and the motor is detachably connected with the chassis.

Preferably, switch is connected with the power through the cable, switch connects fan, display screen, converter, battery, exhaust fan, heating pipe, temperature sensor and motor respectively through the cable, control switch connects fan, controller, exhaust fan, heating pipe and motor respectively through the cable.

Preferably, the converter model is: WD, the storage battery model is: 02KQ0019-01, wherein the types of the heating pipes are as follows: CN61M, the temperature sensor model is: HZP-231, the motor model is as follows: TCV 28-400-90S.

Compared with the prior art, the invention has the following beneficial effects: this baking device for enameled wire is in the use, utilize the battery power supply, guarantee detection device's power operation's stability, carry out local heating to the enameled wire of baking incasement portion through the heating pipe, further accelerate the effect of baking of enameled wire through fan pumped air, it rotates to make the enameled wire be heated more evenly to provide power drive bobbin through the motor, the optimum temperature of effect is dried to the enameled wire of record through temperature sensor simultaneously, improve subsequent work efficiency, accelerate to bake through the air flow rate of exhaust fan increase baking incasement, through the waste gas that the active carbon layer filtration baked in-process produced, reduce the pollution to the air.

Drawings

FIG. 1 is a schematic view of the overall structure of a baking apparatus for an enameled wire according to the present invention;

FIG. 2 is a schematic view of the internal structure of a control box of the baking device for enameled wires according to the present invention;

FIG. 3 is a schematic front view of the interior of a baking box of the baking apparatus for enameled wires according to the present invention;

fig. 4 is a schematic top view of the interior of a baking box of the baking device for the enameled wire according to the present invention.

The figures are labeled as follows: 1. a foot pad; 2. an observation window; 3. a fan; 4. a baking oven; 5. a control box; 6. an exhaust box; 7. a display screen; 8. a control switch; 9. a power switch; 10. a box door; 11. a converter; 12. a controller; 13. a storage battery; 14. an exhaust fan; 15. an activated carbon layer; 16. heating a tube; 17. a bobbin; 18. a chassis; 19. a temperature sensor; 20. an electric motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Example 1:

please refer to fig. 1, 2, 3, a baking device for enameled wire, including baking box 4 and control box 5, there is temperature sensor 19 through the screw installation in the middle of the inside top of

baking box

4, 4 top the place ahead right sides of baking box have control box 5 through the screw fixation, controller 12 is installed through the fastener in 5 inside left sides top of control box, converter 11 is installed through the fastener in controller 12 below, 11 right sides of converter have battery 13 through the screw fixation, 4 front end left sides of baking box have chamber door 10 through hinged joint, detect the optimum temperature of baking box 4 in the baking process through temperature sensor 19, the staff of being convenient for records, battery 13 provides electric power through in control box 5, guarantee detection device's operating stability.

Example 2:

referring to fig. 1, 2, 3 and 4, in the baking device for the enameled wire, a motor 20 is installed in the middle of the bottom inside a baking box 4, a base plate 18 is arranged above the motor 20, four corners of the top of the base plate 18 are provided with winding tubes 17 through clamping pieces, heating tubes 16 are installed at the left end and the right end inside the baking box 4 through clamping pieces, the winding tubes 17 are driven by the motor 20 to rotate to bake local parts of the enameled wire, and the local drying temperature difference of the enameled wire on the winding tubes 17 is small.

Example 3:

referring to fig. 1, 3 and 4, in a baking device for enameled wires, an observation window 2 is installed in the middle of the front end of a box door 10 through a clamping piece, a display screen 7 is installed above the right side of the observation window 2 through a clamping piece, a power switch 9 is installed below the left side of the display screen 7 through a screw, a control switch 8 is installed on the right side of the power switch 9 through a screw, foot pads 1 are installed on four corners of the bottom of the baking box 4 through screws, a fan 3 is installed in the middle of the left end of the baking box 4 through a screw, an exhaust box 6 is installed in the middle of the left end of the baking box 4 through a screw, an exhaust fan 14 is installed at the left end inside the exhaust box 6 through a rotating shaft, an active carbon layer 15 is installed at the right side of the exhaust fan 14 through a clamping piece, the working state of the device is controlled through the power switch 9, the air flow rate, preventing air pollution so as to achieve the effects of energy conservation and environmental protection.

The working principle is as follows: the invention relates to a baking device for enameled wires, which is supported by a foot pad 1 to prevent the device from losing a part of heat close to the ground, a box door 10 is opened, the enameled wires are wound on a bobbin 17, a power switch 9 is turned on, a temperature sensor 19 is electrified, the storage battery 13 provides the running power of a detection element to ensure stable running, the temperature sensor 19 detects the temperature in a baking box 4 in real time, the temperature detected by the temperature sensor 19 is converted into an electric signal through a converter 11, the temperature value is displayed on a display screen 7, the optimal drying temperature value of the enameled wires can be recorded by monitoring the temperature, the baking device is convenient for a worker to set, a control box 5 is arranged above the outer side of the baking box 4 to reduce the influence of the temperature on the electric elements in the control box 5, a control switch 8 is turned on, a motor 20 is electrified, the motor 20 drives a chassis 18 to rotate through, thereby drive bobbin 17 and rotate, can look over the inside working element of roasting box 4 through observation window 2, connect heating pipe 16 through controller 12, control the heating temperature of heating pipe 16, open heating pipe 16 through control switch 8 and heat roasting box 4, fan 3 and exhaust fan 14 begin to work simultaneously, fan 3 extraction air is to roasting box 4 delivery air, exhaust fan 14 through the exhaust box 6 in increases air flow rate, accelerate the stoving effect, adsorb the processing through activated carbon layer 15 to the tail gas that cures, prevent that tail gas from causing the pollution, and when needs stop to use, it can to close the position to change through switch 9.

While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an enameled wire is with baking equipment which characterized in that: the baking oven comprises a baking oven (4) and a control box (5), the control box (5) is fixed on the right side of the front of the top of the baking oven (4) through screws, a controller (12) is installed above the left side inside the control box (5) through a clamping piece, a converter (11) is installed below the controller (12) through a clamping piece, a storage battery (13) is fixed on the right side of the converter (11) through screws, a box door (10) is connected on the left side of the front end of the baking oven (4) through a hinge, an observation window (2) is installed in the middle of the front end of the box door (10) through a clamping piece, a display screen (7) is installed above the right side of the observation window (2) through a clamping piece, a power switch (9) is installed below the left side of the display screen (7) through screws, a control switch (8) is installed on the right side of the power switch (9) through, fan (3) are installed through the screw in the middle of curer (4) left end, there is exhaust case (6) through the screw installation in the middle of curer (4) left end, exhaust fan (14) are installed through the pivot to the inside left end of exhaust case (6), activated carbon layer (15) are installed through the fastener in exhaust fan (14) right side, install motor (20) in the middle of curer (4) inside bottom, motor (20) top is equipped with chassis (18), bobbin (17) are all installed through the fastener in chassis (18) top four corners, heating pipe (16) are all installed through the fastener in both ends about curer (4) is inside, there is temperature sensor (19) through the screw installation in the middle of curer (4) inside top.

2. The baking apparatus for the enameled wire according to claim 1, wherein: the foot pad (1) is made of rubber products, and the observation window (2) is made of explosion-proof glass.

3. The baking apparatus for the enameled wire according to claim 1, wherein: the side edge of the bobbin (17) is provided with a groove.

4. The baking apparatus for the enameled wire according to claim 1, wherein: and a waterproof ring pad is arranged on the inner side of the control box (5).

5. The baking apparatus for the enameled wire according to claim 1, wherein: the main shaft of the motor (20) is connected to the chassis (18) through a bearing in a sleeved mode, and the motor (20) is detachably connected with the chassis (18).

6. The baking apparatus for the enameled wire according to claim 1, wherein: switch (9) are connected with the power through the cable, fan (3), display screen (7), converter (11), battery (13), exhaust fan (14), heating pipe (16), temperature sensor (19) and motor (20) are connected respectively through the cable in switch (9), fan (3), controller (12), exhaust fan (14), heating pipe (16) and motor (20) are connected respectively through the cable in control switch (8).

7. The baking apparatus for the enameled wire according to claim 1, wherein: the converter (11) is of the type: WD, the type of the storage battery (13) is as follows: 02KQ0019-01, wherein the type of the heating pipe (16) is as follows: CN61M, the type of the temperature sensor (19) is: HZP-231, the model of the motor (20) is as follows: TCV 28-400-90S.