CN110373956A - A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot - Google Patents
A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot Download PDFInfo
- Publication number
- CN110373956A CN110373956A CN201910679256.2A CN201910679256A CN110373956A CN 110373956 A CN110373956 A CN 110373956A CN 201910679256 A CN201910679256 A CN 201910679256A CN 110373956 A CN110373956 A CN 110373956A
- Authority
- CN
- China
- Prior art keywords
- dust
- collecting box
- product
- paper pulp
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/106—Dust removal
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/14—Secondary fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
Abstract
The invention discloses a kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot, it is identical that (1) makes box body, box cover, the method for filter core frame；(2) raw material is got out；(3) raw material is subjected to pulping；(4) material is carried out with slurry；(5) gained slurry is injected to special metal die, wet uncoated paper is made through vacuum suction and starches semi-finished product；(6) extrusion dehydration molding is carried out to wet uncoated paper slurry semi-finished product；(7) sizing is dried to product；(8) shaping (9) are carried out to product and trimming processing, perforation processing is carried out to product；(10) box body, box cover, the filter core frame of dust-collecting box is made；(11) box body, box cover, filter core, filter core frame are subjected to viscose glue assembling, it is extensive that the present invention realizes raw material sources, cost reduces, dust-collecting box can be degradable, and environmental protection is convenient, and the dust-collecting box manufactured directly takes out replacement and abandons, the step of exempting deashing, fugitive dust is avoided, easy to operate, the function of environment protection health.
Description
Technical field
Invention is related to sweeping robot field, specifically a kind of environment-friendly paper pulp dust-collecting box system for sweeping robot
Make method.
Background technique
Sweeping robot also known as sweeps machine, intelligent dust suction, robot cleaner etc. automatically, is the one of controlling intelligent household appliances
Kind, certain artificial intelligence can be relied on, complete floor cleaning work in the room automatically；General use brush is swept and vacuum mode,
Ground sundries is first received into the dust-collecting box into itself, to complete the function of land clearing；In general, will complete clean,
Dust suction, the robot for wiping ground work, are also uniformly classified as sweeping robot.
Dust-collecting box is that sweeping robot is used to store the main place for cleaning dust, by dust box body and air filtering core two
It is grouped as, due to the design limitation of existing sweeping robot dust-collecting box, when in use, the dust-collecting box of sweeping robot just becomes only
One needs clean part manually, and the process for cleaning dust-collecting box is very cumbersome and extremely unhygienic, to user in use process
In bring many hidden danger and inconvenience, violated when sweeping robot manufactures and designs and to people brought convenient happy and healthy original intention,
Be in particular in the following: existing dust-collecting box and filter core frame are formed by plastic production, can not be degraded after discarded, not ring
It protects, the sold dust-collecting box in existing market and filter core, price is higher, is cleaned every time using sweeping robot hygienic, and dust-collecting box is packed with
After dust, it is necessary to which manually clearing up can just reuse, and dust-collecting box cleanup step is relatively complicated, use band to user
It is greatly inconvenient to come, and especially in use, cleaning filter core needs to frequently replace, dust-collecting box is easy when clearing up in Cheng Yang by old man and child
Dirt influences respiratory health.
Therefore, design one kind can produce it is at low cost, it is degradable, it is easy to operate, without secondary pollution, health environment-friendly
The production method of dust-collecting box, exactly inventor will solve the problems, such as.
Summary of the invention
In view of the deficiencies of the prior art, the purpose of invention is to provide a kind of environment-friendly paper pulp dust-collecting box for sweeping robot
Production method, be able to achieve can produce it is at low cost, it is degradable, it is easy to operate, without secondary pollution, the dust-collecting box of health environment-friendly
Function.
Invention solves technical solution used by its technical problem: a kind of environment-friendly paper pulp dust for sweeping robot
Box production method comprising following steps:
(1) dust-collecting box is divided into box body, box cover, filter core frame, and the mold that different structure is respectively adopted synchronizes production, production side
Method is identical；
(2) raw material is got out, it is useless using plant fiber magma cardboard paper or old and useless newspaper, the carton paper of recycling, useless white edge paper etc.
Abandoning paper product is raw material；
(3) ready raw material is subjected to pulping processing, raw material puts into hydrabrusher size degradation into paper pulp fiber, suspends in water
Form paper pulp；
(4) processing with slurry is carried out to previous step resulting material, by the slurry of the proportional concentration of materials allocating, and in paper pulp
Middle addition trace assistant, makes product have the function of waterproof, moisture-proof, grease proofing, antistatic etc.；
(5) slurry obtained by previous step is injected into special metal die, by vacuum suction, forms wet uncoated paper slurry semi-finished product；
(6) extrusion dehydration molding is carried out to wet uncoated paper slurry semi-finished product obtained by previous step；
(7) sizing is dried to previous step products obtained therefrom, is heat source using fuel oil, electricity or steam, hot oil or other media,
Air is heated, moulded paper pulp product after molding is dried in hot-air, the moisture content evaporated using blower extraction product is reached
To quick-drying effect；
(8) shaping is carried out to previous step products obtained therefrom, heats heating board with electric heating heating board or using other thermal mediums, makes
Paper pulp product mold reaches within the scope of 180 DEG C to 250 DEG C, using air pressure or hydraulic pressure, express paper support system under high temperature and pressure
Product reach fixed effect；
(9) trimming processing, perforation processing are carried out to previous step products obtained therefrom；
(10) mold of different shapes is used through the above steps, synchronizes the box cover, box body, filter core side of obtained dust-collecting box respectively
Frame；
(11) box body, box cover, filter core frame, filter core are subjected to viscose glue assembling.
Further, hot air temperature range is 180 DEG C to 220 DEG C in the step (7).
Further, the pH value of slurry obtained by the step (4) is between 4.0 to 5.5, and concentration is between 1% to 2%.
Further, the production method is applicable not only to production environment-friendly paper pulp dust-collecting box, it can also be used to manufacture dust catcher, remove
Mite device internal gathering, the device for storing dust and rubbish.
Advantageous effect of the invention is:
1. raw material as raw material and are made fibre pulp and are used to make by the present invention by using waste materials such as waste paper, useless packagings
Dust-collecting box, realizes that raw material sources are extensive, and cost is substantially reduced than existing plastics dust-collecting box manufacturing process, and dust-collecting box can drop completely
Solution, the convenient and fast function of environmental protection.
2. by using degradable fibre pulp sweeping robot dust-collecting box is made in the present invention, realizes and manufacture
The step of dust-collecting box directly takes out replacement and is abandoned when needing to clear up, and exempts deashing, the fugitive dust of dust when avoiding clearing up,
It is easy to operate, the function of environment protection health.
Specific embodiment
Combined with specific embodiments below, invention is further described, it should be appreciated that these embodiments be merely to illustrate invention without
For limiting the range of invention.In addition, it should also be understood that, those skilled in the art can be right after having read the content that invention is lectured
Invention makes various changes or modifications, and such equivalent forms also fall within application the appended claims limited range.
A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot comprising following steps:
(1) dust-collecting box is divided into box body, box cover, filter core frame, and the mold that different structure is respectively adopted synchronizes production, production side
Method is identical；
(2) raw material is got out, it is useless using plant fiber magma cardboard paper or old and useless newspaper, the carton paper of recycling, useless white edge paper etc.
Abandoning paper product is raw material；
(3) ready raw material is subjected to pulping processing, raw material puts into hydrabrusher size degradation into paper pulp fiber, suspends in water
Form paper pulp；
(4) processing with slurry is carried out to previous step resulting material, by the slurry of the proportional concentration of materials allocating, and in paper pulp
Middle addition trace assistant, makes product have the function of waterproof, moisture-proof, grease proofing, antistatic etc.；
(5) slurry obtained by previous step is injected into special metal die, by vacuum suction, forms wet uncoated paper slurry semi-finished product；
(6) extrusion dehydration molding is carried out to wet uncoated paper slurry semi-finished product obtained by previous step；
(7) sizing is dried to previous step products obtained therefrom, is heat source using fuel oil, electricity or steam, hot oil or other media,
Air is heated, moulded paper pulp product after molding is dried in hot-air, the moisture content evaporated using blower extraction product is reached
To quick-drying effect；
(8) shaping is carried out to previous step products obtained therefrom, heats heating board with electric heating heating board or using other thermal mediums, makes
Paper pulp product mold reaches within the scope of 180 DEG C to 250 DEG C, using air pressure or hydraulic pressure, express paper support system under high temperature and pressure
Product reach fixed effect；
(9) trimming processing, perforation processing are carried out to previous step products obtained therefrom；
(10) mold of different shapes is used through the above steps, synchronizes the box cover, box body, filter core side of obtained dust-collecting box respectively
Frame；
(11) box body, box cover, filter core frame, filter core are subjected to viscose glue assembling.
Hot air temperature range is 180 DEG C to 220 DEG C in the step (7), the pH value position of slurry obtained by the step (4)
Between 4.0 to 5.5, for concentration between 1% to 2%, the production method is applicable not only to production environment-friendly paper pulp dust-collecting box, can also
For manufacturing dust catcher, anti-mite device internal gathering, the device for storing dust and rubbish.
Paper pulp moulding technology technical characterstic: the feature of environmental protection, it is main former that moulded paper pulp product, which is using old and useless newspaper, carton paper,
Material, the additive by certain proportion carry out slurrying, carry out dehydration forming, then drying, Re Chu by special mold
The series of processes short range such as reason, shaping, moulded paper pulp product can add utilization, degradable, after special process is added, have good
Water-proof and oil-proof performances, complete alternative foam plastic product, can effectively eliminate " white pollution ", the product feature of environmental protection is good.
Moulded paper pulp product is the environment-friendly products that environmental protection administration, the world is recommended, in its production process very to efforts at environmental protection
Pay attention to, the influence with regard to its three wastes problem to environmental protection, in entire production process, since the main raw material(s) used, to entirely
Until production process terminates, environmental consciousness is very strong, and raw material is waste paper, and is in the process of production and processing mainly that physics is anti-
It answers, waterproofing agent is made in only a small amount of chemical industry article addition, and these chemical materials are after product drying, substantially all to be retained in
In finished product, the pollution for causing environment is not discharged；Production line is that closed circulation uses with water, is only generated when product is dried
Water vapour evaporates into space, supplement water is not required in production process, therefore water consumption is also little.
Cost economy, paper mould technology pass through the development innovation of several years, and equipment performance is continuously improved, and production technology is gradually
Maturation, production cost are driven in stabilization, and the production cost of country's paper support product maintains an equal level with foam plastic product substantially at present,
Some paper support goods costs have been significantly lower than foam plastic product, and paper support product substitutes the shockproof product of foamed plastics, in usability
It is provided with feasibility on energy, production cost, in addition the advantage in terms of its environmental protection, moulded paper pulp product substitutes foam plastic product
Have become inevitable trend.
Moulded paper pulp product pulping process: it is raw material using magma cardboard, waste paper, carton etc., passes through the works such as pulping, defibrination
Sequence makes paper become fiber, suspends in water to form paper pulp.It, can suitable control fibre length according to the characteristic of required article of manufacture
And special auxiliary agent is added to meet product demand in pulp density in paper pulp, and product can be made to have the function of Water-proof and oil-proof etc..
Appropriate pigment is added, product can be made to have various colors.
For the moulded paper pulp product moulding process that the present invention uses for the vaccum pulp absorbing method of forming, the vaccum pulp absorbing method of forming is paper
A kind of most popular method of product, according to its structure, different again there are three types of modes: rotary drum, convertible, reciprocal lift；
Rotary drum: continuity rotation production, high production efficiency, mould investment is big, and mold machining accuracy is high, equipment machining accuracy skill
Art requires height, and a set of cavity plate matches eight sets of punch-pin, need to use numer centre processing mold, and the process-cycle is long, and investment is big, due to being continuous
Production is suitable for the production of large batch of approved product, such as fruit tray, service plate, wine support, egg tray, for the production of industry molding due to
Non-standard, quantity, batch are small, and mould investment is big so not applicable.
Convertible: the production of wraparound formula is low compared with drum-type production efficiency, is suitable for industry molding medium-sized batches and off-gauge life
It produces, but due to being a set of cavity plate with two sets of punch-pin, numer centre processing mold need to be used, mould investment is big, and the period is long.
Round-trip lift: production efficiency is low compared with rotary drum, is not much different with wraparound formula, be at present often wind generally using setting
It is standby, since the equipment only needs the mating a set of punch-pin of a set of cavity plate, be not necessary to numer centre processing, be particularly suitable for it is non-standard, batch it is small,
Period fast industrial packaging product, of the present invention is exactly round-trip lift.
Moulded paper pulp product drying process: pulp goods after pulping, molding, generally contain higher moisture content, need by
Drying process, drying process are heat source using fuel oil (gas), electricity or steam, hot oil or other media, air are heated, after molding
Moulded paper pulp product drying in the hot-air (180 ~ 220 DEG C), the moisture content evaporated using blower extraction product reaches quick
Dry effect.
Moulded paper pulp product shaping process: after pulp goods are formed, dried, finalizing the design almost, then with high temperature and larger pressure
Power is suppressed, and is made its shape neat appearance, is reached better toughness, has better shockproof properties, and shaping process is general
Heating board is heated with electric heating heating board or using other thermal mediums (such as conduction oil), makes paper pulp product mold temperature with higher
It spends (180 ~ 250 DEG C), using air pressure or hydraulic pressure, express paper support product, reaches fixed effect under high temperature and pressure.
Raw material as raw material and are made fibre pulp and are used to make by the present invention by using waste materials such as waste paper, useless packagings
Make dust-collecting box, realizes that raw material sources are extensive, and cost is substantially reduced than existing plastics dust-collecting box manufacturing process, and dust-collecting box can be complete
Degradation, the convenient and fast function of environmental protection, is made sweeping robot dust-collecting box by using degradable fibre pulp, realizes and produce
The step of dust-collecting box come directly takes out replacement and abandoned when needing to clear up, and exempts deashing, dust when avoiding clearing up
Fugitive dust, easy to operate, the function of environment protection health.
Claims (4)
1. a kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot comprising following steps:
(1) dust-collecting box is divided into box body, box cover, filter core frame, and the mold that different structure is respectively adopted synchronizes production, production side
Method is identical；
(2) raw material is got out, it is useless using plant fiber magma cardboard paper or old and useless newspaper, the carton paper of recycling, useless white edge paper etc.
Abandoning paper product is raw material；
(3) ready raw material is subjected to pulping processing, raw material puts into hydrabrusher size degradation into paper pulp fiber, suspends in water
Form paper pulp；
(4) processing with slurry is carried out to previous step resulting material, by the slurry of the proportional concentration of materials allocating, and in paper pulp
Middle addition trace assistant, makes product have the function of waterproof, moisture-proof, grease proofing, antistatic etc.；
(5) slurry obtained by previous step is injected into special metal die, by vacuum suction, forms wet uncoated paper slurry semi-finished product；
(6) extrusion dehydration molding is carried out to wet uncoated paper slurry semi-finished product obtained by previous step；
(7) sizing is dried to previous step products obtained therefrom, is heat source using fuel oil, electricity or steam, hot oil or other media,
Air is heated, moulded paper pulp product after molding is dried in hot-air, the moisture content evaporated using blower extraction product is reached
To quick-drying effect；
(8) shaping is carried out to previous step products obtained therefrom, heats heating board with electric heating heating board or using other thermal mediums, makes
Paper pulp product mold reaches within the scope of 180 DEG C to 250 DEG C, using air pressure or hydraulic pressure, express paper support system under high temperature and pressure
Product reach fixed effect；
(9) trimming processing, perforation processing are carried out to previous step products obtained therefrom；
(10) mold of different shapes is used through the above steps, synchronizes the box cover, box body, filter core side of obtained dust-collecting box respectively
Frame；
(11) box body, box cover, filter core frame, filter core are subjected to viscose glue assembling.
2. a kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot according to claim 1, feature exist
In: hot air temperature range is 180 DEG C to 220 DEG C in the step (7).
3. a kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot according to claim 1, feature exist
In: the pH value of slurry obtained by the step (4) is between 4.0 to 5.5, and concentration is between 1% to 2%.
4. a kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot according to claim 1, feature exist
In: the production method is applicable not only to production environment-friendly paper pulp dust-collecting box, it can also be used to manufacture dust catcher, anti-mite device inside is received
The device of collection, storage dust and rubbish.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910679256.2A CN110373956A (en) | 2019-07-26 | 2019-07-26 | A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot |
| PCT/CN2020/072427 WO2021017446A1 (en) | 2019-07-26 | 2020-01-16 | Method for manufacturing environmentally friendly paper pulp dust collection box of floor cleaning robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910679256.2A CN110373956A (en) | 2019-07-26 | 2019-07-26 | A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110373956A true CN110373956A (en) | 2019-10-25 |
Family
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|---|---|---|---|
| CN201910679256.2A Pending CN110373956A (en) | 2019-07-26 | 2019-07-26 | A kind of environment-friendly paper pulp dust-collecting box production method for sweeping robot |
Country Status (2)
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| WO (1) | WO2021017446A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111733632A (en) * | 2020-07-03 | 2020-10-02 | 赵智勇 | Method for manufacturing electronic product buffer packaging piece |
| WO2021017446A1 (en) * | 2019-07-26 | 2021-02-04 | 李奎波 | Method for manufacturing environmentally friendly paper pulp dust collection box of floor cleaning robot |
| CN112962357A (en) * | 2020-11-18 | 2021-06-15 | 东莞市汇林包装有限公司 | Automatic production process of paper pulp molding packaging product |
| CN113250009A (en) * | 2021-07-01 | 2021-08-13 | 李奎波 | Manufacturing method of environment-friendly paper pulp dust collection box for floor sweeping robot |
| CN113818286A (en) * | 2021-09-29 | 2021-12-21 | 广州杰里扬道具有限公司 | Production method of environment-friendly human body paper model |
| US11401661B2 (en) | 2017-11-14 | 2022-08-02 | J & J Green Paper, Inc. | Recyclable composition for waterproofing paper utilizing a plant derived wax, pellets of the composition, recyclable waterproof paper laminate including the composition, recyclable hot beverage cup including the laminate, pod for making hot beverages including the laminate, and drinking straw including the laminate |
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- 2020-01-16 WO PCT/CN2020/072427 patent/WO2021017446A1/en active Application Filing
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| DE1436925B1 (en) * | 1960-03-30 | 1972-08-17 | Omni Pac Gmbh | Method of manufacturing a single-layer, suction-molded pulp container and pulp container made according to this method |
| JPH06212600A (en) * | 1992-04-23 | 1994-08-02 | Bitou Konpou Kogyosho:Yugen | Device for automatically forming both surface of pulp material |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US11401661B2 (en) | 2017-11-14 | 2022-08-02 | J & J Green Paper, Inc. | Recyclable composition for waterproofing paper utilizing a plant derived wax, pellets of the composition, recyclable waterproof paper laminate including the composition, recyclable hot beverage cup including the laminate, pod for making hot beverages including the laminate, and drinking straw including the laminate |
| WO2021017446A1 (en) * | 2019-07-26 | 2021-02-04 | 李奎波 | Method for manufacturing environmentally friendly paper pulp dust collection box of floor cleaning robot |
| CN111733632A (en) * | 2020-07-03 | 2020-10-02 | 赵智勇 | Method for manufacturing electronic product buffer packaging piece |
| CN112962357A (en) * | 2020-11-18 | 2021-06-15 | 东莞市汇林包装有限公司 | Automatic production process of paper pulp molding packaging product |
| CN113250009A (en) * | 2021-07-01 | 2021-08-13 | 李奎波 | Manufacturing method of environment-friendly paper pulp dust collection box for floor sweeping robot |
| CN113818286A (en) * | 2021-09-29 | 2021-12-21 | 广州杰里扬道具有限公司 | Production method of environment-friendly human body paper model |
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| Publication number | Publication date |
|---|---|
| WO2021017446A1 (en) | 2021-02-04 |
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Application publication date: 20191025 |