CN110053278A - Molding machine is used in the production of high-insulativity lightweight composite material cross arm - Google Patents
Molding machine is used in the production of high-insulativity lightweight composite material cross arm Download PDFInfo
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- CN110053278A CN110053278A CN201910378813.7A CN201910378813A CN110053278A CN 110053278 A CN110053278 A CN 110053278A CN 201910378813 A CN201910378813 A CN 201910378813A CN 110053278 A CN110053278 A CN 110053278A
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- Prior art keywords
- reversing mechanism
- molding machine
- bending
- plate
- curing
- Prior art date
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- 238000000465 moulding Methods 0.000 title claims abstract description 219
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 374
- 239000004744 fabric Substances 0.000 claims abstract description 186
- 239000003292 glue Substances 0.000 claims abstract description 77
- 238000011049 filling Methods 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 238000005452 bending Methods 0.000 claims description 257
- 238000010438 heat treatment Methods 0.000 claims description 92
- 239000007787 solid Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 21
- 229920001971 elastomer Polymers 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 7
- 238000009940 knitting Methods 0.000 claims description 5
- 230000008520 organization Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 238000005470 impregnation Methods 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 4
- 238000001723 curing Methods 0.000 description 68
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 244000080575 Oxalis tetraphylla Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- 238000009941 weaving Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/24—Cross arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
Abstract
A kind of high-insulativity lightweight composite material cross arm production molding machine of the present invention, including molding machine cabinet, the inside of the molding machine cabinet is disposed with molding machine conveying mechanism from left to right, molding machine glue storage cavity room and molding die, the front and back inner wall of molding machine glue storage cavity room is provided with molding machine connecting plate, the medial surface of the molding machine connecting plate is provided with molding machine deflector, shaping device support frame is provided with immediately below two molding machine deflectors, the top surface of the shaping device support frame is provided with molding machine V-shaped groove, two prisms of molding machine V-shaped groove are provided with multiple fabric guide rolls, glue filling device is provided with above the molding machine cabinet, the glue filling device is connect with molding machine box body-sliding.High production efficiency of the present invention, production cost are low, have the advantages of easy for installation, safety coefficient is high, long service life using the composite material cross arm that it is produced.
Description
Technical field
The present invention relates to a kind of high-insulativity lightweight composite material cross arm production molding machines.
Background technique
Cross-arm is part and parcel in shaft tower, its effect is for installing insulator and fitting, to support conducting wire, take shelter from the thunder
Line, and be allowed to keep certain safe distance by regulation, it is relatively broad at present use have iron cross arm, porcelain pole arm, composite material
Cross-arm etc., wherein composite material cross arm anti-pollution is good, environmental corrosion resisting, light weight, is easily installed and safeguards, but compound
Material cross-arm is mostly using the molding tubing of traditional pultrude process, and structure is hollow thin-wall, the composite wood of hollow thin-wall structure
Material cross-arm, which is generally bolted, to be fixed on shaft tower, and disadvantage is: the first, Bolt Tightening Force degree is generally more difficult to control, if
Stubborn tension generates stress and concentrates, and the composite material cross arm of hollow thin-wall structure will lead to position bending deformation, or even damage,
Influence transmission line safety operation;The second, the fiber side in the composite material cross arm of the molding hollow thin-wall structure of pultrude process
It is arranged along cross-arm length direction to being, so if need when carrying out drilling operation on cross-arm, it is long along fiber
The intensity in degree direction can satisfy requirement, then cannot meet the requirements perpendicular to the intensity in fibre length direction, therefore after punching
It is easy to produce cracking near punching, in order to avoid the generation of this cracking, meets certain intensity requirement, pultrusion process
In certainly will just will increase the thickness of product, however but increase product weight in this way, improve cost.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of high production efficiency, production cost is low, extends product makes
With the high-insulativity lightweight composite material cross arm production molding machine in service life.
The object of the present invention is achieved like this: a kind of high-insulativity lightweight composite material cross arm production molding dress
Set, including molding machine cabinet, the inside of the molding machine cabinet be disposed with from left to right molding machine conveying mechanism,
The upper section of molding machine glue storage cavity room and molding die, the front and back inner wall of molding machine glue storage cavity room is set along its length
It is equipped with molding machine connecting plate, the medial surface of the molding machine connecting plate is vertically provided with intilted molding from top to bottom
Device deflector;
Shaping device support frame is additionally provided in molding machine glue storage cavity room, shaping device support frame is located at two
The underface of a molding machine deflector, the bottom surface of the bottom and molding machine glue storage cavity room of the shaping device support frame
Middle section is fixedly connected, and the front and rear sides face of the shaping device support frame is evenly arranged with multiple meshes, the molding machine
The top surface of braced frame is provided with molding machine V-shaped groove, and two prisms of molding machine V-shaped groove are provided with more along its length
A the first fabric guide roll of molding machine and the second fabric guide roll of molding machine, first fabric guide roll of molding machine and molding machine second
Fabric guide roll arranged for interval;
Glue filling device is provided with above the molding machine cabinet, the glue filling device and molding machine box body-sliding connect
It connects, glue filling device gum outlet, the middle section at the top of the molding machine cabinet is provided in the middle part of the bottom surface of the glue filling device
The first gum-injecting port of molding machine of rectangular strip is provided with along its length, in the top of molding machine glue storage cavity room
Section is provided with the second gum-injecting port of molding machine of rectangular strip along its length, second gum-injecting port of molding machine be located at
The underface of the first gum-injecting port of type device is provided between second gum-injecting port of molding machine and the first gum-injecting port of molding machine
The top of molding machine injected rubber hose, the molding machine injected rubber hose is connected with glue filling device gum outlet, the molding machine note
There are two the molding machine diversion pipe being inclined outwardly from top to bottom, two molding machine diversion pipes front and backs are right for the bottom end connection of sebific duct
Claim arrangement, and the bottom end of two molding machine diversion pipes is respectively close to the upper section of molding machine deflector medial surface.
Further, the bottom of molding machine glue storage cavity room is provided with the molding machine gum outlet of funnel structure,
The bottom of the molding machine gum outlet is connected with multiple molding machine rubber hoses, and the bottom end of multiple molding machine rubber hoses is connected
It is logical, and it is connected with molding machine circulation pipe, the other end of molding machine circulation pipe is connected with glue filling device.
Further, second fabric guide roll of molding machine is set as hollow structure, and surface is evenly arranged with multiple
Mesh.
Further, molding machine filtering is provided between the molding machine gum outlet and shaping device support frame
Plate.
Further, the top surface of the molding machine cabinet is provided with what front and back two was arranged symmetrically along its length
Molding machine guide rail, the bottom of the glue filling device are provided with two groups of front and back glue filling device sliding block, glue filling device sliding block and molding
Device guide rail is slidably connected.
Further, the left and right ends of the molding machine guide rail are provided with molding machine locating part.
A kind of high-insulativity lightweight composite material cross arm production system successively includes three-dimensional cloth production dress from front to back
It sets, three-dimensional cloth bending device, a kind of high-insulativity lightweight composite material cross arm production molding machine, be heating and curing
Device and cutting means, wherein three-dimensional cloth process units is stood for being worked out raw material, being cut and being stacked into three-dimensional cloth
Body cloth bending device makes it be processed into L-type structure, the device that is heating and curing is used for impregnation for carrying out bending operation to three-dimensional cloth
Three-dimensional cloth later is heating and curing, cutting means for the three-dimensional cloth after being heating and curing cut to be formed it is final
Product.
Further, the three-dimensional cloth process units successively includes knitting mechanism, cutting mechanism, reversing machine from front to back
Structure and stacker mechanism;
The reversing mechanism includes reversing mechanism cabinet, is provided with feed inlet on the left of the reversing mechanism cabinet, commutation
It is provided with discharge port on the right side of mechanism cabinet, the first delivery track of reversing mechanism, commutation are provided in the reversing mechanism cabinet
Component, the second delivery track of reversing mechanism and reversing mechanism mechanical arm assembly, first delivery track of reversing mechanism are set to
Left front section of reversing mechanism cabinet, second delivery track of reversing mechanism are horizontally set at the right middle section of reversing mechanism cabinet,
The reversing mechanism mechanical arm assembly is set to the right back segment of reversing mechanism cabinet;
First delivery track of reversing mechanism includes crosspiece and oblique section, and oblique section is in tilted layout in "/", and crosspiece is located at oblique section
Left side, the left end of the crosspiece is connected with the feed inlet of reversing mechanism, and the right end of crosspiece is connected with the left end of oblique section;
The commutation component is set between the second delivery track of the first delivery track of reversing mechanism and reversing mechanism, described
The component that commutates is in tilted layout in "/", and, the commutation component consistent with the gradient of oblique section of the first delivery track of reversing mechanism
Including reversing mechanism bottom plate, the reversing mechanism support plate of setting, reversing mechanism lifter plate, reversing mechanism pressing plate, reversing mechanism
The output end of one motor and reversing mechanism lifting cylinder, the reversing mechanism first motor is set up in reversing mechanism bottom plate
Lower section, reversing mechanism first motor pass through the branch below reversing mechanism first motor fixed plate and the first delivery track of reversing mechanism
Frame is fixedly connected, and the output end of the reversing mechanism first motor is connected with the bottom surface of reversing mechanism bottom plate, the reversing machine
Structure support plate is set to the top of right section of the top surface of reversing mechanism bottom plate, the bottom surface of the reversing mechanism support plate and reversing mechanism
Multiple reversing mechanism support columns are connected between the top surface of bottom plate, the left side of the reversing mechanism support plate is provided with front and back two
A vertical reversing mechanism guide groove offers vertical change in the reversing mechanism support plate between two reversing mechanism guide grooves
To mechanism rectangle hollow out, the telescopic end of the reversing mechanism lifting cylinder is set up in a left side for the top surface of reversing mechanism bottom plate
Section, the fixing end of reversing mechanism lifting cylinder are fixedly connected with reversing mechanism bottom plate, and the reversing mechanism lifter plate, which is set to, to be changed
To left section of the top in the top surface of organization soleplate, the lift side of reversing mechanism lifting cylinder passes through connector and reversing mechanism lifter plate
Bottom surface center connection, multiple vertical reversing mechanisms are connected between the reversing mechanism lifter plate and reversing mechanism bottom plate
Linear bearing, is provided with reversing mechanism lifting shaft in reversing mechanism linear bearing, the bottom end of the reversing mechanism linear bearing with
The top surface of reversing mechanism bottom plate is fixedly connected, the fixed company in the top of reversing mechanism lifting shaft and the bottom surface of reversing mechanism lifter plate
It connects, the front and rear sides of the reversing mechanism lifter plate have set up reversing mechanism guide plate, the reversing mechanism lifter plate
Right side is provided with former and later two the first guide pads of reversing mechanism, and two the first guide pads of reversing mechanism are respectively arranged at two and change
Into mechanism guide groove, the reversing mechanism pressing plate is set to the top of reversing mechanism lifter plate, the reversing mechanism pressing plate
Right side is provided with former and later two the second guide pads of reversing mechanism, and two the second guide pads of reversing mechanism are respectively arranged at two and change
Into mechanism guide groove;
There are two the reversing mechanism bearings of arrangement symmetrical above and below for the middle section setting of the right side of the reversing mechanism support plate
, it is provided with reversing mechanism screw rod between two reversing mechanism bearing blocks, one end of the reversing mechanism screw rod is connected with commutation
The second motor of mechanism, the second motor of reversing mechanism pass through the right side of reversing mechanism the second motor fixing plate and reversing mechanism support plate
Face is fixedly connected, and reversing mechanism nut is set on the reversing mechanism screw rod, and the outer ring of reversing mechanism nut is provided with commutation
Mechanism link block, reversing mechanism link block extends through reversing mechanism rectangle hollow out to the left and the right side of reversing mechanism pressing plate is solid
Fixed connection.
Further, the three-dimensional cloth bending device includes three-dimensional cloth bending device cabinet, the solid cloth bending dress
It sets and is provided with three-dimensional the first conveying mechanism of cloth bending device, bending mechanism and three-dimensional the second conveying of cloth bending device in cabinets cavity
Mechanism, solid cloth first conveying mechanism of bending device are set to left section of three-dimensional cloth bending device cabinet, the solid cloth
The first conveying mechanism of bending device includes three-dimensional cloth bending device the first conveying mechanism rack, the solid cloth bending device first
Two three-dimensional the first conveying mechanism of the cloth bending device idler wheels being arranged symmetrically in left and right are provided in conveying mechanism rack, one of them
Three-dimensional the first conveying mechanism of cloth bending device motor, two solids are provided on three-dimensional the first conveying mechanism of cloth bending device idler wheel
Three-dimensional the first conveying mechanism of cloth bending device conveyer belt is set between cloth bending device the first conveying mechanism idler wheel;
The bending mechanism is set to right section of three-dimensional cloth bending device cabinet, and the bending mechanism includes upper bending component
With lower bending component, the upper bending component include the upper bending component cylinder vertically placed, upper bending component limit plate and on
The fixing end of bending mold, the upper bending component cylinder is fixedly connected with the top surface of three-dimensional cloth bending device cabinet, upper bending
The telescopic end of component cylinder is fixedly connected with the top surface of upper bending component limit plate, and the upper bending mold is triangular prism shape knot
Structure, the top surface of the upper bending mold are fixedly connected with the middle section of the bottom surface of upper bending component limit plate;
Vertical solid is provided on the front and back inner wall of three-dimensional cloth bending device cabinet below the upper bending component
Cloth bending device guide groove offers hollow out fluctuating orbit in three-dimensional cloth bending device guide groove along its length;
The lower bending component includes the lower bending component slide plate that two front and backs are arranged symmetrically, and bends component slide plate under two
It is slidably connected respectively with two three-dimensional cloth bending device guide grooves, the middle section of the medial surface of the lower bending component slide plate is provided with
The lower bending component cylinder of lateral arrangement, the fixing end of the lower bending component cylinder and the medial surface of lower bending component slide plate are solid
Fixed connection, the upper section and lower section of the medial surface of the lower bending component slide plate be respectively arranged with the first guide plate of lower bending component with
The second guide plate of lower bending component, the first guide plate of lower bending component and the second guide plate of lower bending component with lower bending component
Slide plate is vertical, is provided with lower bending mold between the second guide plate of the first guide plate of the lower bending component and lower bending component,
The telescopic end of the lower bending component cylinder is fixedly connected with the lateral surface of lower bending mold, and the inner segment of the lower bending mold is set
It is set to intilted bevel phase from top to bottom, the bottom end of the bevel phase of former and later two lower bending molds is in contact, former and later two
Angle between the bevel phase of lower bending mold is identical as the angle between the front and rear sides face of upper bending mold;
Lower bending component further includes the chain wheel set that two front and backs are arranged symmetrically, and chain wheel set includes the first sprocket wheel and the second chain
It takes turns, on the first sprocket wheel and the second sprocket wheel outer wall symmetrical above and below for being set to three-dimensional cloth bending device cabinet, on second sprocket wheel
It is provided with lower bending component motor, chain is arranged between first sprocket wheel and the second sprocket wheel, is provided on the chain slotting
Pin, the inner end of the bolt pass through hollow out fluctuating orbit and are fixedly connected with the lateral surface of lower bending component slide plate;
The solid cloth bending device second conveyor structure is set to the lower section of bending mechanism, the solid cloth bending device
Second conveyor structure includes three-dimensional cloth bending device second conveyor structure pedestal, the solid cloth bending device second conveyor structure
The middle section of the top surface of pedestal is provided with three-dimensional cloth bending device second conveyor structure V-shaped groove, three-dimensional cloth bending along its length
It is defeated that two prisms of device second conveyor structure V-shaped groove are evenly arranged with multiple three-dimensional cloth bending devices second along its length
Send mechanism fabric guide roll.
Further, the device that is heating and curing includes the device box that is heating and curing, the device box that is heating and curing
Inner wall on be evenly arranged with multiple assembly heaters that are heating and curing, before the bottom being heating and curing in device box is provided with
Two device guide rails that are heating and curing afterwards are provided with the device bottom plate that is heating and curing above two device guide rails that are heating and curing, described
The device sliding block that is heating and curing that the bottom setting of device bottom plate that is heating and curing is arranged symmetrically there are two front and back, the device that is heating and curing are sliding
Block is slidably connected with the device guide rail that is heating and curing, and is provided with the device support stand that is heating and curing on the device bottom plate that is heating and curing,
The device V-shaped groove that is heating and curing is provided at the top of the device support stand that is heating and curing, the device support stand that is heating and curing
Surface is evenly arranged with multiple meshes, and the device gluing containing disk that is heating and curing is provided in the device support stand that is heating and curing, described
The device gluing containing disk that is heating and curing is flexibly connected with being heating and curing between device bottom plate.
Compared with prior art, the beneficial effects of the present invention are:
A kind of high-insulativity lightweight composite material cross arm production molding machine of the present invention, by cooperating with glue filling device
It uses, so that the three-dimensional cloth and glue after bending are sufficiently mixed and extrusion forming, high production efficiency, production cost are low, use
Its composite material cross arm produced has the advantages of easy for installation, safety coefficient height, long service life.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of high-insulativity lightweight composite material cross arm of the present invention.
Fig. 2 is a kind of structural schematic diagram at another visual angle of high-insulativity lightweight composite material cross arm of the present invention.
Fig. 3 is the structural schematic diagram of snap component in Fig. 1.
Fig. 4 is the side view of interior buckle in Fig. 3.
Fig. 5 is the side view of the China and foreign countries Fig. 3 buckle.
Fig. 6 is the structural block diagram of composite material cross arm production system.
Fig. 7 is the top view of reversing mechanism.
Fig. 8 be Fig. 6 in commutation component rotate by a certain angle after top view.
Fig. 9 is the left view of commutation component in Fig. 6.
Figure 10 is the right view of commutation component in Fig. 6.
Figure 11 is the structural schematic diagram of three-dimensional cloth bending device.
Figure 12 is the side view of three-dimensional cloth bending device.
Figure 13 is the structural schematic diagram of molding machine and glue filling device.
Figure 14 is the cross-sectional view of A-A in Figure 13.
Figure 15 is the structural schematic diagram of device of being heating and curing.
Wherein:
Composite material cross arm ontology 1
Crosspiece 2
Perpendicular section 3
Composite material cross arm production system 4
Three-dimensional cloth process units 401, knitting mechanism 401.1, cutting mechanism 401.2,
Reversing mechanism 401.3, reversing mechanism cabinet 401.3.1, the first delivery track of reversing mechanism 401.3.2, reversing machine
The second delivery track of structure 401.3.3, reversing mechanism mechanical arm assembly 401.3.4, reversing mechanism bottom plate 401.3.5, erect change
To mechanism supports plate 401.3.6, reversing mechanism lifter plate 401.3.7, reversing mechanism pressing plate 401.3.8, the first electricity of reversing mechanism
Machine 401.3.9, reversing mechanism lifting cylinder 401.3.10, reversing mechanism support column 401.3.11, reversing mechanism first motor are solid
Fixed board 401.3.12, reversing mechanism guide groove 401.3.13, reversing mechanism linear bearing 401.3.14, reversing mechanism lifting shaft
401.3.15, reversing mechanism guide plate 401.3.16, the first guide pad of reversing mechanism 401.3.17, reversing mechanism second are oriented to
Block 401.3.18, reversing mechanism rectangle hollow out 401.3.19, reversing mechanism bearing block 401.3.20, reversing mechanism screw rod
401.3.21, reversing mechanism link block 401.3.22, the second motor of reversing mechanism 401.3.23, the second motor of reversing mechanism are solid
Fixed board 401.3.24,
Stacker mechanism 401.4
Three-dimensional cloth bending device 402, three-dimensional cloth bending device cabinet 402.1, three-dimensional cloth the first conveying mechanism of bending device
402.2, three-dimensional cloth bending device the first conveying mechanism rack 402.2.1, three-dimensional cloth bending device the first conveying mechanism idler wheel
402.2.2, three-dimensional cloth bending device the first conveying mechanism conveyer belt 402.2.3, bending component 402.3, upper bending component cylinder
402.3.1, upper bending component limit plate 402.3.2, upper bending mold 402.3.3, lower bending component slide plate 402.3.4, under it is curved
Foldable assembly cylinder 402.3.5, the first guide plate of lower bending component 402.3.6, the second guide plate of lower bending component 402.3.7, under
Bending mold 402.3.8, the first sprocket wheel 402.3.9, the second sprocket wheel 402.3.10, chain 402.3.11, bolt 402.3.12, under
Bend component motor 402.3.13, three-dimensional cloth bending device second conveyor structure 402.4, three-dimensional cloth bending device second conveyor
Structure pedestal 402.4.1, three-dimensional cloth bending device second conveyor structure fabric guide roll 402.4.2,
Molding machine 403, molding machine cabinet 403.1, molding machine conveying mechanism 403.2, molding machine glue storage cavity room
403.3, molding die 403.4, molding machine guide rail 403.5, molding machine locating part 403.6, the first gum-injecting port of molding machine
403.7, the second gum-injecting port of molding machine 403.8, molding machine deflector 403.9, molding machine connecting plate 403.10, molding dress
Set injected rubber hose 403.11, molding machine diversion pipe 403.12, molding machine gum outlet 403.13, shaping device support frame
403.14, molding machine filter plate 403.15, molding machine circulation pipe 403.16, molding machine rubber hose 403.17, molding dress
Set sensor 403.18
Be heating and curing device 404, the device box 404.1 that is heating and curing, the device guide rail 404.2 that is heating and curing, be heating and curing
Device bottom plate 404.3, the device sliding block 404.4 that is heating and curing, the device support stand 404.5 that is heating and curing, the device that is heating and curing contain glue
Disk 404.6, be heating and curing assembly heater 404.7
Cutting means 405
Glue filling device 406, glue filling device sliding block 406.1, glue filling device gum outlet 406.2
Snap component 5, interior buckle 501, interior annular gasket 501.1, interior cylinder 501.2, outer buckle 502, outer toroid gasket
502.1, outside cylinder 502.2, bayonet 502.3.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only invention a part of the embodiment, instead of all the embodiments.Based on this
Embodiment in invention, every other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall within the protection scope of the present invention.
Referring to Fig. 1-5, a kind of high-insulativity lightweight composite material cross arm of the present invention, it includes composite material cross
Ontology 1 is carried on a shoulder pole, the composite material cross arm ontology 1 is the steel angle structure of L-type, and steel angle structure includes crosspiece 2 and perpendicular section 3, described
Perpendicular section 3 is provided centrally with mounting hole, and snap component 5 is provided in the mounting hole, and the snap component 5 includes interior buckle
501 and it is outer buckle 502, it is described it is interior buckle 501 include interior annular gasket 501.1, the lateral surface of the interior annular gasket 501.1
The interior cylinder 501.2 for the hollow structure that inner circle is outward extended with, the outer buckle 502 includes outer toroid gasket 502.1, described outer
The inner circle of the medial surface of annulus gasket 502.1, which extends internally, the outside cylinder 502.2 of hollow structure, the outside cylinder 502.2
Inner segment is evenly arranged with multiple bayonets 502.3 along its circumferencial direction, and the length of the outside cylinder 502.2 is greater than interior cylinder 501.2
Length.When installation, first the interior cylinder 501.2 of interior buckle 501 is put in mounting hole, the outside of interior annular gasket 501.1
Face is in contact with the medial surface of perpendicular section 3, then the outside cylinder 502.2 of outer buckle 502 is passed through interior cylinder 501.2, and bayonet 502.3
In stretching out outside cylinder 501.2, the medial surface of the outer toroid gasket 502.1 of outer buckle 502 is in contact with the lateral surface of perpendicular section 3, most
The progress flange of outside cylinder 502.2 corresponded at bayonet 502.3 is fixed afterwards.Composite wood can effectively be enhanced by snap component 5
Expect the bonding strength between cross-arm body 1 and other component, also improves the efficiency of site operation.
The raw material of the composite material cross arm ontology 1 is glass fibre, and glass fibre is alkali-free glass fibre;
Referring to Fig. 6-15, the composite material cross arm ontology 1 is produced using composite material cross arm production system 4, multiple
Condensation material cross-arm production system 4 successively includes three-dimensional cloth process units 401, three-dimensional cloth bending device 402, molding dress from front to back
Set 403, be heating and curing device 404 and cutting means 405, the gum-injecting port connection glue injection device 406 of molding machine 403;It is three-dimensional
Cloth process units 401 successively includes knitting mechanism 401.1, cutting mechanism 401.2, reversing mechanism 401.3 and heap from front to back
Folded mechanism 401.4.
The reversing mechanism 401.3 includes reversing mechanism cabinet 401.3.1, a left side of the reversing mechanism cabinet 401.3.1
Side is provided with feed inlet, and discharge port, the reversing mechanism cabinet 401.3.1 are provided on the right side of reversing mechanism cabinet 401.3.1
It is inside provided with the first delivery track of reversing mechanism 401.3.2, commutation component, reversing mechanism the second delivery track 401.3.3 and changes
To mechanism mechanical arm assembly 401.3.4, the first delivery track of reversing mechanism 401.3.2 is set to reversing mechanism cabinet
401.3.1 left front section, the first delivery track of reversing mechanism 401.3.2 includes crosspiece and oblique section, and oblique section tilts cloth in "/"
It sets, crosspiece is located at the left side of oblique section, and the left end of the crosspiece is connected with the feed inlet of reversing mechanism 401.3, the right end of crosspiece
It is connected with the left end of oblique section, the second delivery track of reversing mechanism 401.3.3 is horizontally set at reversing mechanism cabinet
The right end in right middle section 401.3.1, the second delivery track of reversing mechanism 401.3.3 is connected with the discharge port of reversing mechanism 401.3
It connects, the reversing mechanism mechanical arm assembly 401.3.4 is set to the right back segment of reversing mechanism cabinet 401.3.1;
The commutation component is set to the second delivery track of reversing mechanism the first delivery track 401.3.2 and reversing mechanism
401.3.3 between, the commutation component in "/" be in tilted layout, and with the oblique section of the first delivery track of reversing mechanism 401.3.2
Gradient is consistent, it is described commutation component include reversing mechanism bottom plate 401.3.5, setting reversing mechanism support plate 401.3.6, change
It is gone up and down to mechanism lifter plate 401.3.7, reversing mechanism pressing plate 401.3.8, reversing mechanism first motor 401.3.9 and reversing mechanism
Cylinder 401.3.10, the output end of the reversing mechanism first motor 401.3.9 are set up in reversing mechanism bottom plate 401.3.5
Lower section, reversing mechanism first motor 401.3.9 passes through reversing mechanism first motor fixed plate 401.3.12 and reversing mechanism the
Bracket below one delivery track 401.3.2 is fixedly connected, the output end of the reversing mechanism first motor 401.3.9 and commutation
The bottom surface of organization soleplate 401.3.5 is connected, and the reversing mechanism support plate 401.3.6 is set to reversing mechanism bottom plate
401.3.5 the top that right section of top surface, the bottom surface of the reversing mechanism support plate 401.3.6 and reversing mechanism bottom plate 401.3.5
Top surface between be connected with multiple reversing mechanism support column 401.3.11, the left side of the reversing mechanism support plate 401.3.6
It is provided with changing between former and later two vertical reversing mechanism guide groove 401.3.13, two reversing mechanism guide groove 401.3.13
Vertical reversing mechanism rectangle hollow out 401.3.19, the reversing mechanism lifting air are offered on mechanism supports plate 401.3.6
The telescopic end of cylinder 401.3.10 is set up in left section of the top surface of reversing mechanism bottom plate 401.3.5, reversing mechanism lifting cylinder
401.3.10 fixing end is fixedly connected with reversing mechanism bottom plate 401.3.5, and the reversing mechanism lifter plate 401.3.7 is set to
The top of left section of the top surface of reversing mechanism bottom plate 401.3.5, the lift side of reversing mechanism lifting cylinder 401.3.10 pass through connection
Part is connect with the center of the bottom surface of reversing mechanism lifter plate 401.3.7, the reversing mechanism lifter plate 401.3.7 and reversing mechanism
Multiple vertical reversing mechanism linear bearing 401.3.14, reversing mechanism linear bearing are connected between bottom plate 401.3.5
401.3.14 be provided with reversing mechanism lifting shaft 401.3.15 in, the bottom end of the reversing mechanism linear bearing 401.3.14 with
The top surface of reversing mechanism bottom plate 401.3.5 is fixedly connected, and the top of reversing mechanism lifting shaft 401.3.15 and reversing mechanism are gone up and down
The bottom surface of plate 401.3.7 is fixedly connected, and the front and rear sides of the reversing mechanism lifter plate 401.3.7 have set up reversing machine
Structure guide plate 401.3.16, the right side of the reversing mechanism lifter plate 401.3.7 are provided with former and later two reversing mechanisms first
Guide pad 401.3.17, two the first guide pad of reversing mechanism 401.3.17 are respectively arranged at two reversing mechanism guide grooves
401.3.13 in, the reversing mechanism pressing plate 401.3.8 is set to the top of reversing mechanism lifter plate 401.3.7, the commutation
The right side of mechanism pressing plate 401.3.8 is provided with former and later two second guide pads of reversing mechanism 401.3.18, two reversing mechanisms
Second guide pad 401.3.18 is respectively arranged in two reversing mechanism guide groove 401.3.13;
There are two the reversing machines of arrangement symmetrical above and below for the middle section setting of the right side of the reversing mechanism support plate 401.3.6
Reversing mechanism screw rod 401.3.21, institute are provided between structure bearing block 401.3.20, two reversing mechanism bearing block 401.3.20
The one end for stating reversing mechanism screw rod 401.3.21 is connected with reversing mechanism the second motor 401.3.23, the second motor of reversing mechanism
401.3.23 it is fixed by reversing mechanism the second motor fixing plate 401.3.24 and the right side of reversing mechanism support plate 401.3.6
It connects, is set with reversing mechanism nut on the reversing mechanism screw rod 401.3.21, the outer ring of reversing mechanism nut, which is provided with, to be changed
To mechanism link block 401.3.22, reversing mechanism link block 401.3.22 extends through reversing mechanism rectangle hollow out to the left
401.3.19 it is fixedly connected with the right side of reversing mechanism pressing plate 401.3.8.
By in the oblique crosspiece for being delivered to the first delivery track of reversing mechanism of rectangle glass-fiber-fabric after cutting, glass-fiber-fabric
Wherein one group be diagonally in contact respectively with the front and back guide plate of the crosspiece of the first delivery track of reversing mechanism, when pass through reversing machine
When the oblique section of the first delivery track of structure, glass-fiber-fabric one group of opposite side therein then can be with the oblique section of the first delivery track of reversing mechanism
Front and back guide plate is in contact, and is transported on reversing mechanism lifter plate, and reversing mechanism lifting cylinder rises, so that reversing mechanism
Lifter plate moves up, while the second motor of reversing mechanism rotates forward, so that reversing mechanism pressing plate moves down, until by glass-fiber-fabric
It is pressed between reversing mechanism pressing plate and reversing mechanism lifter plate, reversing mechanism first motor acts later, controls reversing mechanism
Bottom plate rotates by a certain angle, so that reversing mechanism bottom plate is located along the same line with the second delivery track of reversing mechanism, reversing machine
Structure lifting cylinder decline, so that reversing mechanism lifter plate moves down, while the second motor reversal of reversing mechanism, so that reversing machine
Structure pressing plate moves up, after returning to elemental height to reversing mechanism lifter plate and reversing mechanism pressing plate, reversing mechanism manipulator
Component goes to the glass-fiber-fabric on reversing mechanism lifter plate on the second delivery track of reversing mechanism, finally send by discharge port under
In one procedure.
The solid cloth bending device 402 includes three-dimensional cloth bending device cabinet 402.1, the solid cloth bending device case
Three-dimensional the first conveying mechanism of cloth bending device 402.2, bending mechanism 402.3 and three-dimensional cloth bending are provided in 402.1 inner cavity of body
Device second conveyor structure 402.4, the first conveying mechanism of the solid cloth bending device 402.2 are set to three-dimensional cloth bending device
Left section of cabinet 402.1, the first conveying mechanism of the solid cloth bending device 402.2 include that three-dimensional cloth bending device first conveys
It is symmetrical that left and right two is provided on mechanism rack 402.2.1, solid cloth bending device the first conveying mechanism rack 402.2.1
Three-dimensional the first conveying mechanism of cloth bending device idler wheel 402.2.2 of arrangement, one of solid cloth the first conveyer of bending device
Three-dimensional the first conveying mechanism of cloth bending device motor is provided on structure idler wheel 402.2.2, two three-dimensional cloth bending devices first are defeated
It send and is set with three-dimensional cloth bending device the first conveying mechanism conveyer belt 402.2.3 between mechanism idler wheel 402.2.2;
The bending mechanism 402.3 is set to right section of three-dimensional cloth bending device cabinet 402.1, the bending mechanism
402.3 include upper bending component and lower bending component, and the upper bending component includes the upper bending component cylinder vertically placed
402.3.1, upper bending component limit plate 402.3.2 and upper bending mold 402.3.3, the upper bending component cylinder 402.3.1
Fixing end be fixedly connected with the top surface of three-dimensional cloth bending device cabinet 402.1, the telescopic end of upper bending component cylinder 402.3.1
It being fixedly connected with the top surface of upper bending component limit plate 402.3.2, the upper bending mold 402.3.3 is triangular prism shape structure,
The side that the middle section of the top surface of the upper bending mold 402.3.3 and the bottom surface of upper bending component limit plate 402.3.2 passes through welding
Formula connects, and the angle between the front and rear sides face of the upper bending mold 402.3.3 is 90 degree;
It is provided on the front and back inner wall of three-dimensional cloth bending device cabinet 402.1 below the upper bending component vertical
Three-dimensional cloth bending device guide groove offers hollow out fluctuating orbit in three-dimensional cloth bending device guide groove along its length;
The lower bending component includes the lower bending component slide plate 402.3.4 that two front and backs are arranged symmetrically, and is bent under two
Component slide plate 402.3.4 is slidably connected with two three-dimensional cloth bending device guide grooves respectively, the lower bending component slide plate
402.3.4 the middle section of medial surface is provided with the lower bending component cylinder 402.3.5 of lateral arrangement, the lower bending component cylinder
402.3.5 fixing end is fixedly connected with the medial surface of lower bending component slide plate 402.3.4, the lower bending component slide plate
402.3.4 the upper section and lower section of medial surface are respectively arranged with lower bending component the first guide plate 402.3.6 and lower bending component
Second guide plate 402.3.7, lower bending component the first guide plate 402.3.6 and the second guide plate of lower bending component 402.3.7 are equal
Vertical with lower bending component slide plate 402.3.4, lower bending component the first guide plate 402.3.6 and lower bending component second are led
To lower bending mold 402.3.8 is provided between plate 402.3.7, the telescopic end of the lower bending component cylinder 402.3.5 is under
The lateral surface of bending mold 402.3.8 is fixedly connected, the inner segment of the lower bending mold 402.3.8 be set as from top to bottom to
The bottom end of tilted bevel phase, the bevel phase of former and later two lower bending mold 402.3.8 is in contact, former and later two lower crease dies
The angle having between the bevel phase of 402.3.8 is 90 degree;
Lower bending component further includes two chain wheel sets for being arranged symmetrically of front and back, chain wheel set include the first sprocket wheel 402.3.9 and
Second sprocket wheel 402.3.10, the first sprocket wheel 402.3.9 and the second sprocket wheel 402.3.10 is symmetrical above and below to be set to three-dimensional cloth bending dress
On the outer wall for setting cabinet 402.1, lower bending component motor 402.3.13 is provided on the second sprocket wheel 402.3.10, it is described
It is arranged with chain 402.3.11 between first sprocket wheel 402.3.9 and the second sprocket wheel 402.3.10, is set on the chain 402.3.11
It is equipped with bolt 402.3.12, the inner end of the bolt 402.3.12 passes through hollow out fluctuating orbit and lower bending component slide plate
402.3.4 lateral surface be fixedly connected;
The solid cloth bending device second conveyor structure 402.4 includes three-dimensional cloth bending device second conveyor structure pedestal
402.4.1, the middle section of the top surface of the three-dimensional cloth bending device second conveyor structure pedestal 402.4.1 is arranged along its length
There is three-dimensional cloth bending device second conveyor structure V-shaped groove, three-dimensional cloth bending device second conveyor structure V-shaped groove is located at upper crease die
Has the underface of 402.3.3, the angle of three-dimensional cloth bending device second conveyor structure V-shaped groove is 90 degree, three-dimensional cloth bending device
Two prisms of second conveyor structure V-shaped groove are evenly arranged with multiple three-dimensional cloth bending device second conveyors along its length
Structure fabric guide roll 402.4.2.
Pass through three-dimensional cloth bending device the first conveying mechanism conveyer belt by the three-dimensional cloth that preceding working procedure is produced its is defeated
It send to the top surface of lower bending mold, upper bending component cylinder stretches out, and bending component limit plate moves down in promotion, in drive
Bending mold moves down, until three-dimensional cloth is pressed between bending mold and two lower bending molds, when to be achieved fixed
Between after, lower bending component motor rotates forward, and chain wheel set rotation drives bolt to move down, so that two lower bending molds are downward
Mobile, after the second guide plate of lower bending component reaches specified altitude assignment, i.e., two lower bending molds are located at three-dimensional cloth bending device
After the surface of second conveyor structure, lower bending component cylinders retract drives lower bending mold to be displaced outwardly, so that by curved
Three-dimensional cloth after folding is fallen into the V-shaped groove of three-dimensional cloth bending device second conveyor structure pedestal, passes through three-dimensional cloth bending device
Three-dimensional cloth after bending is delivered in next process by second conveyor structure fabric guide roll, while controlling upper bending mold
Initial position, next three-dimensional cloth to be processed are returned to lower bending mold.
The molding machine 403 includes molding machine cabinet 403.1, and the top surface of the molding machine cabinet 403.1 is along it
Length direction is provided with the molding machine guide rail 403.5 that front and back two is arranged symmetrically, the left and right of the molding machine guide rail 403.5
Both ends are provided with molding machine locating part 403.6, and the glue filling device 406 is set to the top of molding machine cabinet 403.1,
The bottom of the glue filling device 406 is provided with two groups of front and back glue filling device sliding block 406.1, glue filling device sliding block 406.1 and molding
Device guide rail 403.5 is slidably connected, and is provided with glue filling device gum outlet 406.2 in the middle part of the bottom surface of the glue filling device 406;
The middle section at the top of the molding machine cabinet 403.1 is provided with the molding machine of rectangular strip along its length
The inside of first gum-injecting port 403.7, the molding machine cabinet 403.1 is disposed with molding machine conveying mechanism from left to right
403.2, molding machine glue storage cavity room 403.3 and molding die 403.4, the top of molding machine glue storage cavity room 403.3
Middle section is provided with the second gum-injecting port of molding machine 403.8 of rectangular strip, second injecting glue of molding machine along its length
Mouthfuls 403.8 are located at the underface of the first gum-injecting port of molding machine 403.7, second gum-injecting port of molding machine 403.8 at
Molding machine injected rubber hose 403.11, second gum-injecting port of molding machine are provided between the first gum-injecting port of type device 403.7
403.8 left and right sides is provided with molding machine sensor 403.18, for detecting the position of molding machine injected rubber hose 403.11,
The top of the molding machine injected rubber hose 403.11 is connected with glue filling device gum outlet 406.2, the molding machine injected rubber hose
There are two the molding machine diversion pipe 403.12 being inclined outwardly from top to bottom, two molding machine water conservancy diversion for 403.11 bottom end connection
It is arranged symmetrically before and after pipe 403.12, the upper section of the front and back inner wall of molding machine glue storage cavity room 403.3 is set along its length
It is equipped with molding machine connecting plate 403.10, the medial surface of the molding machine connecting plate 403.10 is vertically provided with from top to bottom
Intilted molding machine deflector 403.9, the bottom end of the molding machine diversion pipe 403.12 is close to molding machine water conservancy diversion
The upper section of 403.9 medial surface of plate;
Shaping device support frame 403.14, molding machine branch are additionally provided in molding machine glue storage cavity room 403.3
Support frame frame 403.14 is located at the underface of two molding machine deflectors 403.9, the shaping device support frame 403.14
Bottom is fixedly connected with the middle section of the bottom surface of molding machine glue storage cavity room 403.3, the shaping device support frame 403.14
Front and rear sides face is evenly arranged with multiple meshes, and the top surface of the shaping device support frame 403.14 is provided with molding machine V
Shape slot, the angle of molding machine V-shaped groove are 90 degree, and two prisms of molding machine V-shaped groove are provided with multiple along its length
The second fabric guide roll of the first fabric guide roll of molding machine and molding machine, first fabric guide roll of molding machine and molding machine second are led
Cloth rewinder roll arranged for interval, second fabric guide roll of molding machine are set as hollow structure, and surface is evenly arranged with multiple mesh, has
It can be thoroughly impregnated three-dimensional cloth using glue, reduce injecting glue molding time;
The bottom of molding machine glue storage cavity room 403.3 is provided with the molding machine gum outlet 403.13 of funnel structure,
Molding machine filter plate is provided between the molding machine gum outlet 403.13 and shaping device support frame 403.14
403.15, the bottom end of the molding machine gum outlet 403.13 is connected with the bottom surface of molding machine cabinet 403.1, the molding
The bottom of device gum outlet 403.13 is connected with multiple molding machine rubber hoses 403.17, multiple molding machine rubber hoses 403.17
Bottom end be connected, and be connected with molding machine circulation pipe 403.16, the other end and injecting glue of molding machine circulation pipe 403.16
Device 406 is connected.
Three-dimensional cloth after preceding working procedure bending is sent by molding machine conveying mechanism to molding machine glue storage cavity
On shaping device support frame in room, glue filling device left and right above molding machine cabinet moves back and forth, in glue filling device
Glue is fallen on molding machine deflector by molding machine diversion pipe, and glue is uniformly dripped in the form of waterfall
To the surface of three-dimensional cloth, after certain time to be achieved, control the first fabric guide roll rotation, so that the three-dimensional cloth after being impregnated with glue
Into in molding die, by molding die extrusion molding, fall into glue in molding machine glue storage cavity room can by it is multiple at
Type device rubber hose and molding machine circulation pipe are back in glue filling device, are recycled, are economized on resources.
The device 404 that is heating and curing includes the device box 404.1 that is heating and curing, the device box that is heating and curing
Multiple assembly heaters 404.7 that are heating and curing, the device box 404.1 that is heating and curing are evenly arranged on 404.1 inner wall
Interior bottom is provided with front and back two and is heating and curing device guide rail 404.2, the top of two device guide rails 404.2 that are heating and curing
It is provided with the device bottom plate 404.3 that is heating and curing, there are two front and back is right for the bottom setting of the device bottom plate 404.3 that is heating and curing
The device sliding block 404.4 that is heating and curing for claiming arrangement, the device sliding block 404.4 that is heating and curing are slided with the device guide rail 404.2 that is heating and curing
It is dynamic to connect, it is provided with the device support stand 404.5 that is heating and curing on the device bottom plate 404.3 that is heating and curing, it is described to be heating and curing
The top of device support stand 404.5 is provided with the device V shape slot that is heating and curing, and the angle for the device V-shaped groove that is heating and curing is 90 degree,
The surface for being heating and curing device support stand 404.5 is evenly arranged with multiple meshes, the device support stand that is heating and curing
The device gluing containing disk 404.6 that is heating and curing, device gluing containing disk 404.6 and the dress that is heating and curing of being heating and curing are provided in 404.5
It is flexibly connected between bottom set plate 404.3.
It is heating and curing being delivered to by the three-dimensional cloth after preceding working procedure injecting glue on device support stand, unlatching is heating and curing
Assembly heater is heating and curing to it, and in the process, uncured glue drops to the dress that is heating and curing by mesh
It sets in gluing containing disk, after reaching the set time, controls the device bottom plate that is heating and curing and be displaced outwardly, will be consolidated by manually or mechanically hand
Three-dimensional cloth after change is transferred in next process, meanwhile, the device gluing containing disk that is heating and curing equipped with glue is substituted for sky
The device gluing containing disk that is heating and curing, the finally control device bottom plate that is heating and curing is back to initial position, waits next three-dimensional cloth.
The production method of high-insulativity lightweight composite material cross arm is as follows:
Step 1: weaving first to glass, warp and weft are arranged vertically, and form glass-fiber-fabric, are spent using 30 degree -60
Oblique cutting (preferably 45 degree of oblique cuttings) be cut to rectangle to glass-fiber-fabric, single layer glass-fiber-fabric with a thickness of 1-3mm,
Rectangular width is 100-250mm, so that the warp and weft of glass-fiber-fabric form 30 with rectangular long side and short side respectively
- 60 degree angle (preferably cutting as 45 degree angles) of degree, then the glass-fiber-fabric after cutting, which carries out being stacked to certain altitude, forms three-dimensional cloth,
Three-dimensional cloth with a thickness of 5-12mm;The position of cutting mechanism 401.2 and stacker mechanism 401.3 according to circumstances can be interchanged;
Step 2: the three-dimensional cloth that step 1 is produced is bent, L-type structure is formed;
It is formed Step 3: the three-dimensional cloth after step 2 is bent is sent into molding machine, blank thickness after molding
For 7-15mm;Polyurethane glue injection moulding device and three-dimensional cloth are sufficiently mixed by glue filling device 406 in this step;
Step 4: step 3 semi-finished product after molding be heating and curing forming composite material angle steel;
Step 5: the composite material angle steel that step 4 is formed, which is carried out shearing, forms composite material cross arm;
Step 6: the composite material cross arm formed to step 5 post-processes, post-processing includes punching and installation gold
Belong to connector.
The working method of composite material cross arm production system 4 is as follows:
Step 1: the knitting mechanism 401.1 of three-dimensional cloth process units 401 produces glass-fiber-fabric, cutting mechanism 401.2 is by glass
Fine cloth is cut to rectangle, and the glass-fiber-fabric after cutting stack by stacker mechanism 401.3 forms three-dimensional cloth;
Step 2: three-dimensional cloth bending device 402 carries out above-mentioned three-dimensional cloth along the middle line of the length direction of three-dimensional cloth
Bending forms L-type structure;
Step 3: then the three-dimensional cloth mixture glue of L-type structure is extruded into angle steel shape from die head by molding machine 403
Shape;Polyurethane glue injection moulding device and three-dimensional cloth are sufficiently mixed by glue filling device 406 in this step;
Step 4: the composite material of angle steel shape is heating and curing to form composite material angle steel by the device 404 that is heating and curing;
Step 5: cutting means 405 cut forming composite material cross arm to composite material angle steel.
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses
Equivalent transformation or equivalent replacement and the technical solution formed, all fall within rights protection scope of the present invention.
Claims (10)
1. a kind of high-insulativity lightweight composite material cross arm production molding machine, it is characterised in that: including molding machine case
Body, the inside of the molding machine cabinet are disposed with molding machine conveying mechanism, molding machine glue storage cavity room from left to right
And molding die, the upper section of the front and back inner wall of molding machine glue storage cavity room are provided with molding machine connection along its length
Plate, the medial surface of the molding machine connecting plate are vertically provided with intilted molding machine deflector from top to bottom;
Be additionally provided with shaping device support frame in molding machine glue storage cavity room, shaping device support frame be located at two at
The underface of type device deflector, the middle section of the bottom surface of the bottom and molding machine glue storage cavity room of the shaping device support frame
It is fixedly connected, the front and rear sides face of the shaping device support frame is evenly arranged with multiple meshes, the shaping device support
The top surface of frame is provided with molding machine V-shaped groove, two prisms of molding machine V-shaped groove be provided with along its length it is multiple at
The second fabric guide roll of the first fabric guide roll of type device and molding machine, first fabric guide roll of molding machine and the second selvage guide of molding machine
Roller arranged for interval;
Glue filling device is provided with above the molding machine cabinet, the glue filling device is connect with molding machine box body-sliding,
Glue filling device gum outlet is provided in the middle part of the bottom surface of the glue filling device, the middle section at the top of the molding machine cabinet is along it
Length direction is provided with the first gum-injecting port of molding machine of rectangular strip, the middle section edge at the top of molding machine glue storage cavity room
Its length direction is provided with the second gum-injecting port of molding machine of rectangular strip, and second gum-injecting port of molding machine is located at molding dress
The underface of the first gum-injecting port is set, is provided with molding between second gum-injecting port of molding machine and the first gum-injecting port of molding machine
The top of device injected rubber hose, the molding machine injected rubber hose is connected with glue filling device gum outlet, the molding machine injected rubber hose
Bottom end connection there are two the molding machine diversion pipe that is inclined outwardly from top to bottom, symmetrical cloth before and after two molding machine diversion pipes
It sets, and the bottom end of two molding machine diversion pipes is respectively close to the upper section of molding machine deflector medial surface.
2. a kind of high-insulativity lightweight composite material cross arm production molding machine according to claim 1, feature
Be: the bottom of molding machine glue storage cavity room is provided with the molding machine gum outlet of funnel structure, and the molding machine goes out
The bottom of Jiao Kou is connected with multiple molding machine rubber hoses, and the bottom end of multiple molding machine rubber hoses is connected, and is connected with into
Type device circulation pipe, the other end of molding machine circulation pipe are connected with glue filling device.
3. a kind of high-insulativity lightweight composite material cross arm production molding machine according to claim 1, feature
Be: second fabric guide roll of molding machine is set as hollow structure, and surface is evenly arranged with multiple mesh.
4. a kind of high-insulativity lightweight composite material cross arm production molding machine according to claim 2, feature
It is: is provided with molding machine filter plate between the molding machine gum outlet and shaping device support frame.
5. a kind of high-insulativity lightweight composite material cross arm production molding machine according to claim 1, feature
Be: the top surface of the molding machine cabinet is provided with the molding machine guide rail that front and back two is arranged symmetrically along its length,
The bottom of the glue filling device is provided with two groups of front and back glue filling device sliding block, and glue filling device sliding block and the sliding of molding machine guide rail connect
It connects.
6. a kind of high-insulativity lightweight composite material cross arm production molding machine according to claim 5, feature
Be: the left and right ends of the molding machine guide rail are provided with molding machine locating part.
7. a kind of high-insulativity lightweight composite material cross arm production system, it is characterised in that: from front to back successively include solid
Cloth process units, three-dimensional cloth bending device, a kind of high-insulativity lightweight composite material cross arm production use described in claim 1
Molding machine, be heating and curing device and cutting means, wherein three-dimensional cloth process units is for working out raw material, cutting
And it is stacked into three-dimensional cloth, three-dimensional cloth bending device makes it be processed into L-type structure, heats for carrying out bending operation to three-dimensional cloth
For being heating and curing to the three-dimensional cloth after impregnation, cutting means are used for the three-dimensional cloth after being heating and curing solidification equipment
It carries out cutting to form final product.
8. a kind of high-insulativity lightweight composite material cross arm production system according to claim 7, it is characterised in that:
The solid cloth process units successively includes knitting mechanism, cutting mechanism, reversing mechanism and stacker mechanism from front to back;
The reversing mechanism includes reversing mechanism cabinet, is provided with feed inlet, reversing mechanism on the left of the reversing mechanism cabinet
Discharge port is provided on the right side of cabinet, be provided in the reversing mechanism cabinet the first delivery track of reversing mechanism, commutation component,
The second delivery track of reversing mechanism and reversing mechanism mechanical arm assembly, first delivery track of reversing mechanism are set to reversing machine
Left front section of structure cabinet, second delivery track of reversing mechanism is horizontally set at the right middle section of reversing mechanism cabinet, described to change
The right back segment of reversing mechanism cabinet is set to mechanism mechanical arm assembly;
First delivery track of reversing mechanism includes crosspiece and oblique section, and oblique section is in tilted layout in "/", and crosspiece is located at a left side for oblique section
Side, the left end of the crosspiece are connected with the feed inlet of reversing mechanism, and the right end of crosspiece is connected with the left end of oblique section;
The commutation component is set between the second delivery track of the first delivery track of reversing mechanism and reversing mechanism, the commutation
Component is in tilted layout in "/", and consistent with the gradient of oblique section of the first delivery track of reversing mechanism, and the commutation component includes
Reversing mechanism bottom plate, the reversing mechanism support plate of setting, reversing mechanism lifter plate, reversing mechanism pressing plate, the first electricity of reversing mechanism
The output end of machine and reversing mechanism lifting cylinder, the reversing mechanism first motor is set up under reversing mechanism bottom plate
Side, reversing mechanism first motor pass through the bracket below reversing mechanism first motor fixed plate and the first delivery track of reversing mechanism
It is fixedly connected, the output end of the reversing mechanism first motor is connected with the bottom surface of reversing mechanism bottom plate, the reversing mechanism
Support plate is set to the top of right section of the top surface of reversing mechanism bottom plate, the bottom surface and reversing mechanism bottom of the reversing mechanism support plate
Multiple reversing mechanism support columns are connected between the top surface of plate, the left side of the reversing mechanism support plate is provided with former and later two
Vertical reversing mechanism guide groove offers vertical commutation in the reversing mechanism support plate between two reversing mechanism guide grooves
Mechanism rectangle hollow out, the telescopic end of the reversing mechanism lifting cylinder are set up in left section of the top surface of reversing mechanism bottom plate,
The fixing end of reversing mechanism lifting cylinder is fixedly connected with reversing mechanism bottom plate, and the reversing mechanism lifter plate is set to reversing machine
The top that left section of the top surface of structure bottom plate, the lift side of reversing mechanism lifting cylinder pass through the bottom of connector and reversing mechanism lifter plate
The center in face connects, and multiple vertical reversing mechanism straight lines are connected between the reversing mechanism lifter plate and reversing mechanism bottom plate
Bearing is provided with reversing mechanism lifting shaft, the bottom end of the reversing mechanism linear bearing and commutation in reversing mechanism linear bearing
The top surface of organization soleplate is fixedly connected, and the top of reversing mechanism lifting shaft is fixedly connected with the bottom surface of reversing mechanism lifter plate, institute
The front and rear sides for stating reversing mechanism lifter plate have set up reversing mechanism guide plate, the right side of the reversing mechanism lifter plate
Former and later two the first guide pads of reversing mechanism are provided with, two the first guide pads of reversing mechanism are respectively arranged at two reversing mechanisms
In guide groove, the reversing mechanism pressing plate is set to the top of reversing mechanism lifter plate, the right side of the reversing mechanism pressing plate
Former and later two the second guide pads of reversing mechanism are provided with, two the second guide pads of reversing mechanism are respectively arranged at two reversing mechanisms
In guide groove;
The reversing mechanism bearing block for arrangement symmetrical above and below that there are two the middle section settings of the right side of the reversing mechanism support plate, two
Reversing mechanism screw rod is provided between a reversing mechanism bearing block, one end of the reversing mechanism screw rod is connected with reversing mechanism
Two motors, the second motor of reversing mechanism are fixed by the second motor fixing plate of reversing mechanism and the right side of reversing mechanism support plate
It connects, reversing mechanism nut is set on the reversing mechanism screw rod, the outer ring of reversing mechanism nut is provided with reversing mechanism company
Block is connect, reversing mechanism link block extends through the fixed company in right side of reversing mechanism rectangle hollow out and reversing mechanism pressing plate to the left
It connects.
9. a kind of high-insulativity lightweight composite material cross arm production system according to claim 7, it is characterised in that: institute
Stating three-dimensional cloth bending device includes three-dimensional cloth bending device cabinet, is provided with solid in the solid cloth bending device cabinets cavity
The first conveying mechanism of cloth bending device, bending mechanism and three-dimensional cloth bending device second conveyor structure, the solid cloth bending dress
Left section that the first conveying mechanism is set to three-dimensional cloth bending device cabinet is set, solid cloth bending device the first conveying mechanism packet
Three-dimensional the first conveying mechanism of cloth bending device rack is included, is provided with a left side in solid cloth bending device the first conveying mechanism rack
Right two three-dimensional the first conveying mechanism of cloth bending device idler wheels being arranged symmetrically, one of solid cloth bending device first convey
Three-dimensional the first conveying mechanism of cloth bending device motor, two three-dimensional cloth the first conveying mechanisms of bending device are provided on mechanism idler wheel
Three-dimensional the first conveying mechanism of cloth bending device conveyer belt is set between idler wheel;
The bending mechanism is set to right section of three-dimensional cloth bending device cabinet, and the bending mechanism includes upper bending component under
Component is bent, the upper bending component includes upper bending component cylinder, upper bending component limit plate and the upper bending vertically placed
The fixing end of mold, the upper bending component cylinder is fixedly connected with the top surface of three-dimensional cloth bending device cabinet, upper bending component
The telescopic end of cylinder is fixedly connected with the top surface of upper bending component limit plate, and the upper bending mold is triangular prism shape structure, institute
The top surface for stating bending mold is fixedly connected with the middle section of the bottom surface of upper bending component limit plate;
It is curved that vertical three-dimensional cloth is provided on the front and back inner wall of three-dimensional cloth bending device cabinet below the upper bending component
Device for folding guide groove offers hollow out fluctuating orbit in three-dimensional cloth bending device guide groove along its length;
The lower bending component includes the lower bending component slide plate that two front and backs are arranged symmetrically, bending component slide plate point under two
It is not slidably connected with two three-dimensional cloth bending device guide grooves, the middle section of the medial surface of the lower bending component slide plate is provided with cross
To the lower bending component cylinder of arrangement, the fixing end of the lower bending component cylinder and the medial surface of lower bending component slide plate are fixed
Connection, the upper section and lower section of the medial surface of the lower bending component slide plate are respectively arranged with the first guide plate of lower bending component under
The second guide plate of component is bent, the first guide plate of lower bending component and the second guide plate of lower bending component are sliding with lower bending component
Plate is vertical, is provided with lower bending mold, institute between the second guide plate of the first guide plate of the lower bending component and lower bending component
The telescopic end for stating lower bending component cylinder is fixedly connected with the lateral surface of lower bending mold, the inner segment setting of the lower bending mold
For intilted bevel phase from top to bottom, the bottom end of the bevel phase of former and later two lower bending molds is in contact, under former and later two
Angle between the bevel phase of bending mold is identical as the angle between the front and rear sides face of upper bending mold;
Lower bending component further includes the chain wheel set that two front and backs are arranged symmetrically, and chain wheel set includes the first sprocket wheel and the second sprocket wheel, the
On one sprocket wheel and the second sprocket wheel outer wall symmetrical above and below for being set to three-dimensional cloth bending device cabinet, it is provided on second sprocket wheel
Lower bending component motor, is arranged with chain between first sprocket wheel and the second sprocket wheel, bolt is provided on the chain, described
The inner end of bolt passes through hollow out fluctuating orbit and is fixedly connected with the lateral surface of lower bending component slide plate;
The solid cloth bending device second conveyor structure is set to the lower section of bending mechanism, the solid cloth bending device second
Conveying mechanism includes three-dimensional cloth bending device second conveyor structure pedestal, the solid cloth bending device second conveyor structure pedestal
The middle section of top surface be provided with three-dimensional cloth bending device second conveyor structure V-shaped groove, three-dimensional cloth bending device along its length
Two prisms of second conveyor structure V-shaped groove are evenly arranged with multiple three-dimensional cloth bending device second conveyors along its length
Structure fabric guide roll.
10. a kind of high-insulativity lightweight composite material cross arm production system according to claim 7, it is characterised in that:
The device that is heating and curing includes the device box that is heating and curing, and is evenly arranged on the inner wall of the device box that is heating and curing more
A assembly heater that is heating and curing, the bottom being heating and curing in device box are provided with the device that is heating and curing of front and back two and lead
Rail is provided with the device bottom plate that is heating and curing, the bottom of the device bottom plate that is heating and curing above two device guide rails that are heating and curing
There are two the device sliding blocks that is heating and curing that front and back is arranged symmetrically for portion's setting, and be heating and curing device sliding block and the device guide rail that is heating and curing
It is slidably connected, the device support stand that is heating and curing, the device support that is heating and curing is provided on the device bottom plate that is heating and curing
The device V-shaped groove that is heating and curing is provided at the top of frame, the surface of the device support stand that is heating and curing is evenly arranged with multiple nets
Eye, is provided with the device gluing containing disk that is heating and curing in the device support stand that is heating and curing, it is described be heating and curing device gluing containing disk with
It is heating and curing between device bottom plate and is flexibly connected.
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CN110001083A (en) * | 2019-05-08 | 2019-07-12 | 无锡市同腾复合材料有限公司 | The three-dimensional cloth bending device of high-insulativity lightweight composite material cross arm production |
CN110001082A (en) * | 2019-05-08 | 2019-07-12 | 无锡市同腾复合材料有限公司 | The three-dimensional cloth process units of high-insulativity lightweight composite material cross arm production |
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