CN110368868A - A kind of casting alloy automatic recipe maker - Google Patents
A kind of casting alloy automatic recipe maker Download PDFInfo
- Publication number
- CN110368868A CN110368868A CN201910617153.3A CN201910617153A CN110368868A CN 110368868 A CN110368868 A CN 110368868A CN 201910617153 A CN201910617153 A CN 201910617153A CN 110368868 A CN110368868 A CN 110368868A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- guide plate
- casting alloy
- track
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2206—Use of stored recipes for controlling the computer programs, e.g. for manipulation, handling, production or composition in mixing plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7164—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
- B01F35/718051—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/26—Mixing ingredients for casting metals
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Software Systems (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a kind of casting alloy automatic recipe makers, including rack, batch hopper, with trolley, track and PLC controller, fixed station is fixedly connected at the top of rack, the surface of fixed station is equipped with equally distributed batch hopper, the bottom of batch hopper is equipped with discharge port, the inside of discharge port is fixedly connected with solenoid valve, the lower section of fixed station is equipped with the track being fixedly connected, track includes symmetrical guide plate and rack gear, match trolley equipped with what is be slidably connected in the surface of track, it include bottom plate with trolley, servo motor, walking gear and receiving hopper, the lower surface of bottom plate is fixedly connected with servo motor, the two sides output end of servo motor has been respectively fixedly connected with walking gear.The present invention matches trolley orbital motion using PLC controller control, and cooperation has the batch hopper of solenoid valve, facilitates automatic blending, reduces the difficulty of staff's ingredient, while improving the precision of ingredient, to guarantee the qualification rate of casting alloy production.
Description
Technical field
The present invention relates to casting alloy technical field, specially a kind of casting alloy automatic recipe maker.
Background technique
Metal material for producing casting is known as casting alloy, almost all of other than the alloy of special infusibility
Alloy can be used for Foundry Production.The common method of smelting of casting alloy has: cupola melting, reverberatory smelting, electric arc furnaces are molten
Refining, intermediate frequency and line frequency furnace melting, crucible melting etc..The rapid development master of modern casting alloy type and melting technique
If after in the 1950s, significantly such as inoculation cast iron, spheroidal graphite cast-iron, vermicular cast iron, malleable cast iron annealing period
Shortening, development of electro-smelting casting iron technology etc..As people are molten to various casting alloys, casting technique and casting alloy
The refining extensively and profoundly research of furnace, many new technologies, new results are constantly applied in production, and especially computer is being cast
Application in production achieves satisfactory achievement.
Currently, casting alloy needs the ratio of operator's manual configuration alloying component during production in market,
It operates relatively complicated, increases the operation difficulty of staff, and manual operation is easy to cause error, lead to part casting alloy
Performance the standard of production is not achieved.It is solved for this reason, it may be necessary to design the new technical solution of one kind and give.
Summary of the invention
The purpose of the present invention is to provide a kind of casting alloy automatic recipe makers, control ingredient using PLC controller
Trolley orbital motion, cooperation have the batch hopper of solenoid valve, facilitate automatic blending, reduce the difficulty of staff's ingredient, together
When improve the precision of ingredient, thus guarantee casting alloy production qualification rate.
To achieve the above object, the invention provides the following technical scheme: a kind of casting alloy automatic recipe maker, including
Rack, batch hopper match trolley, track and PLC controller, are fixedly connected with fixed station, the fixation at the top of the rack
The surface of platform is equipped with equally distributed batch hopper, and the bottom of the batch hopper is equipped with discharge port, and the inside of the discharge port is fixed
It is connected with solenoid valve, the lower section of the fixed station is equipped with the track being fixedly connected, and the track includes symmetrical guide plate
And rack gear, the rack gear are fixedly connected on the inner wall surface of guide plate, it is small that the surface of the track is equipped with the ingredient being slidably connected
Vehicle, the trolley of matching includes bottom plate, servo motor, walking gear and receiving hopper, and the lower surface of the bottom plate is fixedly connected with
Servo motor, the two sides output end of the servo motor have been respectively fixedly connected with walking gear, and the walking gear is nibbled with rack gear
Connection is closed, the upper surface of the bottom plate is equipped with the receiving hopper being flexibly connected, and the bottom of the receiving hopper is fixedly connected with weighing and passes
Sensor.
As an improvement of the above technical solution, the lower surface of the bottom plate offers symmetrical sliding slot, the sliding slot
It is buckled in the surface of guide plate and is connect with guide plate slides.
As an improvement of the above technical solution, the trapezoidal structure in the top of the guide plate, the end sleeve of the guide plate
It is connected to limited block, the top of the limited block is equipped with clamping screw.
As an improvement of the above technical solution, the bottom of the guiding board ends is fixedly connected with horizontal support, the cross
It is fixedly connected to bracket two sides with frame inner wall.
As an improvement of the above technical solution, the spacing between the guide plate is greater than the length of servo motor, described to lead
It is greater than the height of rack gear to the height of plate.
As an improvement of the above technical solution, rotation ear piece, the rotate ear are fixedly connected on the right side of the receiving hopper
The junction of part and bottom plate is equipped with rotation axis.
As an improvement of the above technical solution, the servo motor, weighing sensor and solenoid valve respectively with PLC controller
It is connected.
Compared with prior art, the invention has the benefit that
The present invention matches trolley orbital motion using PLC controller control, and cooperation has the batch hopper of solenoid valve, convenient
When below the batch hopper of moving of car to required ingredient, batch hopper automatic blanking, and pass through the weighing and sensing inside receiving hopper
Device controls the amount of splicing, to realize automatic blending, operation is more convenient, reduces the difficulty of staff's ingredient, improves simultaneously
The precision of ingredient, to guarantee the qualification rate of casting alloy production.
Detailed description of the invention
Fig. 1 is casting alloy automatic recipe maker positive structure diagram of the present invention；
Fig. 2 is casting alloy automatic recipe maker side structure schematic view of the present invention；
Fig. 3 is track local overlooking structural schematic diagram of the present invention；
Fig. 4 is receiving hopper schematic cross-sectional view of the present invention.
In figure: rack -1, batch hopper -2, match trolley -3, track -4, PLC controller -5, fixed station -6, discharge port -7,
Solenoid valve -8, guide plate -9, rack gear -10, bottom plate -11, servo motor -12, walking gear -13, receiving hopper -14, weighing and sensing
Device -15, sliding slot -16, limited block -17, clamping screw -18, horizontal support -19 rotate ear piece -20, rotation axis -21.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.
It please refers to Fig. 1-4 present invention and a kind of technical solution is provided: a kind of casting alloy automatic recipe maker, including rack
1, batch hopper 2, match trolley 3, track 4 and PLC controller 5, the top of the rack 1 is fixedly connected with fixed station 6, described solid
The surface for determining platform 6 is equipped with equally distributed batch hopper 2, and the bottom of the batch hopper 2 is equipped with discharge port 7, the discharge port 7 it is interior
Portion is fixedly connected with solenoid valve 8, and the lower section of the fixed station 6 is equipped with the track 4 being fixedly connected, and the track 4 includes symmetrical point
The guide plate 9 and rack gear 10 of cloth, the rack gear 10 are fixedly connected on the inner wall surface of guide plate 9, and the surface of the track 4 is equipped with
What is be slidably connected matches trolley 3, and the trolley 3 of matching includes bottom plate 11, servo motor 12, walking gear 13 and receiving hopper 14,
The lower surface of the bottom plate 11 is fixedly connected with servo motor 12, and the two sides output end of the servo motor 12 is respectively fixedly connected with
There is walking gear 13, the walking gear 13 engages connection with rack gear 10, and the upper surface of the bottom plate 11 is equipped with flexible connection
The bottom of receiving hopper 14, the receiving hopper 14 is fixedly connected with weighing sensor 15, matches trolley 3 using the control of PLC controller 5
It being moved along track 4, cooperation has the batch hopper 2 of solenoid valve 8, when convenience is below the batch hopper 2 of moving of car to required ingredient,
2 automatic blanking of batch hopper, and by the amount of the control splicing of weighing sensor 15 inside receiving hopper 14, match automatically to realize
Material operates more convenient, the difficulty of reduction staff's ingredient, while improving the precision of ingredient, to guarantee casting alloy
The qualification rate of production.
It is further improved ground, as shown in Fig. 2, the lower surface of the bottom plate 11 offers symmetrical sliding slot 16, it is described
Sliding slot 16 is buckled in the surface of guide plate 9 and is slidably connected with guide plate 9, symmetrical by offering in the lower surface of bottom plate 11
Sliding slot 16, facilitate cooperation guide plate 9 to slide, realize transport to material.
It is further improved ground, as shown in Fig. 2, the trapezoidal structure in the top of the guide plate 9, the end of the guide plate 9
It is socketed with limited block 17, the top of the limited block 17 is equipped with clamping screw 18, by the trapezoidal knot in top for making guide plate 9
Structure improves the stability that bottom plate 11 is connect with guide plate 9, by the limit for being socketed with locking bolt 18 in the end of guide plate 9
Position block 17, it is convenient that the stroke with trolley 3 is limited, it avoids sliding 4 surface of track with trolley 3.
It is further improved ground, as shown in figure 3, the bottom at 9 both ends of the guide plate is fixedly connected with horizontal support 19, it is described
19 two sides of horizontal support are fixedly connected with 1 inner wall of rack, by being fixedly connected with horizontal support in the bottom at 9 both ends of guide plate
19, it is convenient that track 4 is dismounted, reduce the difficulty of production and assembly.
It is further improved ground, as shown in Fig. 2, the spacing between the guide plate 9 is greater than the length of servo motor 12, it is described
The height of guide plate 9 is greater than the height of rack gear 10, by making the spacing between guide plate 9 be greater than the length of servo motor 12, side
Servo motor 12 is just installed, it is convenient that bottom plate 11 is supported by making the height of guide plate 9 be greater than the height of rack gear 10.
It is further improved ground, as shown in figure 4, the right side of the receiving hopper 14, which is fixedly connected with, rotates ear piece 20, described turn
The junction of dynamic ear piece 20 and bottom plate 11 is equipped with rotation axis 21, by being fixedly connected with rotation ear piece on the right side of receiving hopper 14
20, facilitate staff to overturn receiving hopper 14 along rotation axis 21 after the completion of ingredient, it is convenient that configured raw material is poured out.
Specifically with improvement, as shown in Figure 1, the servo motor 12, weighing sensor 15 and solenoid valve 8 are controlled with PLC respectively
Device 5 processed is connected, and by using PLC controller 5 and servo motor 12, weighing sensor 15 and solenoid valve 8, can be realized work
Automation, improve raw material configuration convenience, reduce the operation difficulty of staff.
At work, staff inputs the casting alloy for wanting configuration, PLC controller into PLC controller 5 to the present invention
The 5 automatic ratios for planning required alloy, then automatically control servo motor 12 and rotate, drive with trolley 3 along 4 surface of track fortune
Dynamic, when below the discharge bucket for moving to required alloy material with trolley 3, PLC controller 5 controls 2 bottom of batch hopper
Solenoid valve 8 is opened, and the alloy raw material inside the batch hopper 2 flows in the receiving hopper 14 that ingredient is got off, and PLC controller 5 passes through reality
When monitor weighing and sensing to control the switch of solenoid valve 8, so that it is guaranteed that the ratio of configuration alloy material, passes through one by one with trolley 3
The batch hopper 2 for being mounted with different metal is crossed, and required raw material is selected to move to until completing the configuration of material with trolley 3
Receiving hopper 14 is overturn along rotation axis 21, the material in receiving hopper 14 is poured out by the right end of track 4, staff, completes casting
The configuration of alloy material, repeating this operation can be improved the production efficiency and qualification rate of casting alloy.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of casting alloy automatic recipe maker, including rack (1), batch hopper (2), with trolley (3), track (4) and
PLC controller (5), it is characterised in that: it is fixedly connected with fixed station (6) at the top of the rack (1), the fixed station (6)
Surface is equipped with equally distributed batch hopper (2), and the bottom of the batch hopper (2) is equipped with discharge port (7), the discharge port (7)
Inside is fixedly connected with solenoid valve (8), and the lower section of the fixed station (6) is equipped with the track (4) being fixedly connected, the track (4)
Including symmetrical guide plate (9) and rack gear (10), the rack gear (10) is fixedly connected on the inner wall surface of guide plate (9),
Equipped with being slidably connected with trolley (3), match trolley (3) include bottom plate (11), servo electricity on the surface of the track (4)
The lower surface of machine (12), walking gear (13) and receiving hopper (14), the bottom plate (11) is fixedly connected with servo motor (12), institute
The two sides output end for stating servo motor (12) has been respectively fixedly connected with walking gear (13), the walking gear (13) and rack gear
(10) engagement connection, the upper surface of the bottom plate (11) are equipped with the receiving hopper (14) being flexibly connected, the bottom of the receiving hopper (14)
Portion is fixedly connected with weighing sensor (15).
2. a kind of casting alloy automatic recipe maker according to claim 1, it is characterised in that: the bottom plate (11)
Lower surface offers symmetrical sliding slot (16), and the sliding slot (16) is buckled in the surface of guide plate (9) and slides with guide plate (9)
Dynamic connection.
3. a kind of casting alloy automatic recipe maker according to claim 2, it is characterised in that: the guide plate (9)
The trapezoidal structure in top, the end of the guide plate (9) is socketed with limited block (17), and the top of the limited block (17) is equipped with
Clamping screw (18).
4. a kind of casting alloy automatic recipe maker according to claim 3, it is characterised in that: the guide plate (9)
The bottom at both ends is fixedly connected with horizontal support (19), and horizontal support (19) two sides are fixedly connected with rack (1) inner wall.
5. a kind of casting alloy automatic recipe maker according to claim 4, it is characterised in that: the guide plate (9)
Between spacing be greater than the length of servo motor (12), the height of the guide plate (9) is greater than the height of rack gear (10).
6. a kind of casting alloy automatic recipe maker according to claim 1, it is characterised in that: the receiving hopper (14)
Right side be fixedly connected with rotation ear piece (20), it is described rotation ear piece (20) and bottom plate (11) junction be equipped with rotation axis
(21)。
7. a kind of casting alloy automatic recipe maker according to claim 1, it is characterised in that: the servo motor
(12), weighing sensor (15) and solenoid valve (8) are connected with PLC controller (5) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910617153.3A CN110368868A (en) | 2019-07-10 | 2019-07-10 | A kind of casting alloy automatic recipe maker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910617153.3A CN110368868A (en) | 2019-07-10 | 2019-07-10 | A kind of casting alloy automatic recipe maker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110368868A true CN110368868A (en) | 2019-10-25 |
Family
ID=68252535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910617153.3A Pending CN110368868A (en) | 2019-07-10 | 2019-07-10 | A kind of casting alloy automatic recipe maker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110368868A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111450747A (en) * | 2020-03-26 | 2020-07-28 | 江苏惟德智能工程技术有限公司 | Weighing and batching device convenient to measure |
| CN112061688A (en) * | 2020-09-28 | 2020-12-11 | 五矿联众(天津)焊接材料有限公司 | Automatic powder preparation system for welding rod production |
| CN112229170A (en) * | 2020-10-14 | 2021-01-15 | 广州市粤家科技发展有限公司 | Drying equipment for bioengineering based on environmental protection |
| CN113926372A (en) * | 2021-11-16 | 2022-01-14 | 安徽众雁涂料有限公司 | Real mineral varnish filler loading attachment |
| RU221870U1 (en) * | 2023-10-19 | 2023-11-28 | Акционерное общество "Монолитстрой" | BULK MATERIAL DISPENSER |
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2019
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111450747A (en) * | 2020-03-26 | 2020-07-28 | 江苏惟德智能工程技术有限公司 | Weighing and batching device convenient to measure |
| CN112061688A (en) * | 2020-09-28 | 2020-12-11 | 五矿联众(天津)焊接材料有限公司 | Automatic powder preparation system for welding rod production |
| CN112229170A (en) * | 2020-10-14 | 2021-01-15 | 广州市粤家科技发展有限公司 | Drying equipment for bioengineering based on environmental protection |
| CN112229170B (en) * | 2020-10-14 | 2021-04-30 | 广州市粤家科技发展有限公司 | Drying equipment for bioengineering based on environmental protection |
| CN113926372A (en) * | 2021-11-16 | 2022-01-14 | 安徽众雁涂料有限公司 | Real mineral varnish filler loading attachment |
| RU221870U1 (en) * | 2023-10-19 | 2023-11-28 | Акционерное общество "Монолитстрой" | BULK MATERIAL DISPENSER |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191025 |
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