CN209664286U - A kind of mobile steel (iron) water pot is tumbled equipment - Google Patents

A kind of mobile steel (iron) water pot is tumbled equipment Download PDF

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Publication number
CN209664286U
CN209664286U CN201920432463.3U CN201920432463U CN209664286U CN 209664286 U CN209664286 U CN 209664286U CN 201920432463 U CN201920432463 U CN 201920432463U CN 209664286 U CN209664286 U CN 209664286U
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equipment
iron
steel
water pot
traveling wheel
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卫卫
方朝辉
童其胜
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Maanshan City Zhicheng Machine & Electric Co Ltd
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Maanshan City Zhicheng Machine & Electric Co Ltd
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Abstract

It tumbles equipment the utility model discloses a kind of mobile steel (iron) water pot, belongs to technical field of metallurgical equipment.The equipment includes pedestal, movable support and the first power unit, the pedestal has column, movable support is hingedly connected to the upper end of column, first power unit is for driving movable support to overturn along the hinged place of movable support and column, the traveling wheel for driving base motions is installed, the traveling wheel is driven by the second power unit below the pedestal.Its more driving device that can be guaranteed on traveling wheel operates synchronously, and improves stability when tumbling equipment movement, avoids the occurrence of separate unit driving device and shut down and cause the excessive problem of remaining driving device load.

Description

A kind of mobile steel (iron) water pot is tumbled equipment
Technical field
The utility model belongs to technical field of metallurgical equipment, inclines more specifically to a kind of mobile steel (iron) water pot Turn over equipment.
Background technique
In metallurgy industry, steel (iron) water pot is that a kind of steel (iron) water of steel-making (iron) factory holds handling appliance, is built in tank body Refractory material is built, molten steel or molten iron are held.Hot-metal bottle is used to for the molten iron of mixed iron blast being transported to converter smelting, and ladle is used for will The molten steel of converter smelting is transported to the big packet turntable of continuous casting, and the then pour steel into pans makes steel by equipment such as crystallizers Water becomes the steel billet of certain specification size.
Under normal circumstances, realize that tumbling for steel (iron) water pot for filling with molten steel is to be fixed on ladle using the traction of overhead traveling crane auxiliary hook The tilting mechanism of bottom overturns ladle steadily by the cooperation of overhead traveling crane major-minor hook, realizes toppling over for molten iron or steel slag.But There are multiple problems for this working method using driving handling steel (iron) water pot, first is that danger coefficient is high, rope is consolidated when handling When fixed not firm, work is easy to cause to tumble suddenly to general steel (iron) water pot, high-temperature molten steel or molten iron outflow cause equipment Damage even results in staff's injury;Second is that driving handling steel (iron) water pot is more demanding for place space etc., land occupation is empty Between it is big, cumbersome and construction cost is larger, and actual effect is not fine.For this problem, also occurs portion on the market Steel (iron) water pot of point Ground Operation is tumbled equipment.
Such as Chinese Patent Application No. are as follows: CN201520387267.0, publication date are as follows: the patent text on November 25th, 2015 It offers, discloses a kind of molten steel automatic casting machine, be mainly to solve the problems, such as that hanging steel ladle with crane at present swings big and set Meter.It includes long rails, and actively longitudinal traveling wheel, driven longitudinal traveling wheel are incorporated on frame, the lengthwise rows on frame The gear walked in drive motor shaft is engaged with the gear on actively longitudinal traveling wheel;Frame roof has cross track, laterally walks On the car body, the horizontal worm wheel screw rod lifting machine on lower frame is connect wheel dress with car body;Traveller bottom is fixed on the car body, traveller Outer sliding sleeve is connected by support plate, and the vertical worm wheel screw rod lifting machine on car body is connected with support plate, and main shaft and rotary shaft are all On steel ladle frame at the top of sliding sleeve, the driving gear on driven gear and main shaft in rotary shaft is connected by chain, steel Water packet bracket fills on the rotary shaft, and the axis of the motor of tumbling on steel ladle frame is connect with main shaft by shaft coupling, steel ladle There is tapping hyponome in frame end portion.Advantage is that steel ladle is mobile steady.
For another example Chinese Patent Application No. are as follows: CN201620160806.1, publication date are as follows: the text of patent on the 14th of September in 2016 It offers, discloses a kind of one man operation's steel ladle transport pouring truck, including steel ladle and transport vehicle, be equipped in front of the transport vehicle Left and right support column, the steel ladle left-right rotary shaft are mounted on the support column of left and right by bearing and bearing block, the steel Water wraps a side bottom opposite with sprue gate and is connected with screw rod by hinge arrangement, and the transport vehicle rear is equipped with driving Case, the driving box is interior to be equipped with walking gear case and casting gear-box, and the walking gear case passes through transition wheel and transport The connection of vehicle rear steamboat, the casting gear-box inclination are installed and are cooperated with screw rod.The utility model overcomes the prior art Deficiency, by walking gear case drive transport vehicle realize transport steel ladle, pass through inclination installation casting gear-box and screw rod Steel ladle overturning is pulled to realize pouring practice, transport and casting process can be completed in one, reduces labor intensity.
Above two equipment of tumbling is to carry out operation of tumbling in face of steel (iron) water pot on ground, by the way that steel (iron) water pot inclines It turns over equipment to be placed in moving trolley, then moves equipment of tumbling by the cooperation between moving trolley and track, arrival is tumbled Operation of tumbling is carried out to steel (iron) water pot again behind place.However, it still has the perfect place of some needs:
(1) above two equipment of tumbling is to pass through the fortune of billy gate for equipment is entirely tumbled on billy gate Move and carry out Mobile steel (iron) water pot, the installation space needed is larger, the equipment of new production from producer be transported to the transport of factory at This is big, convenience is low.In addition, in the prior art generally trolley can be driven by installing motor at the front and back wheel of moving trolley Mobile, still, weight when due to the work of steel (iron) water pot is very big, so that power of motor required when only being driven with single motor It is larger, it is at high cost, and single motor operating can make to tumble in equipment four wheels one of them by biggish motor driven Power, it is when being moved integrally so as to cause equipment and unstable, in addition, since equipment only needs supported at three point that can normally be placed on On ground, therefore whole equipment when moving may be under the action of inertia or centrifugal force, so that the four wheels of equipment have One will lead to motor and is in vacant state if this hanging at this time wheel is the wheel connecting with driving motor Idling conditions causes extreme influence to the movement of equipment, even can whole equipment be tumbled when serious, generate great peace Full accident;And when front and back wheel is respectively mounted a motor, although the motor of smaller power can be used, if one of them with The wheel that motor is connected is in vacant state, and the motor will be made to dally, and causes another motor to generate greatly work negative The problem of lotus, the movement of equipment also become unstable;If being respectively mounted motor at each wheel, too expensive if cost is obtained Mistake is not repaid;
(2) in the mobile course of work of equipment of tumbling, the power supply line of motor often with the movement for equipment of tumbling and Some dragging line problems occur, longer power supply line drag and drop are easy to cause the staff at scene to be tripped on ground or rack, Power supply line is also easy to stir to the working region of equipment or be dragged on the moving guide rail of equipment, causes the damage of equipment or power supply line, The working efficiency for influencing equipment even causes safety accident;
(3) when steel (iron) water pot topples over steel (iron) water, steel (iron) water is difficult accurately to export into Casting Equipment, steel (iron) Water is easy to be sputtered onto equipment surface and ambient enviroment, damages to equipment, in addition, its amount of toppling over is not easy to be controlled, The product quality formed when casting is influenced to topple over molten iron into mold when such as carrying out casting operation for ferrosilicon factory, such as toppled over Meeting is measured so that molten iron overflows, the molding quality of cast iron also will receive influence, and the cast iron size formed when the amount of toppling over is smaller reaches not again To requirement, it may be desirable to secondary operation;
(4) the advantages of when working due to hydraulic device for medium-and-large-sized equipment, it is often used for steel in the prior art (iron) water pot is tumbled equipment, but the position of its oil pipe and hydraulic station often bad arrangement, occupies that the device space is larger, and oil pipe holds It is easily stirred together during machine operation with machine, causes to damage;
(5) steel (iron) water pot, since the weight of itself is larger, is easy when motor stops working still in moving process A distance is slided, so that the dumping ground of steel (iron) water is inaccurate, to need to carry out the position for equipment of tumbling secondary Adjustment influences working efficiency and is easy error;
(6) it since steel (iron) water pot itself has biggish weight, is easy in the moving process for work of tumbling Biggish inertia is generated to be subjected to displacement, steel (iron) water is sputtered from water pot and comes, generally use bolt in the prior art Structure locks steel (iron) water pot, but the structure is not very for locking effect of steel (iron) water pot when mobile It is good, and locking operation is relatively complicated, it is not convenient enough.
Utility model content
1, it to solve the problems, such as
For conventional steel (iron) water pot tumble equipment high altitude operation when dangerous place space that is high, needing it is big, and it is existing Ground moving tumble mobile be not sufficiently stable and the problem excessive to motor load, the utility model provide a kind of mobile steel (iron) water pot is tumbled equipment, and the more driving devices that can be guaranteed on traveling wheel operate synchronously, and raising is tumbled equipment shifting Stability when dynamic, avoids the occurrence of the problem that separate unit driving device shuts down and causes remaining driving device load excessive.
The utility model also provides a kind of steel (iron) water casting method, is tumbled equipment using above-mentioned mobile steel (iron) water pot Casting work is carried out, stable and continuous steel (iron) water can be poured onto Casting Equipment, and when toppling over certain speed Move back and forth, carries out continuously toppling over for multiple positions, improve working efficiency.
2, technical solution
To solve the above problems, the utility model adopts the following technical scheme.
A kind of movable type hot metal ladle overturning equipment, including pedestal, movable support and the first power unit, the pedestal have Column, movable support are hingedly connected to the upper end of column, and first power unit is for driving movable support along movable support It is overturn with the hinged place of column, the traveling wheel for driving base motions is installed below the pedestal, the traveling wheel passes through second Power unit driving.
Further, there are four the traveling wheel tools, the opposite two sides of pedestal are symmetrically mounted on;It is at least a pair of to have together It is sequentially connected between the traveling wheel of axis by synchronizing shaft, and one of them in the pair of traveling wheel and second power Unit transmission connection.
Further, second power unit is motor, and the output shaft of motor is connect with traction drive.
Further, the track matched with traveling wheel is provided with below the traveling wheel.
Further, first power unit is hydraulic cylinder;Hinged seat is installed on the pedestal, the hydraulic cylinder One end and hinged seat are articulated and connected, and the upper end of the other end and movable support is articulated and connected.
Further, there are two the hydraulic cylinder tools, the two sides of movable support are symmetricly set on.
Further, it is equipped on the column for accepting molten steel and molten steel being directed to the chute of Casting Equipment.
A kind of molten steel casting method, a kind of mobile hot metal ladle overturning equipment is poured by adopting the above technical scheme Foundry work is made, and includes the following steps:
One, ladle is placed on movable support and is fixed, molten steel is added into ladle;
Two, the second power unit driving traveling wheel work, and drive and tumble before equipment is moved to Casting Equipment, the second power Unit stops working, and the first power unit drives movable support to overturn along the hinged place of movable support and column, and molten steel is toppled over Into Casting Equipment.
Further, when keeping walking when the equipment that needs to tumble is in casting, step 2 further includes following process:
When movable support reach setting tumble angle after, the first power unit stops working, the second power unit driving Traveling wheel drive is tumbled equipment back and forth movement, and keep molten steel topples over work;
In the step, there are four the traveling wheel tools, is symmetrically mounted on the opposite two sides of pedestal;One with coaxial line It is sequentially connected between traveling wheel by synchronizing shaft, and one of them in each pair of traveling wheel is driven with second power unit Connection;It is equipped on the column for accepting molten steel and molten steel being directed to the chute of Casting Equipment.
Further, speed of travel when casting is 2.5-3.5m/min, and the maximum of movable support angle of tumbling is 110°。
3, beneficial effect
Compared with the prior art, the utility model has the following beneficial effects:
(1) a kind of mobile steel of the utility model (iron) water pot is tumbled equipment, passes through the pedestal in existing equipment of tumbling Walking mechanism is installed in lower section, carries out casting work of tumbling before steel (iron) water pot continuously and smoothly capable of being transported to Casting Equipment, Its is quick for installation, and it is small to occupy the device space, use it is extremely convenient, especially, two traveling wheels on the same axis it Between synchronizing shaft is installed so that work can be synchronized between a pair of of traveling wheel, on the one hand enable the traveling wheel for equipment two sides of tumbling Common that equipment of tumbling is driven to be moved, equipment movement is more stable, on the other hand, even if in inertia force or equipment self vibration Under the action of, so that a traveling wheel being connected with the second power unit is in vacant state, since the traveling wheel passes through synchronization Another traveling wheel of axis connection is also in contact condition with track, so the shape that dallies can't occur for second power unit State avoids each supporting point discontinuity of the increase of remaining second power unit workload or equipment and generates Mobile wild effect, effectively improves the job security and stability of equipment of tumbling;
(2) a kind of mobile steel of the utility model (iron) water pot is tumbled equipment, passes through setting and walking below traveling wheel Take turns cooperating track, guiding role is played to traveling wheel, enable tumble equipment according to scheduled route accurately Before being moved to Casting Equipment, prevents equipment mobile route and deviate and influence the case where surrounding works;
(3) a kind of steel of the utility model (iron) water casting method is tumbled using above-mentioned equipment progress steel (iron) water of tumbling and is poured Foundry work is made, and carries out high altitude operation without driving a vehicle, can be in ground completion pair by the cooperation of walking mechanism and the first power unit The casting work of tumbling of steel (iron) water pot, work efficiency is high and equipment occupied ground space is little, and cost is relatively low, in addition, protecting In the case that card equipment two sides traveling wheel can work asynchronously, so that the movement of equipment is extremely steady, therefore the equipment can be Casting work is carried out in moving process, carries out the casting of steel (iron) water back and forth to Casting Equipment, and some biggish casting are set For standby and special process product, this casting mode makes the molding of steel (iron) product more uniform, improves product Can, further, the guiding role to steel (iron) water is realized using chute, makes steel (iron) water energy is enough accurately to enter Casting Equipment In, more ensure the stability for toppling over work;
(4) two pedestals are combined into one by crossbeam by a kind of integrated ladle hydraulic dumping device of the utility model A entirety, it is convenient for disassembly and assembly, and equipment can split into multiple components and be transported, it is extremely convenient, the manufacturing cost of device also because For overall volume reduction and reduced, further, which also provides more installation spaces for remaining part, this Just hydraulic station is mounted on crossbeam in device, oil pipe passes through crossbeam and connect from inside the device with hydraulic cylinder, solves hydraulic station Difficult arrangement, and as the mobile oil pipe of equipment can spin out the problem of even stirring together with device, cause safety accident, and send out Directly crossbeam can be removed when raw maintenance and repaired, maintenance procedures are easy;
(5) the utility model one kind topples over the hydraulic equipment of tumbling of guide type, by rear side of equipment steel (iron) water topple over Chute is installed in position, can steel (iron) water is accurately directed in Casting Equipment and be cast, prevented steel (iron) water and splash It is incident upon in equipment and the problems in ambient enviroment, and chute also plays a buffer function for steel (iron) water, so that steel (iron) water can continuously and quantitatively be fallen into Casting Equipment, to more easily adjust for the speed of toppling over of steel (iron) water It is whole;
(6) the utility model one kind topples over the hydraulic equipment of tumbling of guide type, by the way that a chute branch is arranged below chute Frame is supported chute, further increases the stability of chute, and chute shakes when preventing equipment from toppling over steel (iron) water To cause steel (iron) powder-refining with water to splash;
(7) the utility model one kind topples over the hydraulic equipment of tumbling of guide type, passes through setting and chute on steel (iron) water pot The water guide mouth matched ensure that steel (iron) can smoothly accurately enter in chute from water pot, when improving equipment and toppling over Stability and accuracy;
(8) the utility model one kind can steel (iron) water pot of positioning and locking tumble equipment, in equipment installation traveling wheel of tumbling On the basis of carrying out ground moving, installation is used for the rail clamping device of grip track on pedestal, so that the equipment that makes to tumble is moved to casting When before manufacturing apparatus, it can stop moving by rail clamping device grip track, accurate positioning solves equipment due to self inertia And the problem of sliding in orbit, effectively improve the working efficiency of equipment;
(9) the utility model one kind can steel (iron) water pot of positioning and locking tumble equipment, be arranged below clamping cylinder and wear The adjusting screw rod of two clamps is crossed, on the one hand the maximum distance of opening of clamp can be adjusted, it on the other hand can also be Clamp is set to unclamp track by the way that adjusting screw rod is manually operated in the case where device powers down;
(10) the utility model one kind can steel (iron) water pot of positioning and locking tumble equipment, by being installed below mounting rack In the pulley that track matches, make equipment in moving process, rail clamping device can successfully be slided in orbit by pulley Row, prevents from rubbing between rail clamping device and track, causes to damage to rail clamping device, and pulley setting is in orbit, also ensures The sync rates of rail clamping device and track, avoiding in moving process clamp with track, there is a situation where deviate;
(11) a kind of steel of the utility model (iron) water pot is tumbled locking device, can be with oil cylinder by being arranged on movable support The hook that I is flexible and rotates, extremely conveniently can lock steel (iron) water pot, swift and convenient to operate, avoid tradition When steel (iron) water pot is locked the problem of the cumbersome and easy error of lock clasp, in addition, it is also in the another of movable support The second retaining mechanism is arranged in side, further enhances the locking effect to water pot;
(12) a kind of steel of the utility model (iron) water pot is tumbled locking device, and the position that water pot upper hook is locked is arranged to A piece shaft that can be rotated along Pivot Point Center, so that equipment of tumbling tumble to water pot when operating, between hook and shaft Friction greatly reduces, and improves the service life of the first retaining mechanism;
(13) the utility model provides a kind of anti-dragging line mobile hydraulic and tumbles equipment, by installing on pedestal or crossbeam Cable or electric wire at random can be received to reel when equipment of tumbling is mobile, prevent dragging line problem, avoid by winder The case where cable or electric wire cause abrasion or staff to be tripped improves safety when equipment work;
(14) the utility model provides a kind of anti-dragging line mobile hydraulic and tumbles equipment, by enterprising in reel or turntable The buckle that the setting of one step is passed through for cable or electric wire can be such that cable or electric wire rolls up together along the movement of reel, prevent Cable or electric wire tied up in knots, influence the folding and unfolding of cable or electric wire.
Detailed description of the invention
Fig. 1 is the main view of equipment of tumbling;
Fig. 2 is the side view of equipment of tumbling;
Fig. 3 is the top view of equipment of tumbling;
Fig. 4 is the working view of equipment of tumbling;
Fig. 5 is the structure principle chart of winder;
Fig. 6 is the enlarged view of the first retaining mechanism in Fig. 2;
Fig. 7 is the enlarged view of the second retaining mechanism in Fig. 1;
Fig. 8 is the structure chart at the first visual angle of rail clamping device;
Fig. 9 is the structure chart at second of visual angle of rail clamping device;
Figure 10 is the structure chart at the third visual angle of rail clamping device.
In figure: 1, pedestal;101, column;102, traveling wheel;103, motor;104, hinged seat;105, attachment beam;106, same Walk axis;2, movable support;201, the first retaining mechanism;2011, it links up with;2012, oil cylinder I;2013, fixed plate;2014, shaft; 202, the second retaining mechanism;2021, fixed block;2022, locking pin;2023, oil cylinder II;2024, locking pin hole;3, hydraulic cylinder; 4, crossbeam;401, hydraulic station;5, chute;501, chute bracket;502, chute bracket;6, water pot;601, water guide mouth;7, rail is pressed from both sides Device;701, mounting rack;702, clamping cylinder;703, clamp;704, connecting rod;705, spring;706, guide post;707, spiral shell is adjusted Bar;708, pulley;8, track;9, winder;901, spiral motor;902, reel;903, turntable;904, through-hole;905, earclip.
Specific embodiment
The utility model is further described below with attached drawing combined with specific embodiments below.
Embodiment 1
As shown in Figures 1 to 4, a kind of mobile steel (iron) water pot is tumbled equipment, is mainly used for making steel or be smelted iron, and completing will Steel (iron) water, which is poured onto Casting Equipment, pours operation.
The equipment of tumbling includes pedestal 1, movable support 2 and the first power unit, wherein there is column 101 on pedestal 1, Movable support 2 is hingedly connected to the upper end of column 101, the first power unit be then used to driving movable support 2 along movable support 2 with The hinged place of column 101 is overturn, to make steel (iron) water pot 6 on movable support 2 complete movement of tumbling, by steel therein (iron) Water, which is poured onto Casting Equipment, completes casting work.First power unit of the present embodiment uses hydraulic cylinder 3, and hydraulic cylinder 3 has Two, the two sides of movable support 2 are symmetricly set on, one end of hydraulic cylinder 3 and the hinged seat 104 on pedestal 1 are articulated and connected, another End is then articulated and connected with the upper end of movable support 2, and what two hydraulic cylinders 3 worked together to complete steel (iron) water topples over work. It is noted that in the initial state, hydraulic cylinder 3 and horizontal plane angle in 90 °, the swing angle of hydraulic cylinder 3 is small, required row Journey is short, therefore its moment of flexure being subject to during the work time is small, significantly reduces the abrasion of hydraulic cylinder 3 during the work time, mentions The high service life of hydraulic cylinder 3.
Above it is the main structure of equipment of tumbling, can be completed through the above structure and work is toppled over to steel (iron) water. However, the movement of traditional equipment of tumbling is more difficult, handling is carried out first is that driving a vehicle using high-altitude, it is at high cost and be easy to produce thing Therefore second is that the equipment that will tumble is placed in moving trolley, it will be tumbled before equipment is sent to Casting Equipment by moving trolley and complete to cast Work, inventor equipment of also once trying will to tumble are put to equipment of tumbling is moved in moving trolley, however, in the actual process but Produce problems:
(1) moving trolley and equipment of tumbling substantially are two equipment, and existing trolley is difficult and tumbles equipment ideally Cooperating, it is therefore desirable to trolley is customized or is transformed according to the volume for equipment of tumbling and structure, higher cost;
(2) in actual mechanical process, equipment is tumbled at work, moving trolley is easy to touch with some Casting Equipments It hits, so equipment of tumbling needs subtly to adjust the position of itself, or will in order to avoid trolley and Casting Equipment collide Oneself position on trolley could accurately topple over steel (iron) water, always to Casting Equipment closer to some into Casting Equipment For, this mode is difficult to adapt to a variety of different Casting Equipments, need the difference according to Casting Equipment and to the knot of trolley Structure is adjusted, time-consuming and laborious;
(3) trolley by customization or transformation is transported to factory from manufacturer together with equipment of tumbling, and transport is more troublesome, just Victory is low, and the working space occupied when use is also larger;
(4) equipment of tumbling of the most important, this move mode is not sufficiently stable in moving process, firstly, Equipment of tumbling is difficult fully to be fixed on trolley, its own weight is larger, is easy that opposite sliding occurs with trolley, in addition, existing It is all that motor is installed at the front and back wheel of trolley in technology to drive trolley mobile, still, when due to the work of steel (iron) water pot Weight it is very big it is at high cost so that power of motor required when only being driven with single motor is larger, and single motor operating can make One of them in equipment of tumbling four wheels is by biggish motor driving force, so as to cause when equipment overall movement and unstable It is fixed, in addition, whole equipment when moving may since equipment only needs supported at three point that can normally be placed on the ground It can be under the action of inertia or centrifugal force, so that the four wheels of equipment have one in vacant state, if this hanging at this time A wheel is the wheel connecting with driving motor, then will lead to motor and be in idling conditions, cause very big shadow to the movement of equipment It rings, even can whole equipment be tumbled when serious, generate serious accident.And a motor is respectively mounted in front and back wheel When, although the motor of smaller power can be used, if one of them, which is connected to the motor the wheel connect, is in vacant state, just Meeting so that the motor dally, cause another motor to lead to the problem of very big workload, can also generate above-mentioned single wheel by The mobile unstable problem of equipment caused by the driving force arrived is larger;And if being respectively mounted motor at each wheel, cost Then too expensive, and complexity is installed, it loses more than gain.
Therefore, inventor is provided with new walking mechanism and solves the above problems tumbling in equipment.The walking mechanism packet It includes and is mounted on 1 lower section of pedestal, the traveling wheel 102 for equipment of tumbling, and driving traveling wheel are moved by driving the movement of pedestal 1 Second power unit of 102 work.Second power unit of the present embodiment uses motor 103, output shaft and traveling wheel 102 it Between pass through shaft coupling or bearing or key connection.Under normal conditions, the number of traveling wheel 102 is even numbers, is symmetricly set on 1 phase of pedestal Pair two sides, to keep the stability in whole equipment moving process.And in actual use, it is using four traveling wheels 102 It is optimal to use number, it can both guarantee the mobile stabilization of equipment, and also save the set-up time of traveling wheel 102 to the full extent And cost, therefore the present embodiment uses four traveling wheels 102 and two motors 103, in two motors 103, one connects with front-wheel It connects, one connect with rear-wheel.Small in size due to the traveling wheel 102, the installation space unlike shared by trolley is big, therefore, this The equipment of tumbling of installation traveling wheel 102 is adapted to most of Casting Equipment, and trolley will not occur and Casting Equipment is collided The problem of, it is easy to use.Transported furthermore it is possible to which traveling wheel 102 is installed together with pedestal 1, convenient transportation and its can It is worked with being cooperated perfectly with equipment of tumbling, effectively improves the casting efficiency for equipment of tumbling.In addition to this, the present embodiment The track 8 matched with traveling wheel 102 in actual work, is being further provided with below traveling wheel 102, to traveling wheel 102 Movement play guiding role, prevent equipment is mobile from occurring before deviateing that Casting Equipment can not be accurately arrived at.
It should be noted that in order to solve the problems, such as to tumble, equipment is unstable in moving process, and the present embodiment is symmetrical It is arranged between 1 two sides of pedestal, a pair of of traveling wheel 102 with same axis, is sequentially connected by synchronizing shaft 106, it is synchronous The both ends of axis 106 are connect with a traveling wheel 102 by bearing respectively.In this way, so that between a pair of of traveling wheel 102 Work can be synchronized, on the one hand enables the traveling wheel 102 for equipment two sides of tumbling drive equipment of tumbling to be moved jointly, equipment Movement is more stable, on the other hand, even if under the action of inertia force or equipment self vibration, so that be connected with motor 103 One traveling wheel 102 is in vacant state, due to the principle of supported at three point, is connect with the traveling wheel 102 by synchronizing shaft 106 Another traveling wheel 102 is necessarily also in contact condition with track 8, so idling conditions can't occur for the motor 103, avoids The driving force that another 103 workload of motor increases or the single traveling wheel 102 of equipment is subject to is compared to remaining walking Take turns 102 it is excessive caused by discontinuity, and drive the mobile unstable phenomenon of whole equipment, effectively improve to tumble and set Standby job security and stability.
It accepts steel (iron) water in addition, the present embodiment is also equipped on column 101 and steel (iron) water is led into Casting Equipment Chute 5, the installation site of chute 5 is in the dump position of steel (iron) water, topples over to further strengthen steel (iron) water To the accuracy of Casting Equipment, casting efficiency is improved.
The equipment in conclusion a kind of mobile steel (iron) water pot of the present embodiment is tumbled, can adapt to most of casting Manufacturing apparatus, precisely expeditiously carries out casting work, and adaptability is high, and its method for using synchronizing shaft 106 to connect, effectively solves The moving stability of the instability problem determined when tumbling equipment movement, equipment is high.
Embodiment 2
A kind of integrated steel (iron) water pot hydraulic dumping device of the present embodiment, on the basis of embodiment 1, to tipple Overall structure be made that some improvement.In embodiment 1, the need of work of hydraulic cylinder 3 is controlled by hydraulic station, and bottom But be difficult to find the position of hydraulic station arrangement on seat 1, generally require to be arranged outside tipple, but hydraulic station with it is hydraulic It is attached between cylinder 3 by oil pipe, once equipment is mobile, oil pipe will drag very long, the working environment around workshop is influenced, Oil pipe can even stir in the moving process of device with device together, and safety accident occurs, has seriously affected the work of equipment Efficiency.
For this problem, this gives solutions.In the present embodiment, there are two the tools of pedestal 1, is all provided with thereon There is a column 101, the front side or rear side of two pedestals 1 is equipped with the crossbeam for two pedestals 1 to be combined into an entirety 4.Crossbeam 4 is rectangular-shape structure, and one end is connect with a pedestal 1, and the other end is connect with another pedestal 1, thus by two A pedestal 1 forms a whole.
In order to keep the harmony of integral device, the present embodiment has been respectively mounted one in the front side of two pedestals 1 and rear side Crossbeam 4.The presence of crossbeam 4 also provides more installation spaces while two pedestals 1 form a whole.It is first First, since the centre that two crossbeams 4 and two pedestals 1 surround is an empty structure, oil pipe can be worn from this part It crosses and is connect with hydraulic cylinder 3.And hydraulic station 401 can be then installed on front side crossbeam 4, the position that crossbeam 4 is contacted with hydraulic station 401 is opened If oil pipe passes through the through-hole and connect with two hydraulic cylinders 3, and driving hydraulic cylinder 3 works for the through-hole that oil pipe passes through.By this Mode solves the problems, such as that hydraulic station mentioned above is difficult to arrange and oil pipe is reluctant, reduces the installation of tipple Space, whole device is more integrated, and it is more convenient to work.
In addition, in the arrangement to chute 5.In the present embodiment, an attachment beam 105 is connected between two columns 101, Chute 5 is then arranged on attachment beam 105, since water pot 6 is located in the middle position of two root posts 101, so steel (iron) The pour spout of water is located at the middle of attachment beam 105, and therefore, chute 5 is mounted on the middle position of attachment beam 105, convenient accurate Accept steel (iron) water in ground.
Embodiment 3
The present embodiment one kind topples over the hydraulic equipment of tumbling of guide type, on the basis of embodiment 1 and embodiment 2, to chute 5 Structure be made that further improvement, improve the stability of chute 5, preventing steel (iron) water, there is a situation where splash.
In the present embodiment, chute 5 ensure that chute 5 in the equipment course of work by chute bracket 501 and chute bracket 502 In stability, will not shake to influence the using effect of chute 5.Wherein, chute bracket 501 is installed on chute 5 Lower end, chute 5 are installed on pedestal 1 by chute bracket 501, and chute bracket 502 is collateral to support the lower end that equipment of tumbling is arranged in It on face, plays a supporting role to chute 5, reinforces the stability of chute 5.
When using the main structure of the pedestal 1 of embodiment 1, chute bracket 501 is mounted on column 101, and chute 5 is fixed It is installed on the upper end of chute bracket 501.One end of chute bracket 502 is connect with chute bracket 501, and the other end then supports setting to exist On pedestal 1, it is bolted or is welded and fixed.
When using the main structure of the pedestal 1 of embodiment 2, chute bracket 501 is mounted on the company between two columns 101 It connects on beam 105, chute 5 is fixedly installed in the upper end of chute bracket 501.One end of chute bracket 502 and chute bracket 501 connect It connects, the other end, which then supports, to be arranged on the crossbeam 4 of 1 rear side of pedestal, is bolted or is welded and fixed.
Steel (iron) water is guided by chute 5 into Casting Equipment so that steel (iron) water energy it is enough along chute 5 accurately into Enter in Casting Equipment, equipment damage will not be caused there is a situation where leaking and being sputtered onto equipment, in addition, steel (iron) water is by slipping The buffering of slot 5 only need to keep the dump angle of water pot 6 constant, and steel (iron) water can be continuous along chute 5 with a constant speed Steadily enter in Casting Equipment, improve steel (iron) water and topple over accuracy, while being conveniently adjusted to toppling over speed.
Further, the present embodiment is also at the dump position of water pot 6, i.e., the position close to chute 5 is provided with a shape Shape structure is similar to the water guide mouth 601 of spout, by water guide mouth 601 guarantee steel (iron) water energy it is enough smoothly accurately from water pot 6 into Enter in chute 5, improves the accuracy for toppling over steel (iron) water.
Embodiment 4
The present embodiment one kind can steel (iron) water pot of positioning and locking tumble equipment, on the basis of embodiment 3, to vehicle with walking machine Structure is made that further improvement.Since steel (iron) water is in moving process, the weight of itself is larger, is easy to stop work in motor A distance is still slided when making so that the dumping ground of steel (iron) water is inaccurate, thus need to the position of equipment of tumbling into The secondary adjustment of row influences working efficiency and is easy error.
For this problem, the present embodiment position opposite with track 8 under pedestal 1 is mounted with rail clamping device 7, thus When before equipment of tumbling arrival Casting Equipment, it is mobile to pass through 7 arrestment of rail clamping device.The rail clamping device 7 includes mounting rack 701, clamps Oil cylinder 702, clamp 703, connecting rod 704 and spring 705.Wherein, mounting rack 701 is welded on pedestal 1;There are two the tools of clamp 703, It is symmetricly set on mounting rack 701;Clamping cylinder 702 is mounted on the upper end of two clamps 703, for driving clamp 703 to rotate; The bending part of two clamps 703 is separately installed with a connecting rod 704 by pin shaft, passes through guide post 706 between two connecting rods 704 Hingedly, spring 705 is installed, the support of spring 705 is arranged on mounting rack 701 below guide post 706.
When equipment of tumbling is mobile, rail clamping device 7 is in energized state, and clamping cylinder 702 is in oil condition, makes two folders The increase of the distance between 703 upper ends is clamped, the distance between connecting rod 704 of the bending part of two clamps 703 then reduces, to pass through Guide post 706 squeezes spring 705, and spring 705 is made to be in compressive state, and the lower section of two clamps 703, which is in, unclamps rail The state in road 8.When equipment of tumbling is moved to before Casting Equipment, rail clamping device 7 is powered off, and clamping cylinder 702 is in oil return state, living Stopper rod shrinks to make distance between two 703 upper ends of clamp to reduce, while under the elastic reaction of spring 705, making two companies The distance between bar 704 increases, and drives the rotation of clamp 703 to make the lower section grip track 8 of clamp 703, and the equipment that makes to tumble is stopped Only move.
It should be noted that when installation, in the state that clamp 703 is in and opens completely, with the gap between track 8 It should be greater than 18mm, between track 8 relative friction will not occur for clamp 703 when equipment is mobile so that guarantee is tumbled.
In order to which the maximum distance of opening to clamp 703 is adjusted, position of the present embodiment below clamping cylinder 702 is set It is equipped with an adjusting screw rod 707, adjusting screw rod 707 is through two clamps 703 and is in horizontality, and both ends can pass through nut It is locked.Adjusting the adjusting screw rod 707 opens the maximum of clamp 703 after distance meets requirement, i.e., is locked by nut Extremely.In addition, when whole equipment break down or workshop power-off and when rail clamping device 7 being caused to be under improper off-position, also may be used Clamp 703 is set to unclamp track 8 by the adjusting to adjusting screw rod 707, so that convenient overhaul equipment of tumbling.
In order to make rail clamping device 7 and track 8 keep synchronous coordination movement, it is also equipped under mounting rack 701 and cooperates with track 8 The pulley 708 of work.Make to tumble equipment in moving process, rail clamping device 7 can be successfully enterprising in track 8 by pulley 708 Row slides, and prevents from rubbing between rail clamping device 7 and track 8, causes to damage to rail clamping device 7, and pulley 708 is arranged in track 8 On, also ensure the sync rates of rail clamping device 7 Yu track 8, avoiding in moving process clamp 703 with track 8, there is a situation where deviate.
Embodiment 5
A kind of steel of the present embodiment (iron) water pot is tumbled locking device, tumble equipment or the dress being mainly used in embodiment 1 to 4 In setting, it is fixed on water pot 6 on movable support 2, to complete to topple over work to steel (iron) water.The locking device includes difference The first retaining mechanism 201 and the second retaining mechanism 202 of 2 front and rear sides of movable support are set, and the two collective effect is to right Water pot 6 is locked, and is done in detail to the structure and working principle of the first retaining mechanism 201 and the second retaining mechanism 202 separately below Thin description.
It first says the second retaining mechanism 202, the rear side of movable support 2 is set, including being mounted on consolidating on movable support 2 Determine block 2021, locking pin 2022 and oil cylinder II 2023.Wherein, the rear side middle part of movable support 2 is arranged in fixed block 2021 Position is provided with the locking pin hole 2024 through fixed block 2021, the piston rod company of locking pin 2022 and oil cylinder II 2023 It connects, oil cylinder II 2023 is then fixedly mounted on the side of movable support 2.In addition, the rear side of water pot 6 is equipped with one and fixed block 2021 plate structures to match, plate structure be equipped with the mutually isostructural pin hole of locking pin hole 2024, pass through oil cylinder II 2023 pin holes that locking pin 2022 can be driven to be inserted on locking pin hole 2024 and plate structure lock water pot 6, make water Tank 6 is fixed on movable support 2.
The front side of movable support 2, including 2011 and oil cylinder I 2012 of hook is then arranged in first retaining mechanism 201.Wherein, The lower end of hook 2011 is hinged on the front side of movable support 2, and oil cylinder I 2012 is mounted on movable support 2, oil cylinder I 2012 Piston rod connect with the lower part of hook 2011, to control hook 2011 along the hinged place turn of hook 2011 and movable support 2 Dynamic, when oil cylinder I 2012 will link up with 2011 pulling-down backward, hook 2011, which is just rotated up, locks water pot 6, as oil cylinder I When 2012 pushing tows hook 2011, hook 2011 just rotates down to unclamp water pot 6, easy to operate, avoids traditional steel When (iron) water pot is locked the problem of the cumbersome and easy error of lock clasp.
In addition, the present embodiment is also made that some change on the front side of water pot 6, with the component of 2011 cooperatings of hook Into.The present embodiment is provided with two fixed plates 2013 in the front side of water pot 6, and two fixed plates 2013 have positioned at sustained height A pair of of through-hole is hinged with shaft 2014 in through-hole, and shaft 2014 can be rotated along own axes, and links up with 2011 cooperatings Water pot 6 is fixed on movable support 2.When linking up with 2011 clamping locks in shaft 2014, hydraulic cylinder 3 drives water pot 6 to tumble When operation, shaft 2014 can be rotated along Pivot Point Center, to effectively reduce rubbing between hook 2011 and shaft 2014 Power is wiped, the service life of the first retaining mechanism 201 is improved.
Embodiment 6
A kind of anti-dragging line mobile hydraulic of the present embodiment is tumbled equipment, on the basis of embodiment 1 to embodiment 4, needle Cable or electric wire when mobile to device of tumbling is longer, is not easy folding and unfolding and occurs damaging or influencing work so as to cause abrasion The problem of making personnel is made that and is partly improved.
In the present embodiment, a winder 9 is installed on pedestal 1.Winder 9 includes spiral motor 901,902 and of reel It is mounted on the turntable 903 at 902 both ends of reel, the output shaft and reel 902 of spiral motor 901 are sequentially connected, and turntable 903 is equipped with The through-hole 904 passed through for cable or electric wire.
Before equipment work of tumbling, cable or electric wire are worn by through-hole 904 to reel 902, spiral motor 901 is started Driving reel 902 and turntable 903 are rotated, made on cable or wire intertwist to reel 902.When equipment of tumbling works and moves When, spiral motor 901 works, and when equipment of tumbling is far from power supply, spiral motor 901 controls reel 902 and carries out unwrapping wire rotation, when When equipment of tumbling returns, spiral motor 901 then controls reel 902 and rotates backward to take-up.In this way, can incline Cable or electric wire at random are received to reel 902 when turning over equipment movement, prevents dragging line problem, avoids cable or electric wire The case where causing abrasion or staff to be tripped improves safety when equipment work.
Further, the present embodiment is additionally provided on the side of reel 902 or the end face of turntable 903 for cable or electricity The earclip 905 that line passes through, plays guiding role.By the way that cable or electric wire are passed through earclip 905, allow reel 902 more Easily by cable or electric wire roll-to-roll cylinder 902, cable or electric wire tied up in knots are prevented, the receipts of cable or electric wire are influenced It puts.In actual use, the guide effect that earclip 905 is arranged on reel 902 is more preferable, therefore the present embodiment is in the side of reel 902 Earclip 905 is arranged in face, and earclip 905 can take the structure circumferentially arranged in the side of reel 902, two neighboring earclip 905 Distance in 902 axial direction of reel can be adjusted according to the actual situation.
When using the main structure of the pedestal 1 of embodiment 2, winder 9 can also be mounted on crossbeam 4.
Embodiment 7
A kind of steel (iron) water casting method, using tumble equipment or the tipple progress of embodiment 1 or 2 or 3 or 4 or 6 Steel (iron) water casting work, while steel (iron) water pot is locked using the locking device of embodiment 5, it is carried out without driving a vehicle High altitude operation can complete the casting work of tumbling to steel (iron) water pot on ground by the cooperation of walking mechanism and hydraulic cylinder 3, Work efficiency is high and equipment occupied ground space is little, and cost is relatively low.The specific steps of the casting method are done below and are explained in detail It states:
One, steel (iron) water pot 6 is placed on movable support 2 and is fixed by handling appliance, after the completion of to be fixed, Xiang Gang Steel (iron) water is added in (iron) water pot 6, movable support 2 can also be hoisted to after water pot 6 is added in steel (iron) water, then by water pot 6 Upper fixation;
Two, motor 103 drives traveling wheel 102 to work, and traveling wheel 102 drives equipment of tumbling mobile, when equipment of tumbling is mobile When before to Casting Equipment, motor 103 stops working, at this point, hydraulic cylinder 3 works, driving movable support 2 is along movable support 2 and stands The hinged place of column 101 is overturn, and steel (iron) water is poured onto Casting Equipment.
In above-mentioned casting step, equipment of tumbling is to maintain motionless state in the casting process of steel (iron) water, however, In many casting works, the area of casting equipment is larger, and the structure property of each position of the product for being cast into Equilibrium degree it is more demanding.In this case, it takes this mode to cast after a part, then water pot 6 is flipped back to original state, Next pour point is then moved to, then driving hydraulic cylinder 3 carries out turning operation to water pot 6, it is on the one hand extremely cumbersome, seriously The casting efficiency of equipment is influenced, on the other hand, during the adjustment of the long-time of equipment, steel (iron) water in Casting Equipment may There is part to cool down, carries out next part casting again at this time, strong influence may be generated for the performance of product.
In view of the above-mentioned problems, the present embodiment combines the improvement for equipment of tumbling on casting method, it is made that some changes.When When carrying out casting work using the equipment of tumbling of embodiment 3 or 4 or 6, due to the collective effect of synchronizing shaft 106 and chute 5, so that Accuracy when stability and casting when equipment of tumbling is mobile is all greatly improved, and inventor sends out in practical operation It is existing, when using this structure tumble equipment when, step 2 can increase following steps in original casting step:
When movable support 2 reach setting tumble angle after, hydraulic cylinder 3 stops working, and water pot 6 topples over steel into chute 5 (iron) water, steel (iron) water enter precisely into chute 5 under the action of water guide mouth 601, and chute 5 plays buffering to steel (iron) water and makees With so that steel (iron) water energy is enough quantitatively flow in Casting Equipment along 5 steady and continuous of chute, accuracy is high.At this point, Motor 103 drives the drive of traveling wheel 102 to tumble equipment back and forth movement, and keep steel (iron) water topples over work, can so that Equipment of tumbling keeps casting work in moving process, improves casting efficiency, meets part and the large area of continuous casting is needed to produce The requirement of product.
In the present embodiment, speed of travel when device of tumbling is cast is 2.5-3.5m/min, and movable support 2 is most Angle of tumbling greatly is 110 °.
Further, when using the locking device of embodiment 5, due to the first retaining mechanism 201 and the second retaining mechanism 202 cooperatings have greatly reinforced stability of the water pot 6 on movable support 2, so that equipment pouring when moving of tumbling Casting is more steady, further ensures safety and stability of the equipment in mobile casting of tumbling.
Example described in the utility model is only that preferred embodiments of the present invention are described, not to this reality It is defined with novel conception and scope, under the premise of not departing from the design concept of the utility model, this field engineering technology people The various changes and improvements that member makes the technical solution of the utility model, should all fall into the protection scope of the utility model.

Claims (7)

  1. Equipment, including pedestal (1), movable support (2) and the first power unit 1. a kind of mobile steel (iron) water pot is tumbled, it is described Pedestal (1) has column (101), and movable support (2) is hingedly connected to the upper end of column (101), and first power unit is used It is overturn in driving movable support (2) along the hinged place of movable support (2) and column (101), it is characterised in that: the pedestal (1) Lower section is equipped with the traveling wheel (102) for driving pedestal (1) movement, and the traveling wheel (102) is driven by the second power unit.
  2. The equipment 2. a kind of mobile steel (iron) water pot according to claim 1 is tumbled, it is characterised in that: the traveling wheel (102) there are four tool, the opposite two sides of pedestal (1) are symmetrically mounted on;At least a pair of traveling wheel (102) with coaxial line it Between be sequentially connected by synchronizing shaft (106), and one of them in the pair of traveling wheel (102) and second power unit Transmission connection.
  3. The equipment 3. a kind of mobile steel (iron) water pot according to claim 2 is tumbled, it is characterised in that: second power Unit is motor (103), and the output shaft of motor (103) and traveling wheel (102) are sequentially connected.
  4. The equipment 4. a kind of mobile steel (iron) water pot according to claim 1 is tumbled, it is characterised in that: the traveling wheel (102) lower section is provided with the track (8) matched with traveling wheel (102).
  5. 5. a kind of mobile steel (iron) water pot described in any one of -4 is tumbled equipment according to claim 1, it is characterised in that: First power unit is hydraulic cylinder (3);It is equipped with hinged seat (104) on the pedestal (1), the one of the hydraulic cylinder (3) End is articulated and connected with hinged seat (104), and the upper end of the other end and movable support (2) is articulated and connected.
  6. The equipment 6. a kind of mobile steel (iron) water pot according to claim 5 is tumbled, it is characterised in that: the hydraulic cylinder (3) there are two tool, the two sides of movable support (2) are symmetricly set on.
  7. 7. a kind of mobile steel (iron) water pot described in any one of -4 is tumbled equipment according to claim 1, it is characterised in that: It is equipped on the column (101) for accepting steel (iron) water and steel (iron) water being directed to the chute (5) of Casting Equipment.
CN201920432463.3U 2019-03-29 2019-03-29 A kind of mobile steel (iron) water pot is tumbled equipment Active CN209664286U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109834250A (en) * 2019-03-29 2019-06-04 马鞍山市致呈机电有限公司 A kind of mobile steel (iron) water pot is tumbled equipment and casting method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109834250A (en) * 2019-03-29 2019-06-04 马鞍山市致呈机电有限公司 A kind of mobile steel (iron) water pot is tumbled equipment and casting method

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