CN110370683A - A kind of carbon fiber braiding apparatus and system - Google Patents
A kind of carbon fiber braiding apparatus and system Download PDFInfo
- Publication number
- CN110370683A CN110370683A CN201910648373.2A CN201910648373A CN110370683A CN 110370683 A CN110370683 A CN 110370683A CN 201910648373 A CN201910648373 A CN 201910648373A CN 110370683 A CN110370683 A CN 110370683A
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- carbon fiber
- braiding
- frame
- creel
- anchor point
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 95
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 95
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 93
- 238000009954 braiding Methods 0.000 title claims abstract description 52
- 239000002243 precursor Substances 0.000 claims abstract description 33
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 32
- 239000000835 fiber Substances 0.000 claims abstract description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 31
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000012636 effector Substances 0.000 claims abstract description 14
- 238000010276 construction Methods 0.000 claims abstract description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 238000009940 knitting Methods 0.000 claims description 14
- 239000004033 plastic Substances 0.000 claims description 13
- 239000010935 stainless steel Substances 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 238000010146 3D printing Methods 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 241000883966 Astrophytum capricorne Species 0.000 claims description 5
- 229910000746 Structural steel Inorganic materials 0.000 claims description 5
- 235000014364 Trapa natans Nutrition 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 5
- 238000009941 weaving Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- 238000001125 extrusion Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 16
- 238000009434 installation Methods 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 3
- 238000009435 building construction Methods 0.000 abstract description 2
- 239000000919 ceramic Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000012913 prioritisation Methods 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241001494479 Pecora Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
The present invention relates to technical field of building construction, specifically disclose a kind of carbon fiber braiding device, including mechanical arm, weave frame and creel, end effector is installed on the mechanical arm, weave frame is fixed by aluminum alloy frame bracket, weave frame is equipped with braiding anchor point, is equipped with carbon fibre precursor bracket and resin bathtub on creel.The carbon fiber weaves device and realizes the carbon fiber finished product braiding of any moulding in conjunction with knitting program with can be convenient by changing the moulding and creel orientation of weave frame.Due to robotic arm manipulation, it ensure that construction quality, improve construction efficiency, produce the carbon fiber product of the customization of rare complexity, it can be realized the carbon fiber braiding of Modeling of Complex Surface, building bearing component or building decoration component are formed, and carbon fiber finished product has the characteristics that structure is light, intensity is big, facilitates installation and transport.
Description
Technical field
The present invention relates to technical field of building construction, specifically a kind of carbon fiber weaves apparatus and system.
Background technique
Carbon fiber is widely used as novel high-strength material in industries such as aerospace, ships, is to realize that complexity is made
The perfect material of type and offer super-high structure resistance.Although carbon fiber possesses so good performance, but in building field
Application seldom, especially complex model building component molding on fewer and fewer.
The part for applying to carbon fiber in building field at this stage is mostly the reinforced concrete frame knot in structure construction
Not as good as expected intensity after composition type, carbon fibre initial rinse fabric technique will be used, stacked reinforcing is carried out to bottom beam, depends on carbon fiber
The characteristics of dimension prepreg cloth can be bonded any moulding, no matter bottom beam is any moulding, perfectly can apply and be reinforced.
Unfortunately, such technique wastes the superpower plasticity ability of carbon fiber itself.Carbon fiber itself should be more suitable for
The molding of complex model, and further can provide support and transmitting load after carbon fiber forming for itself and other component
Great ability.
Due to high yield thermal property in the high cost and solidification process of carbon fibre moulding production, built so that carbon fiber is used as
The idea of building structure or decorative element is not able to achieve slowly.
Summary of the invention
The purpose of the present invention is to provide a kind of carbon fibers to weave apparatus and system, to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of carbon fiber weaves device, including mechanical arm, weave frame and creel, and end execution is equipped on the mechanical arm
Device draws carbon fiber wire and is wound in weave frame；Weave frame constructs the frame of form for realizing target carbon fiber
Frame is fixed by aluminum alloy frame bracket, and weave frame is equipped with braiding anchor point, is removed after carbon-fiber-reinforced molding, according to building
Build or device shape-designing requirement depending on；Carbon fibre precursor bracket and resin bathtub, the carbon fibre precursor are installed on creel
For disposing carbon fibre precursor, the resin bathtub is used to add quantity of resin toward on dry carbon fibre precursor bracket；
Carbon fiber wire positioning ring is installed, convenient for controlling the path of carbon fiber wire on the creel；
The carbon fiber braiding device further includes oven, and oven is made of with electric heating lamp oven frame, for heating carbon fiber, reaches
To accelerating the curing process, carbon-fiber-reinforced shaping strength is improved；Oven frame is pacified by extruded polystyrene insulation board and angle iron frame
It fills；Extruded polystyrene insulation board provides equilibrium temperature for inside and provides safeguard, angle iron frame is used to support for enclosing oven
Roasting oven structure, electric heating lamp provide heat source as heating part for oven.
As a further solution of the present invention: the end effector includes interconnecting piece and knitting member, the interconnecting piece
It is connect with the knitting member, for the interconnecting piece for connecting mechanical arm, the knitting member includes that catheter holder and braiding are led
Pipe, for drawing carbon fiber wire and being wound to weave frame.
As a further solution of the present invention: the braiding anchor point includes studdle and anchor point component, and anchor point component is set
It sets in the upper end of studdle, anchor point component includes that nut, gasket, goat's horn nut and metal sleeve, metal sleeve are set in
On studdle.
As a further solution of the present invention: the carbon fibre precursor bracket is by stainless steel stent, roller bearing, 3D printing bearing
Seat and retarder are constituted, and stainless steel stent is fixed on creel by T-type screw, and it is former quickly can to adjust and replace entire carbon fiber
The position of silk volume；Roller bearing is fabricated to latch bracket Kun, can be rapidly assembled and disassembled, and 3D printing roller bearing is for filling up roller bearing and carbon fiber
The gap between precursor is tieed up, is provided for carbon fibre precursor and rolls axle center, retarder is installed on the aluminium profiles on 3D printing bearing block side
On material creel, slowing effect is provided for roller bearing, is avoided when carbon fiber wire involve power suddenly disappears, carbon fibre precursor is without rubbing
That wipes continues to roll too much.
As a further solution of the present invention: the resin bathtub includes resin bath bracket, plastic holding device and filter；
Resin bath bracket is stainless steel metal part, and shackle designs above, which can be realized, to be rapidly assembled and disassembled, and cleaning up is simple
It is convenient；The effect of resin bath bracket is installed in tree for suspension plastic holding device and filter mounting, plastic holding device and filter
On rouge bath bracket.
As a further solution of the present invention: the filter is made of filter roller bearing and filtering compression bar, filter rolling
Bearing carries on a shoulder pole the effect of fixed pulley, changes carbon fiber wire conveying direction, and shares the tension for involving generation of braiding conduit.
A kind of system for weaving based on the carbon fiber braiding device, the system for weaving further includes for controlling machinery
Arm completes the control system of carbon fiber braiding construction.
Compared with prior art, the beneficial effects of the present invention are:
Carbon fiber braiding device can be convenient by the moulding and creel orientation for changing weave frame in conjunction with knitting program
Realize the carbon fiber finished product braiding of any moulding in ground.Due to robotic arm manipulation, construction quality ensure that, improve construction efficiency, system
The carbon fiber product for making the customization of rare complexity can be realized the carbon fiber braiding of Modeling of Complex Surface, form building
Load-supporting part or building decoration component, and carbon fiber finished product has the spy that structure is light, intensity is big, facilitates installation and transport
Point.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some
Embodiment.
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of creel in the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of resin bathtub in the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of end effector in the embodiment of the present invention.
Fig. 5 is the structural schematic diagram of weave frame in the embodiment of the present invention.
Fig. 6 is the flow diagram of the embodiment of the present invention.
In figure: 1- mechanical arm；2- end effector；3- aluminum alloy frame bracket；4- weaves anchor point；5- weave frame；6-
Resin bathtub；7- carbon fibre precursor bracket；8- creel；9- carbon fiber wire positioning ring；11-3D prints bearing block；12- roller bearing；13-
Resin bath bracket；14- plastic holding device；15- filter；16- catheter holder；17- weaves conduit；18- interconnecting piece；19- support
Screw rod；20- metal sleeve；21- anchor point component.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
Embodiment 1
Please refer to Fig. 1~5, in the embodiment of the present invention, a kind of carbon fiber weaves device, including mechanical arm 1, weave frame 5 and yarn
Frame 8, end effector 2 is equipped on the mechanical arm 1, and traction carbon fiber wire is simultaneously wound in weave frame 5；Weave frame
Frame 5 constructs the frame of form for realizing target carbon fiber, fixed by aluminum alloy frame bracket 3, and weave frame 5 is equipped with
Anchor point 4 is woven, is removed after carbon-fiber-reinforced molding, depending on building or device shape-designing requirement；Carbon is installed on creel 8
Fiber precursor bracket 7 and resin bathtub 6, the carbon fibre precursor bracket 7 is for disposing carbon fibre precursor, the resin bathtub 6
For toward adding quantity of resin on dry carbon fibre precursor.
Further, the end effector 2 includes interconnecting piece 18 and knitting member, the interconnecting piece 18 and the braiding
Component connection, for the interconnecting piece 18 for connecting mechanical arm 1, the knitting member includes catheter holder 16 and braiding conduit 17,
For drawing carbon fiber wire and being wound to weave frame 5.As shown in Figure 4.
Specifically, the interconnecting piece 18 be used for mechanical arm 1 install connect, and connection type can be it is diversified,
If being clamped, being detachably connected or screw connection etc., certainly, if mechanical arm 1 and architectural furniture provided by the invention be with
Equipment is covered, it can also be using connection types such as welding.
In one embodiment of the invention, knitting member main body is two sections of aluminum profiles, is used between two sections of aluminum profiles
135 ° of inclination angle connecting plate connections, can be used the connecting plate at other inclination angles, realize the braiding requirement for being directed to different shaping.Braiding
Braiding conduit 17 in component is aluminum pipe, and main function is carbon fiber wire to be drawn and is wound on braiding anchor point 4, more hard
It is durable, it is readily cleaned.Braiding conduit 17 is connect with aluminum profile by catheter holder 16, is had certain degree of hardness but is encountered excessive external force
Elastic deformation can occur, this is to protect other component.Inside the both ends of braiding conduit 17, it is embedded in ceramic ring, for warp
The carbon fiber wire for crossing conduit provides round and smooth chamfering, it will not be cut off by sharp aluminum pipe cut edge.
As a prioritization scheme, the aluminum profile main body of knitting member can be replaced with carbon steel square tube, in conjunction with adjustable angle
Machine Design is saved, can be realized a variety of inclination angles of knitting member, according to requiring to change.
As advanced optimizing for this prioritization scheme, customization carbon steel square tube combination adjustable inclination is can be used in knitting member
Machine Design is installed in conjunction with annulus screw, the scheme of substitution braiding conduit 17.Carbon fiber can greatly be reduced in this way by end
Hold compressive load per unit area when actuator 2.Because annulus screw is relatively large in diameter, carbon fibre precursor streaked on annulus when
It waits, contact area is bigger, at similarly braiding inclination angle, same side pressure, and the ideal shape of same skin-friction coefficient
Under condition, then annulus screw is smaller than the frictional force that aluminum pipe adds the scheme of ceramic ring to generate.
In the present invention, weave frame 5 is maximum a part of freedom degree in the present invention, can according to the change of target moulding and
Change.Such as in the present embodiment, target moulding generally triangle, then weave frame 5 can be true-to-size triangle.Such as
Fruit target body is a cuboid, then three pairs of identical rectangular surfaces will be had, then the weave frame 5 in this will be
Three rectangular surfaces of different shapes can weave altogether 6 identical rectangular surfaces two-by-two.
In the present invention, the aluminum section bar frame of triangle weave frame 5 has three layers.Three layers of aluminum profile pass through customization
Stainless steel plate connects, using the gap between the aluminum profile support of customization between every layer of aluminum section bar frame, to help entire aluminium profiles
Material frame stability resists the overall deformation of aluminum profile.
In the present embodiment, weave frame 5 is fixed on aluminum alloy frame bracket 3, and fixed form is to customize not
Become rusty steel bending plate connector, cooperates U-shaped screw and T-nut.U-shaped screw is used for fixedly connected part and aluminum alloy frame bracket 3,
Because its interface is circle；T-nut is for fixedly connected part and aluminum profile weave frame 5.
As the prioritization scheme of the present embodiment, stainless steel folded plate connector can be fabricated to quick-replaceable part, so that
Replacement weave frame is more convenient, and two sets or more of weave frame 5 can greatly improve producing efficiency, wherein a unit frame
Frame is worked out, and when carbon fiber is not dry, next piece of replacement is installed on aluminum alloy frame bracket 3.
As the prioritization scheme of the present embodiment, optionally increases by one in 3 top of aluminum alloy frame bracket and cross line
Ring, Overline ring are annulus screw, are fixed on an aluminum profile, positioned at the highest point of whole device.Its role is to, in order to
So that wet carbon fiber wire is not touched mechanical arm 1 and reach end effector 2, then can choose at 5 rear of weave frame
Carbon fiber creel 8 is placed, bypasses weave frame 5 from top highest point, end effector 2 is reached and carries out braiding task.
In the present embodiment, braiding anchor point 4 is installed on weave frame 5, as shown in figure 5, due to being compiled by aluminum profile
The face for knitting the composition of frame 5 is a plane, and target braiding body is a three-dimensional triangular cavity, therefore three circle aluminum profiles
Braiding anchor point 4 in weave frame 5 will be raised to three different height relative to table plane on the basis of frame table plane
Degree.The braiding anchor point 4 includes studdle 19 and anchor point component 21, and the upper end of studdle 19 is arranged in anchor point component 21
Portion, anchor point component 21 include nut, gasket, goat's horn nut and metal sleeve 20, and metal sleeve 20 is set on studdle 19.
Cooperated by studdle 19 and metal sleeve 20, can achieve this effect.
In the present embodiment, three circle aluminum profile weave frames 5 are in relative to three different height of frame table plane.Outside
Circle is a most short circle, therefore uses shortest studdle 19 and metal sleeve 20, is not almost had to the height of braiding anchor point 4
Lifting, it can thus be understood that outermost textile faces are almost tightly attached in aluminum section bar frame table plane；Centre circle is intermediate altitude；
Outer ring is raised to highest.
In the present embodiment, it as shown in figure 5, studdle 19 is long bolt, covers among metal sleeve 20, studdle
19 extend transversely through aluminum profile, and the nut of studdle 19 is located at an other side shown in fig. 5.This design is to be able to allow end
When end actuator 2 draws carbon fiber wire to anchor point, do around movement, carbon fiber wire is hung under goat's horn nut, carbon fiber
Dimension silk has just stayed on anchor point.Wherein, metal sleeve 20 is combined closely with the carbon fiber wire on the anchor point woven layer by layer, is finally torn open
It is retained in top when unloading, becomes a part of node.Meanwhile metal sleeve 20 is also as the connection connected between different textile faces
Component.
In the present embodiment, after braiding, after carbon-fiber-reinforced, the spiral shell by unscrewing 19 top of studdle is needed
Mother discharges the long bolt of lower section, from the other extraction long bolt of aluminum profile, all anchor point groups being fixed on screw rod originally
Part 21 can all fall off, and only be left the short metal sleeve 20 wound by carbon fiber wire above.
In the present embodiment, metal sleeve 20 and the carbon fiber wire of braiding winding are integrally formed, and are played and are connected with other component
The effect connect.Therefore the metal sleeve position of the same edge of two textile faces corresponds, angle in 90 °.Use 90 ° of gold of customization
Belong to connector connection.
As the prioritization scheme of the present embodiment, the goat's horn nut on anchor point can be changed to unilateral metal handle, be similar to single sheep
Angle nut, so optimization can reduce the unnecessary heap extension of carbon fiber wire and the accumulation on anchor point.
In the present invention, the primary structure of the creel 8 is aluminum section bar frame, installs multiple carbon fibre precursor branch on creel 8
Frame 7 is used for support carbon fibre precursor；Carbon fibre precursor placement position principle is that roller is not interfere with each other, and carbon fiber is transported to tree
Other carbon fibre precursor volume will not be touched or encountered during rouge bathtub 6 mutually.The carbon fibre precursor is woven into for carbon fiber
The raw material of product, every volume are 3600 meters of length, and heavy 6kg a, naked eyes are shown in 1cm wide carbon fiber wire band by 24000 carbon fiber filaments
Composition.
In the present invention, carbon fibre precursor bracket 7 by customize stainless steel stent, roller bearing 12,3D printing bearing block 11 and subtract
Fast device is constituted.Wherein stainless steel stent is fixed on creel 8 by T-type screw, and it is former quickly can to adjust and replace entire carbon fiber
The position of silk volume；Roller bearing 12 is fabricated to latch bracket Kun, can be rapidly assembled and disassembled, 3D printing roller bearing 12 for fill up roller bearing with
Gap between carbon fibre precursor, provides for carbon fibre precursor and rolls axle center, and retarder is installed on 11 side of 3D printing bearing block
Aluminum profile creel 8 on, provide slowing effect for roller bearing, avoid when carbon fiber wire involve power suddenly disappears, carbon fiber
Precursor friction free continues to roll too many.
In the present embodiment, retarder uses elastic pressure bar, and pressure can be controlled by hexagonal in inside.
It can be retarder special configuration one platform across creel 8 as the prioritization scheme of the present embodiment, it is such
Fixation retarder that can be more stable is talked about, and the position acted on 3D printing component is easier to control.
In the present invention, as shown in figure 3, resin bathtub 6 includes resin bath bracket 13, plastic holding device 14 and filter 15；
Resin bath bracket 13 is the stainless steel metal part of customization, and shackle designs above, which can be realized, to be rapidly assembled and disassembled, cleaning
Get up simple and convenient；The effect of resin bath bracket 13 is suspension plastic holding device 14 and 15 bracket of filter, 14 He of plastic holding device
Filter 15 is installed on resin bath bracket 13；Inside configuration conducting wire ceramic ring, act on for bracket rear by multi beam from
All directions and come carbon fiber wire receive be it is a branch of, subsequently into plastic holding device 14；It is long-armed that there are one resin bath brackets 13,
Long-armed end secures a ceramic ring, and filter 15 consists of two parts, respectively filter roller bearing and filtering compression bar, filtering
Device roller bearing undertakes the effect of fixed pulley, changes carbon fiber wire conveying direction, and shares the tension for involving generation of braiding conduit 17,
Filtering compression bar is made of the rod piece of two finger shapes, is combined by pre-buried bolt and nut and 3D printing mold, is poured silica gel and obtain
It arrives, therefore filters compression bar like finger, inside having outside " bone " has " skin and flesh ".
Further, carbon fiber wire positioning ring 9 is installed on the creel 8, convenient for controlling the path of carbon fiber wire.
The carbon fiber braiding device further includes oven (not shown), and oven is made of oven frame with electric heating lamp,
For heating carbon fiber, reaches and accelerate the curing process, improve carbon-fiber-reinforced shaping strength；Oven frame is kept the temperature by extruded polystyrene
Plate and angle iron frame are installed；Extruded polystyrene insulation board is used to enclose oven, provides equilibrium temperature for inside and provides safeguard,
Angle iron frame is used to support Roasting oven structure, and electric heating lamp provides heat source as heating part for oven.
The working principle of the embodiment of the present invention is:
Dry carbon fibre precursor is involved through 1 end effector 2 of mechanical arm, is extracted from precursor volume, by resin bath bracket
Collect ceramic ring on 13, downwards by bracket of the infiltration inside resin it is long-armed on ceramic ring so that dry carbon fiber is former
Abundant and excessive adhesion resin on silk, ceramic ring is immersed in 14 the inside of plastic holding device with long-armed for a long time together, while this makes pottery
Ceramic ring is also the only way which must be passed of dry carbon fibre precursor, therefore dry carbon fibre precursor can necessarily enter the tree of plastic holding device 14
In rouge liquid, due to continuous winding of 1 end effector 2 of mechanical arm in weave frame 5, so that carbon fibre precursor is continually
, unidirectional this process of progress；
Because filter roller bearing is in long-armed top, the wet carbon fiber wire with excessive resin is delivered up, by filtering
When device roller bearing, the support force that roller bearing provides makes carbon fibre precursor is of short duration to spread out, and the resin of attachment is uniformly spread out, sufficiently wet
Moisten the gap inside carbon fiber wire；When being then passed through filtering compression bar, carbon fiber is squeezed by silica gel, and excessive resin is filtered, and is dripped
Under, it returns among plastic holding device 14, and wet carbon fiber wire can be delivered directly to 1 end effector 2 of mechanical arm, via end
End actuator 2 is suspended on 5 anchor point of weave frame, and 1 end effector 2 of mechanical arm moves back and forth between braiding anchor point 4, wet
Profit carbon fiber wire is constantly suspended to next anchor point, generates the involve power to carbon fibre precursor on creel 8；
After the equal braiding of mechanical arms 1 operation, weave frame 5 is unloaded, until unloaded from weave frame 5 after carbon-fiber-reinforced
Carbon fiber obtains carbon fiber moulding finished product.
In the present embodiment, carbon fiber braiding device is matched with six shaft mechanical arms, is completed by the way of anchor point braiding
Huge and complicated carbon fiber weaves finished product, improves braiding precision, reduces manual operation, improve construction quality.
The present invention provides a kind of carbon fiber braiding device, by changing 8 orientation of moulding and creel of weave frame 5, knot
Knitting program is closed, realize the carbon fiber finished product braiding of any moulding with can be convenient.Since mechanical arm 1 operates, construction ensure that
Quality improves construction efficiency, produces the carbon fiber product of the customization of rare complexity, can be realized Modeling of Complex Surface
Carbon fiber braiding forms building bearing component or building decoration component, and carbon fiber finished product is light with structure, intensity is big,
The characteristics of facilitating installation and transport.
Embodiment 2
Referring to Fig. 6, in the embodiment of the present invention, a kind of system for weaving based on carbon fiber described in embodiment 1 braiding device, institute
Stating system for weaving further includes the control system that carbon fiber braiding construction is completed for controlling mechanical arm 1.
The electric elements occurred in this article are electrically connected with extraneous main controller and 220V alternating current, and main controller can be meter
Calculation machine etc. plays the conventionally known equipment of control.
In the description of the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection " are answered
It is interpreted broadly, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The connection in portion.For the ordinary skill in the art, the tool of above-mentioned term in the present invention can be understood with concrete condition
Body meaning.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (7)
1. a kind of carbon fiber weaves device, including mechanical arm (1), weave frame (5) and creel (8), which is characterized in that the machine
It is equipped on tool arm (1) end effector (2), weave frame (5) is fixed by aluminum alloy frame bracket (3), weave frame (5)
It is equipped with braiding anchor point (4), carbon fibre precursor bracket (7) and resin bathtub (6) are installed on creel (8)；
Carbon fiber wire positioning ring (9) are installed on the creel (8)；
The carbon fiber braiding device further includes oven, and oven is made of oven frame with electric heating lamp, and oven frame is gathered by extrusion molding
Benzene insulation board and angle iron frame are installed.
2. carbon fiber according to claim 1 weaves device, which is characterized in that the end effector (2) includes connection
Portion (18) and knitting member, the interconnecting piece (18) connect with the knitting member, and the interconnecting piece (18) is for connecting machinery
Arm (1), the knitting member include catheter holder (16) and braiding conduit (17).
3. carbon fiber according to claim 2 weaves device, which is characterized in that the braiding anchor point (4) includes support spiral shell
Bar (19) and anchor point component (21), anchor point component (21) are arranged in the upper end of studdle (19)；
The anchor point component (21) includes nut, gasket, goat's horn nut and metal sleeve (20), and metal sleeve (20) is set in branch
It supports on screw rod (19).
4. carbon fiber according to claim 1 to 3 weaves device, which is characterized in that the carbon fibre precursor bracket
(7) it is made of stainless steel stent, roller bearing (12), 3D printing bearing block (11) and retarder, stainless steel stent is fixed by T-type screw
On creel (8), retarder is installed on the aluminum profile creel (8) on 3D printing bearing block (11) side.
5. carbon fiber according to claim 4 weaves device, which is characterized in that the resin bathtub (6) includes resin bath
Jar support (13), plastic holding device (14) and filter (15)；
The resin bath bracket (13) is stainless steel metal part, and plastic holding device (14) and filter (15) are installed in resin bath
On jar support (13).
6. carbon fiber according to claim 5 weaves device, which is characterized in that the filter (15) is by filter roller bearing
With filtering compression bar composition.
7. a kind of system for weaving based on any carbon fiber braiding device of claim 1-6, which is characterized in that the volume
The system of knitting further includes that the control system of carbon fiber braiding construction is completed for controlling mechanical arm (1).
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| CN201910648373.2A CN110370683A (en) | 2019-07-18 | 2019-07-18 | A kind of carbon fiber braiding apparatus and system |
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| CN201910648373.2A CN110370683A (en) | 2019-07-18 | 2019-07-18 | A kind of carbon fiber braiding apparatus and system |
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