CN110328632A - A kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly - Google Patents
A kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly Download PDFInfo
- Publication number
- CN110328632A CN110328632A CN201910619582.4A CN201910619582A CN110328632A CN 110328632 A CN110328632 A CN 110328632A CN 201910619582 A CN201910619582 A CN 201910619582A CN 110328632 A CN110328632 A CN 110328632A
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- China
- Prior art keywords
- inclined plate
- diesel engine
- support
- modular assembly
- revolving speed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Exhaust Silencers (AREA)
Abstract
The invention belongs to Automatic manual transmission fields, disclose a kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly, multiple groups assemble mechanism including bracket institution and arranged for interval on bracket institution, assemble mechanism described in every group includes installation inclined plate and support post, inclined plate is installed to be in tilted layout on bracket institution, support post is mounted on bracket institution and is supported on installation inclined plate bottom, the cooling shield mounting surface of the exhaust pipe of cooling shield is coupled with installation inclined-plane under booster connect, the tilt angle for installing inclined plate is consistent with the cooling tilt angle of shield mounting surface of exhaust pipe, cooling shield is in a vertical state under booster after installation.Original string data assemble sequence can be changed to parallel type assemble sequence, to save assembly time, shorten assembly period by the independent individual modular assembly of progress of supercharger systems by the present invention.
Description
Technical field
The invention belongs to diesel engine mounting technology fields, are related to a kind of high revolving speed large-scale diesel engine supercharger systems modularization
The device of assembly.
Background technique
Certain type high speed large-scale diesel engine amount of parts is numerous, bulky, and the process flow of machine assembly is will first to lead
The crankcase structure of body after the assembly is completed, then by other components is in turn mounted in main structure, similar to the original to play with building blocks
Reason, the assembly of complete machine is finally completed with sequential system from bottom to top.
There are two supercharger systems, the components of each supercharger systems to compare more, supercharger systems for diesel engine dress
It is the installation for carrying out some column components for basic installation part with shield cooling under booster, due to the weight of the part when installation
It is all larger with volume, and its bottom surface (the cooling shield mounting surface of exhaust pipe) is inclined-plane, can not individually be placed vertically, meanwhile, increase
Total weight after the assembly of depressor system is larger (there are about 130KG), and therefore, whole system does not have the condition independently assembled.
In actual assembly, first " under booster cooling shield " pass through " with main body mounting surface " and main structure (machine
Body or crankcase components) after assembly is fixed together, then install on its basis the cooling shield of exhaust pipe, exhaust pipe, booster,
The components such as cooling shield part, are finally completed the assembly of whole system on booster.
This assembly method, be main structure after the assembly is completed, just can be carried out the assembly work of two boosters, for
For operator, only after assembly is completed in main structure assembly work, the assembly work of charger module just be can be carried out, and change
Word says, be exactly front work it is endless, subsequent work cannot carry out, and virtually extend the working time, reduce whole
The efficiency of body running.In the case where production task is few, this mode surrenders influence less to product, and works as production task
When more, this assembly method will extend the machine assembly period of every diesel engine, will be to the friendship of entire block after adding up
The period generates tremendous influence out.
Summary of the invention
(1) goal of the invention
The purpose of the present invention is: a kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly is designed, it can
With in diesel engine main structure assembling process, while the independent assembly of multiple supercharger systems is carried out, keeps supercharger systems real
Existing independent modular assembly.After the assembly is completed to main structure, the supercharger systems assembled are directly mounted on main body knot
On structure, to rationally utilize the working time, working efficiency is promoted, shortens assembly period.
(2) technical solution
In order to solve the above technical problem, the present invention provides a kind of high revolving speed large-scale diesel engine supercharger systems modules to disguise
The device matched comprising the multiple groups assemble mechanism of bracket institution and arranged for interval on bracket institution, assemble mechanism described in every group
Including installation inclined plate 4 and support post 5, installation inclined plate 4 is in tilted layout on bracket institution, and support post 5 is mounted on timbering machine
On structure and it is supported on installation 4 bottom of inclined plate, the cooling shield mounting surface of exhaust pipe of cooling shield is matched with installation inclined-plane 4 under booster
Installation connection is closed, the tilt angle for installing inclined plate 4 is consistent with the cooling tilt angle of shield mounting surface of exhaust pipe, the increasing after installation
Cooling shield is in a vertical state under depressor.
Wherein, one layer of wooden protection gasket 2 is disposed on the installation inclined plate 4, wooden 2 two sides of protection gasket pass through respectively
Two dormant bolts 3 are fixed on installation inclined plate 4.
Wherein, the wooden protection gasket 2 uses sleeper, and thickness is in 1cm-2cm.
Wherein, the two sides of the installation inclined plate 4 are each provided with two connection bolts 1, and connection bolt 1 passes through installation inclined plate 4
With the cooling shield mounting surface of connection exhaust pipe after wooden protection gasket 2.
Wherein, the bracket institution includes bottom bracket 7 and top-support 6, and bottom bracket 7 is rectangular metal braced frame
Structure, top-support 6 are the rectangular metal support frame structure for being welded on 7 top surface of bottom bracket.
Wherein, the width of the bottom bracket 7 is greater than the width of top-support 6, the width and installation inclined plate of top-support 6
4 equivalent width.
Wherein, the two sides of the top-support 6 are additionally provided with connection top-support 6 side and 7 top surface of bottom bracket is inclined
Oblique reinforcing rib.
Wherein, the support post 5 is set as highly adjustable, and height lock is carried out after being adjusted to desired height and is determined, installation
The end that 4 bottom of inclined plate is contacted with supporting structure is set as to move along top-support 6 and locking afterwards in place moving.
Wherein, the bottom end of the installation inclined plate 4 is welded on 6 top surface of top-support, 5 both ends of support post respectively with peace
It fills inclined plate 4 and top-support 6 is welded to connect.
Wherein, the assemble mechanism is provided with four groups.
(3) beneficial effect
The device of high revolving speed large-scale diesel engine supercharger systems modular assembly provided by above-mentioned technical proposal can incite somebody to action
Supercharger systems are independent to carry out individual modular assembly, and it is suitable that original string data assemble sequence has been changed to parallel type assembly
Sequence shortens assembly period to save assembly time.By practical set procedure inspection, the dress is not used using the device ratio
The assembly time for setting progress supercharger systems shortens at least 80%.The use of the device substantially reduces supercharger systems whole
Assembly time in machine assembling process improves the efficiency of machine assembly, shortens the assembly period that complete machine is surrendered.
Detailed description of the invention
Fig. 1 is the main view of apparatus of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is operation principle schematic diagram of the present invention.Wherein, II figure is the A direction view of I figure.
Fig. 5 is the schematic diagram after supercharger systems modular assembly.
In figure, 1- connection bolt, the wooden protection gasket of 2-, 3- dormant bolt, 4- installation inclined plate, 5- support post, the top 6-
Portion's bracket, 7- bottom bracket.
Specific embodiment
To keep the purpose of the present invention, content and advantage clearer, with reference to the accompanying drawings and examples, to tool of the invention
Body embodiment is described in further detail.
The present invention is based on the lower inclined plane of shield cooling under booster namely the cooling shield mounting surface of exhaust pipe, design and its
The fixable assembly device of corresponding angle, so that cooling shield part has the condition placed vertically under booster, from forming
For the isolated footing of entire supercharger systems modular assembly.
Referring to figs. 1 to shown in Fig. 5, the device that the present invention assembles includes bracket institution and arranged for interval on bracket institution
Multiple groups assemble mechanism, assemble mechanism described in every group include installation inclined plate 4 and support post 5, and installation inclined plate 4 is in tilted layout in bracket
In mechanism, support post 5 is mounted on bracket institution and is supported on installation 4 bottom of inclined plate, the exhaust of cooling shield under booster
The cooling shield mounting surface of pipe is coupled with installation inclined-plane 4 to be connect, and the tilt angle and the cooling shield peace of exhaust pipe of inclined plate 4 are installed
The tilt angle in dress face is consistent, and cooling shield is in a vertical state under the booster after installation.
Wherein, it installs and is disposed with one layer of wooden protection gasket 2 on inclined plate 4, wooden protection gasket 2 preferably uses sleeper, thick
In 1-2cm, wooden 2 two sides of protection gasket pass through two dormant bolts 3 respectively and are fixed on installation inclined plate 4 degree.
The two sides of installation inclined plate 4 are each provided with two connection bolts 1, and connection bolt 1 passes through installation inclined plate 4 and wooden protection
The cooling shield mounting surface of exhaust pipe is connected after gasket 2.
Bracket institution includes bottom bracket 7 and top-support 6, and bottom bracket 7 is rectangular metal support frame structure, top
Bracket 6 is the rectangular metal support frame structure for being welded on 7 top surface of bottom bracket.The width of bottom bracket 7 is greater than top-support 6
Width, the equivalent width of the width of top-support 6 and installation inclined plate 4；The two sides of top-support 6 are additionally provided with connection top branch
The inclined reinforcing rib of 7 top surface of 6 side of frame and bottom bracket；This width design and reinforcing rib design structure can be improved installation
The stability and firmness of cooling shield under inclined plate 4 and booster.
In order to realize that the present embodiment assembly device can adapt to the diesel pressure booster system modular of different model
Assembly, support post 5 are set as highly adjustable, and height lock is carried out after being adjusted to desired height and is determined, for example, by using locking nut
Locking, or using hydraulic stem as support post；The end that installation 4 bottom of inclined plate is contacted with supporting structure is set as can
It moves along top-support 6 and can be locked after moving in place, elongated slot is set in 6 top surface of top-support, 4 bottom end of inclined plate is installed
The nut that portion's setting is coupled with elongated slot, realizes the locking to installation 4 bottom end of inclined plate when nut is tightened, when nut loosening
The position of adjustment installation 4 bottom end of inclined plate.
In addition, a kind of diesel pressure booster system modular assembly of corresponding certain fixing model, installs the tilt angle of inclined plate 4
Fixed, the bottom end of installation inclined plate 4 is welded on 6 top surface of top-support, 5 both ends of support post respectively with installation inclined plate 4 and top
Portion's bracket 6 is welded to connect.
In conjunction with the case where erecting yard and real work efficiency, apparatus of the present invention are designed as having four corner brackets, in this way may be used
The disposable independent assembly and subsequent storage for carrying out 4 groups of supercharger systems simultaneously.
The position of shield cooling under booster can be adjusted to vertical using the installation inclined plate in present invention assembly device
State so as to make the part become the basis of supercharger systems modular assembly, and then carries out entire supercharger systems
Independent assembly；Fastening is positioned using four bolts hole of shield cooling under booster, using corresponding long connection bolt, will be pressurized
Cooling shield is fixed on the installation inclined plate of assembly device under device, and the situation after installation is fixed is shown in Fig. 5.
The present invention has following distinguishing feature it can be seen from above-mentioned technical proposal:
1, using the inclined-plane of single part, i.e., using the cooling shield mounting surface of exhaust pipe of shield cooling under booster this
Contour localization, realizing whole system can be according to the state of practical set -- and vertical state is placed, for the independent of the system
Modular assembly provides operable condition.
2, each device is analyzed and is tested according to physical condition, mountable multiple groups supercharger systems is designed as, so as to maximum
The reasonable of limit utilizes parking space and raising working efficiency.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly, which is characterized in that including bracket institution
With multiple groups assemble mechanism of the arranged for interval on bracket institution, assemble mechanism described in every group includes that installation inclined plate (4) and support are vertical
Column (5), installation inclined plate (4) are in tilted layout on bracket institution, and support post (5) is mounted on bracket institution and is supported on installation
Inclined plate (4) bottom, the cooling shield mounting surface of the exhaust pipe of cooling shield is connect with installing inclined-plane (4) and be coupled under booster,
The tilt angle for installing inclined plate (4) is consistent with the cooling tilt angle of shield mounting surface of exhaust pipe, cold under the booster after installation
But shield is in a vertical state.
2. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as described in claim 1, which is characterized in that
One layer of wooden protection gasket (2) is disposed on the installation inclined plate (4), wooden protection gasket (2) two sides pass through two respectively and sink
Hook bolt (3) is fixed in installation inclined plate (4).
3. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as claimed in claim 2, which is characterized in that
The wooden protection gasket (2) uses sleeper, and thickness is in 1cm-2cm.
4. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as described in claim 1, which is characterized in that
The two sides of installation inclined plate (4) are each provided with two connection bolts (1), and it is inclined plate (4) and wooden that connection bolt (1) passes through installation
Gasket (2) are protected to connect the cooling shield mounting surface of exhaust pipe afterwards.
5. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as described in claim 1, which is characterized in that
The bracket institution includes bottom bracket (7) and top-support (6), and bottom bracket (7) is rectangular metal support frame structure, top
Portion's bracket (6) is the rectangular metal support frame structure for being welded on bottom bracket (7) top surface.
6. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as claimed in claim 5, which is characterized in that
The width of the bottom bracket (7) is greater than the width of top-support (6), the width of top-support (6) and the width of installation inclined plate (4)
Degree is consistent.
7. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as claimed in claim 6, which is characterized in that
The two sides of the top-support (6) are additionally provided with the inclined reinforcement of connection top-support (6) side and bottom bracket (7) top surface
Muscle.
8. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as claimed in claim 7, which is characterized in that
The support post (5) is set as highly adjustable, and height lock is carried out after being adjusted to desired height and is determined, inclined plate (4) bottom is installed
The end contacted with supporting structure is set as to lock afterwards in place along top-support (6) movement and in movement.
9. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as claimed in claim 7, which is characterized in that
The bottom end of installation inclined plate (4) is welded on top-support (6) top surface, support post (5) both ends respectively with installation inclined plate
(4) it is welded to connect with top-support (6).
10. the device of high revolving speed large-scale diesel engine supercharger systems modular assembly as described in claim 1, feature exist
In the assemble mechanism is provided with four groups.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910619582.4A CN110328632A (en) | 2019-07-10 | 2019-07-10 | A kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910619582.4A CN110328632A (en) | 2019-07-10 | 2019-07-10 | A kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly |
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| Publication Number | Publication Date |
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| CN110328632A true CN110328632A (en) | 2019-10-15 |
Family
ID=68146080
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910619582.4A Pending CN110328632A (en) | 2019-07-10 | 2019-07-10 | A kind of device of high revolving speed large-scale diesel engine supercharger systems modular assembly |
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| CN201239881Y (en) * | 2008-08-21 | 2009-05-20 | 郑州九冶三维化工机械有限公司 | Mould for processing hub muzzle |
| US20110156329A1 (en) * | 2009-12-24 | 2011-06-30 | Hong Fu Jin Precision Industry (Shenzhen) Co., Ltd . | Clamping mechanism |
| CN202028902U (en) * | 2011-03-15 | 2011-11-09 | 鞍钢集团矿业公司 | Device special for embedding back teeth of toothed claw |
| CN203141154U (en) * | 2013-03-27 | 2013-08-21 | 南车戚墅堰机车有限公司 | Connecting lever base milling inclined head clamp |
| CN103447797A (en) * | 2013-04-09 | 2013-12-18 | 浙江吉利汽车研究院有限公司杭州分公司 | Press-fit mechanism for engine cylinder head ring |
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Application publication date: 20191015 |
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