CN110349469A - A kind of boss bolt pretightning force controlled training system of HWIL simulation - Google Patents
A kind of boss bolt pretightning force controlled training system of HWIL simulation Download PDFInfo
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- CN110349469A CN110349469A CN201910658307.3A CN201910658307A CN110349469A CN 110349469 A CN110349469 A CN 110349469A CN 201910658307 A CN201910658307 A CN 201910658307A CN 110349469 A CN110349469 A CN 110349469A
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- wheel hub
- boss bolt
- load cell
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
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Abstract
A kind of boss bolt pretightning force controlled training system of HWIL simulation, by simulation computer system, load cell unit, hub mechanism unit, display TV machine and bearing bracket composition, simulation computer system includes general purpose computer hardware and software platform and three-dimensional artificial software, load cell unit is made of through-hole type load cell and signal transmitting device, hub mechanism unit includes wheel hub fixed flange, wheel hub and its tire and boss bolt nut, this system uses computer graphic image technology and virtual reality technology, in half half virtual mode in kind come the operation training of the personnel of progress, improve trained accuracy and speed, with intuitive, efficiently, index is clear, the features such as with strong points, Skill Development suitable for large batch of personnel, help to improve the training efficiency and quality of personnel.
Description
Technical field
The invention belongs to delivery vehicle maintenance technique field, in particular to the boss bolt pretightning force of HWIL simulation controls
Training system.
Background technique
Wheel hub is the important composition unit of the delivery vehicles ground-engaging element such as aircraft, vehicle, under some conditions, suffered by wheel hub
External impact force variation is violent, the safety in operation of boss bolt nut tightened precision and be directly related to delivery vehicle, wheel hub
The too large or too small operation to delivery vehicle of the pretightning force of bolt and nut is all great security risk, when pretightning force is too small,
Bolt and nut is easy to produce loosening, and the frictional force between component conjunction plane reduces, and bolt load increases, and will cause under extreme case
Bolt fracture and nut fall off and accident occur, if pretightning force is excessive, Yi Yinqi screw thread, which generates, to be plastically deformed and then may lead
The fracture for causing bolt may result in nut bolt connection failure, fatigue wear.Therefore, in wheel hub installation process, accurately
The pretightning force of control wheel hub bolt and nut is very important.
For at present, the method for widely applied control wheel hub bolt and nut pretightning force is by screwing force in practice
The moment method of square directly controlled, moment method can more conveniently control the pretightning force of boss bolt nut, generally pass through torque
The torque value that spanner is shown controls the pretightning force of connected piece, and this operation is easy to operate, intuitive, however, in specific ring
Under border and situation, for example, in operational environment, the field disaster relief and need do not having under the situations such as quick-replaceable delivery vehicle wheel hub
When capable of showing that the torque wrench of torque value or replacement environment are not allowed using torque wrench, often there is boss bolt spiral shell
Excessively high or too low situation is arranged in female pretightning force, brings great security risk to the operation of delivery vehicle.
In conclusion to achieve the purpose that reliably to install, replace delivery vehicle wheel hub, it just must be right in training usually
The control gimmick of pretightning force is practiced, and maintenance support personnel pass through the prolonged practice for controlling pretightning force gimmick repeatedly,
Muscle is allowed to form a kind of memory, to achieve the purpose that no show tools can equally reach default pretightning force, this technical ability exists
Battlefield, field disaster relief and rescue fast and reliable repairing when it is especially important, therefore there is an urgent need to it is a kind of for maintenance personal practice can
Equipment and the training method of gimmick are controlled depending on efficient boss bolt nut pretightning force to improve current predicament.
Summary of the invention
The present invention provides a kind of boss bolt pretightning force controlled training system of HWIL simulation, and the present invention will change currently
Lack the equipment and training method of the visual efficient boss bolt nut pretightning force control gimmick practiced for maintenance support personnel
Predicament mentioned with computer graphics disposal technology in conjunction with delivery vehicle wheel hub Replacement procedure in the form of HWIL simulation
Go out a kind of with high-tech content, the boss bolt pretightning force controlled training system of well trained effect.
The technical scheme is that a kind of boss bolt pretightning force controlled training system of HWIL simulation, by emulating
Computer system, load cell unit, hub mechanism unit, display TV machine and bearing bracket composition, simulation computer system
System includes general purpose computer hardware and software platform and three-dimensional artificial software, and load cell unit is by through-hole type load cell and letter
Number transmitter composition, hub mechanism unit includes wheel hub fixed flange, wheel hub and its tire and boss bolt nut, television set
It is fixed on bearing bracket facade, wheel hub fixed flange and the rigid connection of bearing rack beam end face, through-hole type load cell
It being fixed at the bolt hole of wheel hub fixed flange mounting surface reverse side, the center of circle of through-hole type load cell and bolt hole are concentric,
The signal output of through-hole type load cell connects signal transmitting device signal input, and the output of signal transmitting device signal passes through 485 turns
USB adapter connects simulation computer USB interface.
Three-dimensional artificial software includes virtual three-dimensional scene, wheel hub and its tire three-dimensional model, boss bolt nut three-dimensional mould
Type, graphics driver module, display module, communication module and skill examination module, wheel hub threedimensional model is according to a of boss bolt
Number is divided into corresponding color display area.
After trainer's activation system, wheel hub installation is carried out according to wheel hub mounting process, boss bolt screw rod is placed through wheel
The through-hole of the through-hole type load cell of hub fixed flange mounting surface reverse side, with tightening for boss bolt, bolt head or
The pressure of person's nut passes to load cell, and load cell is by the pressure conversion at electric signal, and signal transmitting device is by the electricity
Signal is transformed into digital quantity and is sent to simulation computer by 485 buses, and three-dimensional artificial software is obtained by its communication module
It to after the pressure value, is compared with preset value, according to comparing result, graphics driver module is by boss bolt nut threedimensional model
And the color change of the wheel hub threedimensional model color display area on the boss bolt nut both sides, such as orange current value that represents are lower than
Preset value, green represent current value in values, and red represents current value higher than preset value, with intuitive visual shape
Formula shows that three-dimensional artificial software carries out pressure value reading in frame circulation, and according to current value pair on display TV machine
The refreshing of threedimensional model color change, until all boss bolts install as required.
Trainer's timing since installing first boss bolt, in timing display area and current value and setting value text
Under the Word message prompting in prompt information region, all boss bolts are installed with most fast speed and are taken turns according in virtual scene
The color tips of the wheel hub threedimensional model color display area on hub bolt and nut threedimensional model and the boss bolt nut both sides will
Pretightning force control in values, with the time it is short be preferred, trainer can also with a boss bolt be training object,
Under the Word message prompting in timing display area and current value and setting value text prompt information region, according to boss bolt nut
The color tips of the wheel hub threedimensional model color display area on threedimensional model and the boss bolt nut both sides are tightened repeatedly
It is within a preset period of time, up to standard to be often preferred to values, it thus carries out the culture of feel and forms muscle memory,
In the case where so as in operational environment, the shortages such as the field disaster relief special measuring tool, fast and reliable replacement wheel hub is grasped
Technical ability.
Compared with the prior art, the advantages of the present invention are as follows: relative to current training tool, the present apparatus uses computer
Graphics technology and virtual reality technology, in half half virtual mode in kind come the operation training of the personnel of progress, material object
Part shows the authenticity for guaranteeing operation object with real equipment one, and virtual part is used for the figure of boss bolt nut screwing force
Instruction, greatly improves trained accuracy and speed, more traditional training method, and training system provided by the invention has straight
See, efficiently, the features such as index is clear, with strong points, suitable for the Skill Development of large batch of personnel, help to improve personnel's
Training efficiency and quality.
Detailed description of the invention
Fig. 1 is composite structural diagram of the invention.
Fig. 2 is wheel hub fixed flange and load cell layout of the invention.
Fig. 3 is that boss bolt and the cooperation of through-hole type load cell of the invention are schemed.
Fig. 4 is system electrical annexation figure of the invention.
Fig. 5 is three-dimensional artificial interface layout figure of the invention.
Fig. 6 is software workflow figure of the invention.
Figure label explanation: 1, bracket is supported；2, display TV machine；3, simulation computer；4, signal transmitting device；5, through-hole
Formula load cell；6, wheel hub fixed flange；7, wheel hub and its tire；8, boss bolt nut；9, timing display area；10
Current value and setting value text prompt information region；11, three-dimensional boss bolt (transformation region)；12, three-dimensional wheel hub is pacified
Dress face (transformation region)；13, three-dimensional tire；14, three-dimensional wheel hub.
Specific embodiment
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
A kind of boss bolt pretightning force controlled training system of HWIL simulation, by simulation computer system, force-measuring sensing
Device unit, hub mechanism unit, display TV machine and bearing bracket composition, simulation computer system includes that general purpose computer is soft or hard
Part platform and three-dimensional artificial software, load cell unit are made of through-hole type load cell and signal transmitting device, wheel hub machine
Structure unit includes wheel hub fixed flange, wheel hub and its tire and boss bolt nut.
Through-hole type load cell uses LZ-TH through-hole type load cell, and signal transmitting device uses matched LZ-JXF
Tight type amplifies transmitter, and signal transmitting device and simulation computer use 485 bus communications.
Display TV machine (2) is fixed on bearing bracket (1) facade, wheel hub fixed flange (6) and bearing bracket (1) crossbeam
End face rigid connection, through-hole type load cell (5) are fixed at the bolt hole of wheel hub fixed flange (6) mounting surface reverse side,
The center of circle of through-hole type load cell (5) and bolt hole are concentric, and the signal output of through-hole type load cell (5) connects signal transmitting
Device (4) signal input, the output of signal transmitting device (4) signal meet simulation computer (3) USB by 485 turns of USB adapters and connect
Mouthful.
Three-dimensional artificial software includes virtual three-dimensional scene, wheel hub and its tire three-dimensional model, boss bolt nut three-dimensional mould
Type, graphics driver module, display module, communication module and skill examination module, wheel hub threedimensional model is according to a of boss bolt
Number is divided into corresponding color display area.
Three-dimensional artificial software is developed using OSG graphics engine.
Before system starts, need to by pressure value that load cell unit measures and the torque value that torque wrench be shown into
Rower is fixed, with the pressure value relation table for establishing boss bolt pretightning force and load cell unit measures.
After trainer's activation system, wheel hub installation is carried out according to wheel hub mounting process, boss bolt (8) screw rod is placed through
The through-hole of the through-hole type load cell (5) of wheel hub fixed flange (6) mounting surface reverse side, with tightening for boss bolt (8),
The pressure of bolt head or nut passes to load cell (5), load cell (5) by the pressure conversion at electric signal,
The electric signal is transformed into digital quantity and is sent to simulation computer (3), three-dimensional artificial by 485 buses by signal transmitting device (4)
It after software gets the pressure value by its communication module, is compared with preset value, according to comparing result, graphics driver module
By boss bolt nut threedimensional model (11) and the wheel hub threedimensional model color display area (12) on the boss bolt nut both sides
Color change, for such as orange current value that represents lower than preset value, green represents current value in values, and red, which represents, to be worked as
Preceding value is higher than preset value, is shown on display TV machine in the form of intuitive visual, and in timing display area (9) and
Current value text prompt corresponding with setting value text prompt information region (10) progress, three-dimensional artificial software frame circulation in into
Row pressure value is read, and the refreshing according to current value to threedimensional model color change, until all boss bolts are installed as required
It finishes.
Trainer can also be training object with a boss bolt, in timing display area (9) and current value and setting
It is worth under the Word message prompting of text prompt information region (10), according to boss bolt nut threedimensional model (11) and the wheel hub spiral shell
The color tips of the wheel hub threedimensional model color display area (12) on bolt nut both sides are screwed to values repeatedly,
It is up to standard to be often preferred in preset time period, it thus carries out the culture of feel and forms muscle memory, with training in operation ring
The technical ability of fast and reliable replacement wheel hub in the case where the special measuring tool of the shortages such as border, field disaster relief.
The present invention is also used as boss bolt pretightning force control skill examination, in timing display area (9) and current value
Under the Word message prompting in setting value text prompt information region (10), since trainer count installing first boss bolt
When, with most fast speed by all boss bolts install and according to boss bolt nut threedimensional model (11) in virtual scene and should
The color tips of the wheel hub threedimensional model color display area (12) on boss bolt nut both sides control pretightning force in preset value
In range, short it is preferred with the time.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention should be regarded as protection of the invention
Range.
Claims (2)
1. a kind of boss bolt pretightning force controlled training system of HWIL simulation, it is characterised in that: by simulation computer system,
Load cell unit, hub mechanism unit, display TV machine and bearing bracket composition, the display TV machine (2) are fixed on
Support bracket (1) facade, the wheel hub fixed flange (6) and the rigid connection of bearing bracket (1) crossbeam end face, the through-hole type
Load cell (5) is fixed at the bolt hole of wheel hub fixed flange (6) mounting surface reverse side, the through-hole type load cell
(5) the center of circle and bolt hole are concentric, and it is defeated that the signal output of the through-hole type load cell (5) connects signal transmitting device (4) signal
Entrance, signal transmitting device (4) the signal output connect simulation computer (3) USB interface by 485 turns of USB adapters；
The boss bolt pretightning force controlled training working-flow of the HWIL simulation is as follows:
After system starting, trainer carries out wheel hub installation according to wheel hub mounting process, and boss bolt (8) screw rod is placed through wheel hub
The through-hole of the through-hole type load cell (5) of fixed flange (6) mounting surface reverse side, with tightening for boss bolt (8), bolt
The pressure of head or nut passes to load cell (5), and load cell (5) is by the pressure conversion at electric signal, signal
The electric signal is transformed into digital quantity and is sent to simulation computer (3), three-dimensional artificial software by 485 buses by transmitter (4)
It after getting the pressure value by its communication module, is compared with preset value, according to comparing result, graphics driver module will be taken turns
The face of the wheel hub threedimensional model color display area (12) on hub bolt and nut threedimensional model (11) and the boss bolt nut both sides
Color changes, and such as orange current value that represents is lower than preset value, and green represents current value in values, and red represents current value
Higher than preset value, by it is intuitive it is visual in the form of show on display TV machine, three-dimensional artificial software in frame circulation into
Row pressure value is read, and the refreshing according to current value to threedimensional model color change, until all boss bolts are installed as required
It finishes；
Trainer is training object with a boss bolt, in timing display area (9) and current value and setting value text prompt
Under the Word message prompting of information area (10), according to boss bolt nut threedimensional model (11) and the boss bolt nut both sides
The color tips of wheel hub threedimensional model color display area (12) be screwed to values repeatedly, in preset time period
It is interior, it is up to standard to be often preferred, it thus carries out the culture of feel and forms muscle memory；
Skill examination is controlled as boss bolt pretightning force, in timing display area (9) and current value and setting value text prompt
Under the Word message prompting of information area (10), trainer's timing since installing first boss bolt, with most fast speed
All boss bolts are installed and according to boss bolt nut threedimensional model (11) in virtual scene and the boss bolt nut two
The color tips of the wheel hub threedimensional model color display area (12) on side control pretightning force in values, short with the time
It is preferred.
2. a kind of boss bolt pretightning force controlled training system of HWIL simulation according to claim 1, feature exist
In the three-dimensional artificial software includes virtual three-dimensional scene, wheel hub and its tire three-dimensional model, boss bolt nut three-dimensional mould
Type, graphics driver module, display module, communication module and skill examination module, wheel hub threedimensional model is according to a of boss bolt
Number is divided into corresponding color display area.
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| CN201910658307.3A CN110349469A (en) | 2019-07-21 | 2019-07-21 | A kind of boss bolt pretightning force controlled training system of HWIL simulation |
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| CN201910658307.3A CN110349469A (en) | 2019-07-21 | 2019-07-21 | A kind of boss bolt pretightning force controlled training system of HWIL simulation |
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| CN110349469A true CN110349469A (en) | 2019-10-18 |
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Cited By (2)
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| JP2021081578A (en) * | 2019-11-19 | 2021-05-27 | ニチアス株式会社 | Learning method of fastening process of flange joint and learning system of fastening process of flange joint |
| CN113570926A (en) * | 2021-07-20 | 2021-10-29 | 成都航利航空工程职业教育有限公司 | Aircraft accessory dismouting simulation trainer |
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