CN110344141A - One kind being suitable for mixed cotton uniformity intellectual analysis and control device - Google Patents
One kind being suitable for mixed cotton uniformity intellectual analysis and control device Download PDFInfo
- Publication number
- CN110344141A CN110344141A CN201910742302.9A CN201910742302A CN110344141A CN 110344141 A CN110344141 A CN 110344141A CN 201910742302 A CN201910742302 A CN 201910742302A CN 110344141 A CN110344141 A CN 110344141A
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- CN
- China
- Prior art keywords
- lampshade
- housing
- cotton
- mixed cotton
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 66
- 238000004458 analytical method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000012780 transparent material Substances 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 16
- 238000002156 mixing Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000009987 spinning Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000010835 comparative analysis Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- -1 hair Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000010223 real-time analysis Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8444—Fibrous material
Abstract
One kind being suitable for mixed cotton uniformity intellectual analysis and control device, it is characterized by: it includes the transparency window (2) being made of the transparent material being mounted on the window opened up out on cotton blender machine hopper wallboard (1), the housing (3) being mounted on transparency window (2), it is mounted on the lampshade (4) of the even smooth shape acrylic material in housing, DC power supply (11), LED light (7) between lampshade (4) and housing (3) is set in a manner of around lampshade (4), the industrial digital camera (6) of lampshade (4) focal position is mounted on by camera support (5) in a manner of with lampshade (4) coaxial line；The signal output end of the industry digital camera (6) is electrically connected by data line with the respective input of computer (12).
Description
Technical field
The present invention relates to field of textiles, the one kind for particularly relating to the industries such as cotton spinning, wool spinning, color spinning, non-woven cloth is mixed
Cotton effect intellectual analysis and control device.
Background technique
Since carrying out color spinning both at home and abroad, the mixing of different colours and kind staple fiber becomes essential production process,
And mixed uniformity, consistency, it is directly related to the quality of subsequent yarn, is become more and more important, or even becomes color and spins enterprise
The technology of industry is close secret.
Current colors spinning mill is generally mixed using traditional manually copying, griping cotton machine repeatedly arranges the methods of packet mixing, air-flow mixed cotton,
No matter which kind of method, range estimation judgement will be carried out manually by rule of thumb to the effect of mixed cotton uniformity, per series-produced colour-spun yarns
All there is unevenness or style be inconsistent in the yarn of section before, during and after line or even same batch, make to Se Fang enterprise control quality
At puzzlement.
It is spun with coloring, the increase of blending product kind, down-stream enterprise proposes the mixed cotton such as fiber dyed yarn uniformity, consistency
With high quality demand, manually judge that blending effect is more and more difficult by rule of thumb.The system of company standard and professional standard is spun according to color
It orders, will also expedite the emergence of the appearance of certain judgment criteria and means.
Summary of the invention
The purpose of the present invention be exactly the shortcoming being directed in the presence of the above-mentioned prior art and provide it is a kind of be suitable for it is mixed
Cotton uniformity intellectual analysis and control device.The device of the invention can online to different material, different proportion fiber, mixed
The effect of conjunction process is acquired and is analyzed and determined, is especially that the mixing of color spinning raw fibre can be controlled effectively using apparatus of the present invention
Make the uniformity of a variety of or colorful fiber mixing and the high consistency of every batch of production process, realize mixed cotton production automation,
Stable processing technique is reliable.
The purpose of the present invention can be realized by subordinate's technical measures:
It is of the invention that be suitable for mixed cotton uniformity intellectual analysis with control device include being opened by being mounted on cotton blender machine hopper wallboard
The transparency window that transparent material on the window set out is constituted, the housing being mounted on transparency window, the even smooth shape being mounted in housing
Lampshade, the DC power supply of acrylic material, are arranged in the LED light between lampshade and housing in a manner of around lampshade, with lamp
The mode of cover coaxial line is mounted on the industrial digital camera of lampshade focal position by camera support；The industry digital camera
Signal output end be electrically connected with the respective input of computer by data line.
Heretofore described LED light is two rows of LED light groups by being mounted between housing and lampshade by lighting lamp bracket
At；The transparency window is prepared using pmma material.
Image collecting device is mounted on higher than cotton transport curtain top by the device of the invention when installing and using on cotton blender machine
100 to the hopper side within the scope of 600mm, and passes through data line and computer link；Starting mixed cotton after a certain period of time, mixing
Fiber can have transparency window window full of acquisition device, at this moment start photosampling, in real time with storage standard sample comparative analysis；?
After photosampling result and storage standard sample reach consistent, starts control cotton blender machine and enter next procedure；To color cotton, terylene,
When the mixed effect of viscose glue, hair, fiber crops etc. is analysed and compared, the different intensities of light source is selected, improves monitoring reliability；To mixed cotton
The control of effect single batch consistency, multiple batches of reproducibility can shorten the invalid mixed cotton time, improve mixed cotton yield and quality, subtract
Few fibre damage.
Furtherly, heretofore described transparency window, housing are mounted on cotton blender machine hopper wallboard, even smooth lampshade, camera
Bracket, lighting lamp bracket and DC power supply are mounted on casing interior, and industrial camera, LED light are separately mounted on respective bracket,
It collectively constitutes and seals stable illumination, image acquisition mechanism, and form complete information collection, analysis system with computer；Figure
The fiber arrived by continuous acquisition as collecting mechanism passes through computer by cotton packet, the picture of big cotton block to fine mixed cotton state
The program of setting analyzes real-time admixture, the best qualification that every batch of mixed cotton produces in the history prestored with computer
The comparison of mixed cotton sample image, energy intelligent decision simultaneously automatically control mixed cotton quality, realize the Historical Reenactment of mixed cotton quality, reach mixed
The purpose of cotton stable processing technique.When cotton blender machine is started to work, a variety of coloured staple in bulks formed in proportion are deposited in mixed cotton
In machine, after starting mixing, the continuous acquisition that the present apparatus can be stable, the image for recording fiber blending processes, in real time analysis comparison are mixed
Cotton like state is close to the similarity degree of mixed cotton template, and after sampling is gradually completing preset similarity with template, computer is controlled automatically
Cotton blender machine processed stops mixed cotton and simultaneously enters next procedure, reaches the reliable and stable production mesh of automation, high efficiency, mixed cotton processing quality
's.
Beneficial effects of the present invention are as follows:
1, the device of the invention can solve the production status of artificial judgment blending effect at all, increase the judgement of mixed cotton uniformity
To intelligent decision and control stage, the quantizating index of degree of mixing is provided automatically, provides technical support to process digital production.
2, the fiber condition of first mixed cotton qualification can be imaged and be achieved by the device of the invention, and can be to subsequent each mixing feelings
Condition carries out real-time camera sampling comparison, once mixed cotton reaches template requirement, can automatic control equipment enter next procedure, and can
To with the production of lot number fiber, directly comparison production can increase substantially uniformity, the consistency of each mixed effect later,
The reproducibility between multiple mixed cotton is controlled, achievees the purpose that automatic, efficient, mixed cotton processing quality is reliable and stable.
3, the yield of equipment not only can be improved in the present invention, moreover it is possible to stable control product quality and production efficiency, so that
Entire production process realizes intelligent control, eliminates the mixed cotton time and quality leans on the uncertainty of personnel's experience control, be such
Cotton blender machine controls the novel technique applied for the first time.
Detailed description of the invention
Fig. 1 is present apparatus structural schematic diagram.
Serial number in figure: 1 is hopper wallboard, and 2 be transparency window, and 3 be housing, and 4 be acrylic lamp shade, and 5 be camera support, and 6 are
Industrial digital camera, 7 be LED light, and 8 be lighting lamp bracket, and 9 be camera data line, and 10 be light conduits, and 11 be direct current
Source, 12 be computer.
Fig. 2 is equipment working principle diagram.
Fig. 3 is sampling and analyzing device operation schematic diagram.
Fig. 2, serial number in 3: 2-1 are raw fibres, and 2-2 is composite fibre, and 2-3 is cotton transport curtain, and 2-4 is mixing hired roughneck, 2-5
It is to strip hired roughneck, 2-6 is brad curtain, and 2-7 is stripping hired roughneck, and 2-8 is analysis and control device, and 2-9 is computer.
Specific embodiment
The present invention is further described below with reference to embodiment (attached drawing):
As shown in Figure 1, of the invention includes by being mounted on cotton blender machine cotton suitable for mixed cotton uniformity intellectual analysis and control device
The transparency window 2 that transparent material on the window opened up out on case wallboard 1 is constituted, the housing 3 being mounted on transparency window 2 are mounted on
Lampshade 4 and housing is arranged in a manner of around lampshade 4 in lampshade 4, the DC power supply 11 of even smooth shape acrylic material in housing
LED light 7 between 3 is mounted on the industrial number of 4 focal position of lampshade in a manner of with 4 coaxial line of lampshade by camera support 5
Code camera 6；The signal output end of the industry digital camera 6 is electrically connected by data line with the respective input of computer 12；
The LED light 7 is formed by being mounted on two rows of LED light 7 between housing and lampshade by lighting lamp bracket 8；The transparency window 2
It is prepared using pmma material.
Image collecting device is mounted on higher than cotton transport curtain top by the device of the invention when installing and using on cotton blender machine
100 to the hopper side within the scope of 600mm, and passes through data line and computer link；Starting mixed cotton after a certain period of time, mixing
Fiber can have transparency window window full of acquisition device, at this moment start photosampling, in real time with storage standard sample comparative analysis；?
After photosampling result and storage standard sample reach consistent, starts control cotton blender machine and enter next procedure；To color cotton, terylene,
When the mixed effect of viscose glue, hair, fiber crops etc. is analysed and compared, the different intensities of light source is selected, improves monitoring reliability；To mixed cotton
The control of effect single batch consistency, multiple batches of reproducibility can shorten the invalid mixed cotton time, improve mixed cotton yield and quality, subtract
Few fibre damage.
The present invention can avoid human factor to mixed effect online in real time to mixed cotton implementation Process complete monitoring and analysis
It influences, mixed cotton whole process realizes automation control.(referring to fig. 2) raw fibre 2-1 is ploughed under on cotton blender machine cotton transport curtain 2-3, is being mixed
Hired roughneck 2-4, strips hired roughneck 2-5, and under the force action of brad curtain 2-6, (referring to Fig. 3) composite fibre 1-2 presses arrow in hopper
Direction continuously moves, and fiber gradually mixes in the process, acquisition device real-time image acquisition and with analysis with control device 2-8
The template comparison prestored, the result of intelligent decision mixed cotton.
Claims (3)
1. one kind is suitable for mixed cotton uniformity intellectual analysis and control device, it is characterised in that: it includes by being mounted on cotton blender machine
The transparency window (2) that transparent material on the window opened up out on hopper wallboard (1) is constituted, the housing being mounted on transparency window (2)
(3), it is mounted on lampshade (4), the DC power supply (11) of the even smooth shape acrylic material in housing, in a manner of around lampshade (4)
The LED light (7) being arranged between lampshade (4) and housing (3) passes through camera support (5) in a manner of with lampshade (4) coaxial line
It is mounted on the industrial digital camera (6) of lampshade (4) focal position；The signal output end of the industry digital camera (6) passes through
Data line is electrically connected with the respective input of computer (12).
2. according to claim 1 be suitable for mixed cotton uniformity intellectual analysis and control device, it is characterised in that: described
LED light (7) is formed by being mounted on two rows of LED light (7) between housing and lampshade by lighting lamp bracket (8).
3. according to claim 1 be suitable for mixed cotton uniformity intellectual analysis and control device, it is characterised in that: described
Bright window (2) is prepared using pmma material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742302.9A CN110344141A (en) | 2019-08-13 | 2019-08-13 | One kind being suitable for mixed cotton uniformity intellectual analysis and control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742302.9A CN110344141A (en) | 2019-08-13 | 2019-08-13 | One kind being suitable for mixed cotton uniformity intellectual analysis and control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110344141A true CN110344141A (en) | 2019-10-18 |
Family
ID=68184835
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910742302.9A Pending CN110344141A (en) | 2019-08-13 | 2019-08-13 | One kind being suitable for mixed cotton uniformity intellectual analysis and control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110344141A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06228828A (en) * | 1993-01-29 | 1994-08-16 | Kanai Hiroyuki | Method for continuously mixing small lot of fiber raw material |
| CN2471802Y (en) * | 2001-01-18 | 2002-01-16 | 张祺田 | Automatic ratio cotton air flow apparatus with precisively combing |
| CN201653911U (en) * | 2010-02-02 | 2010-11-24 | 方向阳 | Medical print visual detection device |
| CN102095371A (en) * | 2010-11-25 | 2011-06-15 | 天津大学 | Industrial color vision detection device and method |
| CN202176973U (en) * | 2011-06-30 | 2012-03-28 | 深圳宜美智科技有限公司 | Light source device applicable to appearance machine verification of printed circuit board |
| CN103643354A (en) * | 2013-12-16 | 2014-03-19 | 张家港市天江精密模具制造有限公司 | Cotton mixing machine for textile machine |
| CN203705328U (en) * | 2014-02-18 | 2014-07-09 | 永发印务(东莞)有限公司 | Polarization-based laser paper printing material detecting system |
| CN206256216U (en) * | 2016-11-26 | 2017-06-16 | 江阴铂田机械制造有限公司 | Preceding spinning cotton blender machine |
| CN108548781A (en) * | 2018-04-17 | 2018-09-18 | 郑州磨料磨具磨削研究所有限公司 | A kind of grinding wheel batch mixing homogeneity is as detection method and device |
| US20190234911A1 (en) * | 2016-09-28 | 2019-08-01 | Research Center For Non Destructive Testing Gmbh | High resolution photoacoustic imaging in scattering media using structured illumination |
| CN210560924U (en) * | 2019-08-13 | 2020-05-19 | 恒天重工股份有限公司 | Intelligent analysis and control device suitable for cotton mixing uniformity |
-
2019
- 2019-08-13 CN CN201910742302.9A patent/CN110344141A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06228828A (en) * | 1993-01-29 | 1994-08-16 | Kanai Hiroyuki | Method for continuously mixing small lot of fiber raw material |
| CN2471802Y (en) * | 2001-01-18 | 2002-01-16 | 张祺田 | Automatic ratio cotton air flow apparatus with precisively combing |
| CN201653911U (en) * | 2010-02-02 | 2010-11-24 | 方向阳 | Medical print visual detection device |
| CN102095371A (en) * | 2010-11-25 | 2011-06-15 | 天津大学 | Industrial color vision detection device and method |
| CN202176973U (en) * | 2011-06-30 | 2012-03-28 | 深圳宜美智科技有限公司 | Light source device applicable to appearance machine verification of printed circuit board |
| CN103643354A (en) * | 2013-12-16 | 2014-03-19 | 张家港市天江精密模具制造有限公司 | Cotton mixing machine for textile machine |
| CN203705328U (en) * | 2014-02-18 | 2014-07-09 | 永发印务(东莞)有限公司 | Polarization-based laser paper printing material detecting system |
| US20190234911A1 (en) * | 2016-09-28 | 2019-08-01 | Research Center For Non Destructive Testing Gmbh | High resolution photoacoustic imaging in scattering media using structured illumination |
| CN206256216U (en) * | 2016-11-26 | 2017-06-16 | 江阴铂田机械制造有限公司 | Preceding spinning cotton blender machine |
| CN108548781A (en) * | 2018-04-17 | 2018-09-18 | 郑州磨料磨具磨削研究所有限公司 | A kind of grinding wheel batch mixing homogeneity is as detection method and device |
| CN210560924U (en) * | 2019-08-13 | 2020-05-19 | 恒天重工股份有限公司 | Intelligent analysis and control device suitable for cotton mixing uniformity |
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