CN110328531B - Intelligent wire burying machine - Google Patents
Intelligent wire burying machine Download PDFInfo
- Publication number
- CN110328531B CN110328531B CN201910651428.5A CN201910651428A CN110328531B CN 110328531 B CN110328531 B CN 110328531B CN 201910651428 A CN201910651428 A CN 201910651428A CN 110328531 B CN110328531 B CN 110328531B
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- lifting
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- 239000000463 material Substances 0.000 claims abstract description 51
- 238000009434 installation Methods 0.000 claims description 57
- 238000005520 cutting process Methods 0.000 claims description 27
- 238000003754 machining Methods 0.000 claims description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 239000002893 slag Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 5
- 238000004880 explosion Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/04—Features relating to relative arrangements of machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Machine Tool Units (AREA)
Abstract
The invention relates to an intelligent wire burying machine, relates to the technical field of automatic processing equipment, and solves the problems that in the wire burying process, workers need to integrate boring and wire burying modes, and therefore the two processing equipment need to be mutually converted, so that the working efficiency is low. The invention has the advantages of small occupied space, no need of moving the base material in the processing process and high processing efficiency.
Description
Technical Field
The invention relates to the technical field of automatic processing equipment, in particular to an intelligent wire burying machine.
Background
The wire embedding machine is a special device for wiring on a substrate.
When the wire embedding machine is used, boring processing is firstly required to be carried out on the surface of a base material needing wire embedding, then the base material is cut through a cutter so as to cut a path needing wire embedding, and finally copper wires are placed in the cut path and pressed into the cut path so as to realize fixation.
Because boring is required to be carried out on the surface of the base material, a cutter is usually adopted for boring, so that the base material needs to be placed on one boring station, and then the base material needs to be placed in another wire embedding station when the wire embedding is required in the later period, so that the processing is convenient.
The prior art solutions described above have the following drawbacks: because workers need to integrate boring and wire embedding modes in the wire embedding process, the two processing equipment need to be mutually converted, so that the working efficiency is low, and the improvement is still in place.
Disclosure of Invention
The invention aims to provide the intelligent wire burying machine which has small occupied space, does not need to move a base material in the processing process and has high processing efficiency.
The above object of the present invention is achieved by the following technical solutions:
An intelligent buried wire machine, comprising:
the placing station is arranged on the plane for placing and mounting;
the cross moving station is arranged on the placing station and used for carrying out transverse and vertical movement;
The processing station is arranged on the cross moving station and used for clamping and fixing the substrate to be processed;
The lifting station is arranged on the placing station and is used for longitudinally and synchronously moving the boring station and the wire embedding station;
the boring station is arranged on the lifting station and is used for boring a substrate to be processed placed on the processing station;
the wire burying station is arranged on the lifting station and used for cutting and burying wires on the base material to be processed placed on the processing station.
Through adopting above-mentioned technical scheme, place the station and install cross removal station and lift station, and cross removal station can let the processing station carry out horizontal and vertical removal, and lift station will drive boring station and buries the line station and carry out longitudinal removal to make the substrate once only process, need not change, improved the efficiency of processing.
The invention is further provided with: the placing station comprises:
The base is used for installing the cross moving station and the processing station;
The slag discharging groove is arranged on the base and is used for collecting materials;
The connecting seats are placed and symmetrically arranged on one side of the base close to the ground;
the support legs are arranged on the placing connecting seat and used for supporting the base;
the placing threaded rod is arranged on the supporting leg and penetrates through the connecting seat;
the placing buffer block is sleeved on the placing threaded rod and is in abutting connection with the placing connecting seat and the supporting legs;
The rubber pad is arranged on one side of the support leg far away from the buffer block and is in abutting connection with the ground;
the nut is in threaded fit with the placing threaded rod and is in interference compression with the placing connecting seat.
Through adopting above-mentioned technical scheme, the base is directly placed subaerial, and the waste material that produces in the processing can be temporarily placed to the slag runner to improve holistic cleaning efficiency, place the use of connecting seat cooperation stabilizer blade, place threaded rod, nut, thereby support, with the holistic stability of improvement, place the setting of buffer block, reduced the noise when equipment use and place, and the setting of rubber pad, then further improved stability when both are connected, in order to improve holistic life.
The invention is further provided with: the cross movement station comprises a transverse station and a vertical station;
The vertical station comprises:
The vertical motor is arranged on the base and is fixed on the vertical mounting seat through a bolt;
The vertical mounting seat is fixed on the first mounting block through a bolt and is in autorotation fit with the vertical threaded rod;
The vertical threaded rod is movably connected between the vertical mounting seat and the vertical movable seat and is in threaded fit with the vertical threaded sleeve;
The vertical thread sleeve is in threaded fit with the vertical threaded rod and is used for driving the transverse station to move vertically;
the vertical movable seat is fixed on the second installation block through a bolt and is in rotary fit with the vertical threaded rod;
The vertical sliding rails are symmetrically arranged on two sides of the vertical bolt column and are fixed on the first mounting strip through bolts;
the vertical sliding block is slidingly fixed on the vertical sliding rail and connected with the transverse station to cooperate with the transverse station to move vertically;
the vertical limiting strips are symmetrically arranged on two sides of the vertical threaded rod and are used for compressing and fixing the vertical sliding rail;
The vertical telescopic covers are symmetrically arranged on two sides of the vertical sliding rail and fixedly connected with the transverse station;
The base is integrally provided with a first vertical installation block for installing a vertical installation seat, the base is integrally provided with a second vertical installation block for installing a vertical movable seat, vertical installation strips for installing vertical sliding rails are symmetrically arranged on the base, and vertical limiting grooves for installing vertical limiting strips are formed in the vertical installation strips.
Through adopting above-mentioned technical scheme, vertical motor installs through vertical mount pad, and the vertical thread bush of rethread vertical threaded rod cooperation moves, and the movable seat is used for stabilizing vertical threaded rod's stability, and vertical slide rail and the cooperation of the spacing of vertical line to conveniently remove, and vertical spacing then is used for strengthening vertical slide rail, the setting of vertical flexible cover, thereby improves dustproof ability, improves holistic life and smoothness.
The invention is further provided with: the transverse station comprises:
the transverse moving seat is arranged on the vertical station and is used for fixing a transverse motor, a transverse mounting seat, a transverse movable seat, a transverse sliding rail and a transverse limiting strip;
the transverse connecting seats are symmetrically arranged on two sides of the transverse moving seat and fixedly connected with the vertical sliding block through bolts;
the transverse connecting block is arranged on one side of the transverse moving seat, which is close to the vertical moving seat, and is fixedly connected with the vertical thread sleeve;
The transverse motor is arranged on the transverse moving seat and is fixed on the transverse mounting seat through bolts;
the transverse installation seat is fixed on the first transverse installation block through a bolt and is in autorotation fit with the transverse threaded rod;
the transverse threaded rod is movably connected between the transverse installation seat and the transverse movable seat and is in threaded fit with the transverse threaded sleeve;
The transverse thread sleeve is in threaded fit with the transverse threaded rod and is used for driving the placement seat to transversely move;
the placing seat is fixedly connected with the transverse sliding block through a bolt and is used for being installed by a processing station;
the placing connecting block is integrally arranged on one side of the placing seat close to the transverse moving seat and fixedly connected with the transverse threaded sleeve;
the transverse movable seat is fixed on the second transverse installation block through a bolt and is in rotary fit with the transverse threaded rod;
The transverse sliding rails are symmetrically arranged on two sides of the transverse bolt column and are fixed on the transverse mounting strip through bolts;
The transverse sliding block is slidingly fixed on the transverse sliding rail and connected with the transverse station to match the placing seat to transversely move;
the transverse limiting strips are symmetrically arranged on two sides of the transverse threaded rod and are used for compressing and fixing the transverse sliding rail;
The transverse telescopic covers are symmetrically arranged on two sides of the transverse sliding rail and fixedly connected with the placement seat;
The transverse protection plate is fixed on the placement seat through bolts and positioned between the transverse telescopic covers at two sides;
The transverse moving seat is integrally provided with a first transverse installation block for installing the transverse installation seat, the transverse moving seat is integrally provided with a second transverse installation block for installing the transverse moving seat, transverse installation strips for installing the transverse sliding rail are symmetrically arranged on the transverse moving seat, and transverse limiting grooves for installing the transverse limiting strips are formed in the transverse installation strips.
Through adopting above-mentioned technical scheme, transverse motor installs through transverse mount pad, the horizontal thread bush of rethread transverse threaded rod cooperation moves, the movable seat is used for stabilizing transverse threaded rod's stability, transverse slide rail and the cooperation of the spacing of vertical line, thereby conveniently remove, and transverse spacing then is used for strengthening transverse slide rail, place the seat and be used for connecting transverse slider, thereby carry out transverse removal, and place the connecting block and be used for fixing with transverse thread bush, transverse telescopic cover's setting, thereby improve dustproof ability, improve holistic life and smoothness.
The invention is further provided with: the processing station includes:
the first machining installation seat is arranged on the cross moving station and is used for installing a machining motor;
The machining motor is arranged on the first machining installation seat and used for driving the swinging seat;
The second processing installation seat is arranged on the cross moving station and is movably matched with the swinging seat;
the swinging seat is respectively connected with the processing motor and the second processing installation seat and is used for fixing the base material;
The positioning seat is arranged on the swinging seat and used for placing the base material;
the adjusting block is embedded on the fixed seat and is fixed through bolts and used for adjusting the balance of the base material;
The hydraulic cylinder is arranged on the positioning seat and used for driving the clamping block to lift so as to clamp the base material;
The clamping block is arranged on the hydraulic cylinder and used for clamping the base material;
The leaning block is pivoted with the clamping block and is in limit fit with the base material;
the positioning seat is provided with a positioning groove for positioning the base material.
Through adopting above-mentioned technical scheme, first processing mount pad supplies processing motor to install to improve stability, the second processing mount pad supplies to sway the seat and cooperates, sways the seat and drives through processing motor, thereby makes a round trip to swing, in order to cut processing, the setting of regulating block, fix a position the substrate, stability when improving processing, the pneumatic cylinder skims and grip block and lean on the piece, thereby improved the fixed capacity to the substrate, when making substrate processing, be difficult for rocking, improved the stability of processing, the improvement product percent of pass.
The invention is further provided with: the lifting station comprises:
the upright post is fixed on the lifting installation block through a bolt;
the lifting rail is symmetrically arranged on the upright post through bolts;
the lifting sliding block is in sliding fit on the lifting track and is in threaded fit with the lifting threaded rod;
the lifting threaded rod is arranged on the upright post and used for connecting the lifting motor and the lifting seat;
The lifting motor is arranged on the upright post and used for driving the lifting threaded rod to rotate;
The rubber buffer block is sleeved on the lifting threaded rod and is in interference fit with the lifting seat;
The lifting seat is fixed on the upright post through a bolt and is in rotary fit with the lifting bolt rod;
The lifting installation block for installing the upright post is integrally arranged on the base.
Through adopting above-mentioned technical scheme, stand direct mount is on the lift installation piece, and cooperation lifting rail and lifting slide block reciprocate to improve holistic stability, elevator motor is used for driving lifting slide block's motion, and the use of cooperation lifting seat improves the stability to the lift threaded rod, and rubber buffer block has the ability of buffering to lifting slide block, in order to improve holistic life.
The invention is further provided with: the boring station includes:
The boring seat is fixed on the lifting seat through bolts;
The boring motor is arranged on the boring seat and used for driving the boring cutter to rotate;
And the boring cutter is used for boring the base material.
By adopting the technical scheme, the boring motor on the boring seat and the boring cutter are matched, so that the boring cutter can be matched with the boring seat to move, the boring position is switched, the whole boring efficiency is improved, and the practicability is high.
The invention is further provided with: the buried wire station comprises:
The wire embedding seat is fixedly connected to the lifting seat;
The wire embedding plate is fixed on the wire embedding seat through bolts and is used for connecting a wire embedding motor;
the wire embedding motor is arranged on the wire embedding plate and used for driving the wire embedding column to rotate;
The driving wheel is arranged on an output shaft of the buried wire motor;
The driven wheel is arranged on the buried wire column;
The belt is used for connecting the driving wheel and the driven wheel;
the buried wire column is rotationally connected to the buried wire seat and used for rotating;
the cutting knife is arranged on the buried wire column and is used for cutting the substrate to be buried with wires;
the material seat is arranged on the upright post and used for placing copper wires;
and the copper wire is arranged in the wire embedding plate, the wire embedding seat, the wire embedding column and the cutting knife in a penetrating way.
Through adopting above-mentioned technical scheme, install on the buried line seat and bury the line board, bury the line motor cooperation action wheel on the line board, cooperate the belt again and drive from the driving wheel to can bury the rotation of line post with the control, bury the cutting knife on the line post and process the substrate, can directly place a barrel of wound copper line on the material seat, conveniently process.
The invention is further provided with: the cutter includes:
the connector is fixed on the buried wire column through a bolt;
the cutter seat is penetrated and fixed on the connecting cylinder and is pressed and fixed through bolts;
the cutting blade is integrally arranged on the cutting blade seat and is used for cutting the base material;
the wire pressing seat is integrally arranged on the connecting head and is used for pressing wires;
The connecting head is provided with a through groove for the copper wire to pass through, and the through groove is arranged between the wire pressing seat and the cutter seat;
the wire pressing seat is provided with a guide groove for guiding and pressing copper wires and communicating with the through groove.
Through adopting above-mentioned technical scheme, fix connector and buried wire post through the bolt, the blade holder is mutually supported with the blade to fix the blade, the line ball seat is used for the cavity that will cut out, through line ball seat and guiding slot with the copper line impress to the cavity in, improve work efficiency, the practicality is strong.
The invention is further provided with: further comprises:
the main control terminal is used for controlling the opening and closing of the cross moving station, the processing station, the lifting station, the boring station and the wire burying station;
The main control terminal controls the cross moving station to switch the machining station to the boring station or the wire embedding station, the main control terminal controls the machining station to rotate, and the main control terminal controls the lifting station to drive the boring station and the wire embedding station to switch and control the boring station and the wire embedding station to be opened and closed.
Through adopting above-mentioned technical scheme, move station, processing station, lift station, boring station, burial line station with the cross through the master control terminal and control, through the procedure in later stage to improve holistic flexibility, the practicality is strong.
In summary, the beneficial technical effects of the invention are as follows:
1. the occupied space is small, and the substrate does not need to be moved in the processing process, so that the overall processing efficiency is improved;
2. the control diversity is more flexible to use.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent wire embedding machine.
Fig. 2 is a schematic view of the placement station.
Fig. 3 is an exploded view of the foot and the placement connection.
Fig. 4 is a schematic installation view of a cross-shaped movement station.
Fig. 5 is an exploded schematic view of a vertical station.
Fig. 6 is a schematic explosion diagram of a vertical station.
Fig. 7 is an exploded schematic view of a transverse station.
Fig. 8 is a schematic explosion diagram of a transverse station.
FIG. 9 is a schematic view of the installation of a processing station with a substrate.
Fig. 10 is a schematic structural view of a substrate.
Fig. 11 is a schematic view of the structure of the lifting station.
FIG. 12 is an exploded schematic view of a boring station and a buried wire station.
FIG. 13 is a schematic explosion diagram II of the boring station and the wire embedding station.
Fig. 14 is an exploded view of the cutting blade.
Fig. 15 is a system schematic diagram of the intelligent wire embedding machine.
In the figure, 1, a placing station; 10. a base; 100. a first vertical mounting block; 101. a second vertical mounting block; 102. a vertical mounting bar; 1020. a vertical limit groove; 103. lifting the mounting block; 11. a slag discharge groove; 12. placing a connecting seat; 13. a support leg; 14. placing a threaded rod; 15. placing a buffer block; 16. a rubber pad; 17. a nut; 2. a cross-shaped moving station; 201. a vertical station; 2010. a vertical motor; 2011. a vertical mounting seat; 2012. a vertical threaded rod; 2013. a vertical thread sleeve; 2014. a vertical movable seat; 2015. a vertical slide rail; 2016. a vertical sliding block; 2017. a vertical limit bar; 2018. a vertical telescopic cover; 200. a transverse station; 2000. a lateral movement seat; 20000. a first transverse mounting block; 20001. a second transverse mounting block; 20002. a transverse mounting bar; 200020, transverse limit grooves; 2001. a transverse connecting seat; 2002. a transverse connecting block; 2003. a transverse motor; 2004. a transverse mounting seat; 2005. a transverse threaded rod; 2006. a transverse thread sleeve; 2007. a placement seat; 2008. placing a connecting block; 2009. a transverse movable seat; 20010. a transverse slide rail; 20011. a transverse slide block; 20012. a transverse limit bar; 20013. a lateral telescoping shield; 20014. a transverse protection plate; 3. a processing station; 30. a first machining mounting seat; 31. processing a motor; 32. the second machining installation seat; 33. a swinging seat; 34. a positioning seat; 340. a positioning groove; 35. an adjusting block; 36. a hydraulic cylinder; 37. a clamping block; 38. leaning blocks; 4. a lifting station; 40. a column; 41. lifting rails; 42. a lifting slide block; 43. lifting the threaded rod; 44. a lifting motor; 45. a rubber buffer block; 46. a lifting seat; 47. a material seat; 5. a boring station; 50. boring a base; 51. boring a motor; 52. boring and cutting tool; 6. a wire burying station; 60. a buried wire seat; 61. a buried wire plate; 62. a buried wire motor; 63. a driving wheel; 64. driven wheel; 65. a belt; 66. burying a wire column; 67. a cutting knife; 670. a connector; 6700. a through groove; 671. a cutter holder; 672. a cutting blade; 673. a wire pressing seat; 6730. a guide groove; 7. a master control terminal; 8. a substrate; 81. processing an arc surface; 82. a first column; 83. a second column; 84. a connecting column; 85. a clamping piece; 86. copper wire.
Detailed Description
The invention is described in further detail below with reference to fig. 1-15.
Referring to fig. 1, the intelligent wire embedding machine disclosed by the invention comprises a placing station 1, a cross moving station 2, a processing station 3, a lifting station 4, a boring station 5 and a wire embedding station 6.
The placement station 1 is arranged on a plane for installation of the digital movement station and the lifting station 4. The cross movement station 2 is installed on the placement station 1 and is used for driving the processing station 3 to move transversely and vertically, in this embodiment, the transverse movement is left and right movement, the vertical movement is front and back movement, and the longitudinal movement is up and down movement.
The processing station 3 is mounted on the cross movement station 2 and is used for clamping and fixing a substrate 8 to be processed. The lifting station 4 is arranged on the placing station 1 and is used for longitudinally and synchronously moving the boring station 5 and the wire embedding station 6, and the boring station 5 is arranged on the lifting station 4 and is used for boring the substrate 8 to be processed which is arranged on the processing station 3. The wire embedding station 6 is installed on the lifting station 4 and is used for cutting and embedding wires on the substrate 8 to be processed placed on the processing station 3.
Referring to fig. 2 and 3, the placement station 1 includes a base 10, a slag discharge groove 11, a placement connection base 12, legs 13, a placement threaded rod 14, a placement buffer block 15, a rubber pad 16, and a nut 17.
The base 10 is integrally provided with a lifting mounting block 103 for mounting the column 40. The base 10 is used for installing the cross moving station 2 and the processing station 3, one side, close to the ground, of the base 10 is integrally provided with a plurality of placing connecting seats 12, and the placing connecting seats 12 are symmetrically arranged. The connecting seat 12 is further provided with the support legs 13, the support legs 13 are integrally provided with the threaded rod 14, the threaded rod 14 is further sleeved with the rubber gasket 16, the rubber gasket 16 is located between the connecting seat 12 and the support legs 13, the threaded rod 14 is further provided with the nuts 17, and the nuts 17 are in threaded fit with the threaded rod 14 and are in interference compression with the connecting seat 12. One side of the support leg 13, which is contacted with the ground, is adhered with a rubber pad 16 through glue, and a placing buffer block 15 is sleeved on the placing threaded rod 14 and is in abutting connection with the placing connecting seat 12 and the support leg 13.
And a slag discharging groove 11 for collecting materials and waste is arranged on one side of the base 10 far away from the ground, so that the waste materials cut and boring by the base material 8 can be conveniently discharged.
The base 10 is integrally provided with a first vertical installation block 100 for installing the vertical installation seat 2011, the base 10 is integrally provided with a second vertical installation block 101 for installing the vertical movable seat 2014, and the first vertical installation block 100 and the second vertical installation block 101 are arranged on the same straight line.
Vertical mounting bars 102 for mounting vertical sliding rails 2015 are symmetrically arranged on the base 10, and vertical limiting grooves 1020 for mounting vertical limiting bars 2017 are arranged on the vertical mounting bars 102.
Referring to fig. 4-6, the cross movement station 2 includes a transverse station 200 and a vertical station 201, the vertical station 201 being mounted on the base 10, the transverse station 200 being mounted on the vertical station 201 to effect the cross movement.
The vertical station 201 comprises a vertical motor 2010 arranged on the base 10 and fixed on a vertical mounting seat 2011 through bolts, a vertical mounting seat 2011 fixed on a first mounting block through bolts and in autorotation fit with a vertical threaded rod 2012, a vertical threaded rod 2012 movably connected between the vertical mounting seat 2011 and the vertical movable seat 2014 and in threaded fit with a vertical threaded sleeve 2013, a vertical threaded sleeve 2013 in threaded fit on the vertical threaded rod 2012 and used for driving the transverse station 200 to move vertically, and a vertical movable seat 2014 fixed on a second mounting block through bolts and in rotary fit with the vertical threaded rod 2012.
The vertical station 201 further comprises vertical sliding rails 2015 symmetrically arranged on two sides of the vertical bolt column and fixed on the first mounting bar through bolts, vertical sliding blocks 2016 which are fixed on the vertical sliding rails 2015 in a sliding manner and connected with the transverse station 200 to be matched with the transverse station 200 to move vertically, vertical limiting bars 2017 symmetrically arranged on two sides of the vertical threaded rod 2012 and used for compressing and fixing the vertical sliding rails 2015, and vertical telescopic covers 2018 symmetrically arranged on two sides of the vertical sliding rails 2015, wherein the vertical telescopic covers 2018 are fixedly connected with the transverse station 200.
The vertical telescopic cover 2018 is provided with 2 groups and is correspondingly arranged, one end of the vertical telescopic cover 2018 is connected and fixed with the vertical slide rail 2015 through bolts, and the other end of the vertical telescopic cover 2018 is fixed with the transverse moving seat 2000 in the transverse station 200 through bolts, so that the unfolding and retracting motions are performed.
Referring to fig. 4, 7 and 8, the transverse station 200 includes a transverse moving seat 2000 mounted on the vertical station 201 and used for mounting and fixing a transverse motor 2003, a transverse mounting seat 2004, a transverse movable seat 2009, a transverse sliding rail 20010 and a transverse limiting bar 20012, a first transverse mounting block 20000 used for mounting the transverse mounting seat 2004 is integrally arranged on the transverse moving seat 2000, a second transverse mounting block 20001 used for mounting the transverse movable seat 2009 is integrally arranged on the transverse moving seat 2000, and the first transverse mounting block 20000 and the second transverse mounting block 20001 are arranged on the same straight line.
The transverse station 200 comprises a transverse mounting seat 2004 fixed on the first transverse mounting block 20000 through bolts and in autorotation fit with a transverse threaded rod 2005, a transverse motor 2003 arranged on the transverse moving seat 2000 and fixed on the transverse mounting seat 2004 through bolts, a transverse threaded rod 2005 movably connected between the transverse mounting seat 2004 and the transverse movable seat 2009 and in threaded fit with a transverse threaded sleeve 2006, a transverse threaded sleeve 2006 in threaded fit with the transverse threaded rod 2005 and used for driving the placing seat 2007 to move transversely, and a transverse movable seat 2009 fixed on the second transverse mounting block 20001 through bolts and in rotary fit with the transverse threaded rod 2005.
The transverse station 200 comprises transverse sliding rails 20010 symmetrically arranged on two sides of a transverse bolt column and fixed on a transverse installation bar 20002 through bolts, transverse sliding blocks 20011 which are slidably fixed on the transverse sliding rails 20010 and are connected with the transverse station 200 to be matched with the placing seat 2007 to transversely move, and transverse limit bars 20012 symmetrically arranged on two sides of a transverse threaded rod 2005 and used for compressing and fixing the transverse sliding rails 20010. Transverse mounting strips 20002 for mounting the transverse sliding rail 20010 are symmetrically arranged on the transverse moving seat 2000, and transverse limiting grooves 200020 for mounting the transverse limiting strips 20012 are arranged on the transverse mounting strips 20002.
The transverse station 200 comprises a placing connection block 2008 integrally arranged on one side of the placing seat 2007 close to the transverse moving seat 2000 and fixedly connected with the transverse thread bush 2006, and the placing seat 2007 fixedly connected with the transverse sliding block 20011 through a bolt and provided for the installation of the processing station 3.
The transverse station 200 comprises a transverse connecting seat 2001 symmetrically arranged on two sides of the transverse moving seat 2000 and fixedly connected with the vertical sliding block 2016 through bolts, and a transverse connecting block 2002 arranged on one side of the transverse moving seat 2000 close to the vertical moving seat and fixedly connected with the vertical thread bush 2013.
The transverse station 200 comprises transverse telescopic covers 20013 symmetrically arranged on two sides of the transverse sliding rail 20010 and fixedly connected with the placing seat 2007, and transverse protection plates 20014 fixed on the placing seat 2007 through bolts and positioned between the two lateral telescopic covers 20013.
Referring to fig. 9 and 10, the machining station 3 includes a first machining mount 30 provided on the cross-shaped moving station 2 and to which a machining motor 31 is attached, a second machining mount 32 provided on the cross-shaped moving station 2 and movably fitted to a rocking base 33, a machining motor 31 provided on the first machining mount 30 and configured to drive the rocking base 33, and a rocking base 33 connected to the machining motor 31 and the second machining mount 32, respectively, and to which the base material 8 is fixed.
The processing station 3 comprises a positioning seat 34 arranged on the swinging seat 33 and used for placing the base material 8, an adjusting block 35 embedded on the positioning seat and fixed through bolts and used for adjusting balance of the base material 8, a hydraulic cylinder 36 arranged on the positioning seat 34 and used for driving a clamping block 37 to lift so as to clamp the base material 8, a clamping block 37 arranged on the hydraulic cylinder 36 and used for clamping the base material 8, and a leaning block 38 pivoted with the clamping block 37 and mutually limiting matched with the base material 8.
The positioning seat 34 is provided with a positioning groove 340 for positioning the substrate 8. The base material 8 includes a machining arc surface 81 for boring by the boring cutter 52, a first column 82 inserted into the positioning seat 34, a second column 83 inserted into the positioning groove 340, and a connecting column 84 embedded on the machining arc surface 81 for fixing the copper wire 86. And the processing cambered surface 81 is cut with concaves which are spirally distributed by the cutting knife 67 so as to embed the copper wires 86.
Referring to fig. 11, the lifting station 4 includes a column 40 fixed to a lifting mounting block 103 by bolts, a lifting rail 41 symmetrically provided to the column 40 by bolts, a lifting slider 42 slidably fitted to the lifting rail 41 and screwed to a lifting screw rod 43, a lifting screw rod 43 provided to the column 40 and used for connecting a lifting motor 44 to a lifting seat 46, a lifting motor 44 provided to the column 40 and used for driving the lifting screw rod 43 to rotate, a rubber buffer block 45 fitted to the lifting screw rod 43 and in interference fit with the lifting seat 46, and a lifting seat 46 fixed to the column 40 by bolts and in rotation fit with the lifting screw rod.
The side of the upright post 40 is also integrally provided with a material seat 47, and the material seat 47 is used for placing and fixing the bound copper wires, so that the overall operation efficiency is improved.
Referring to fig. 12 and 13, the boring station 5 includes a boring holder 50, a boring motor 51, and a boring cutter 52.
The boring holder 50 is fixed to the lifting holder 46 by bolts, and the boring motor 51 is provided on the boring holder 50 and is used for driving the boring cutter 52 to rotate, and the boring cutter 52 is used for boring the substrate 8. The boring cutter 52 may be fixed by a hydraulic cylinder to replace the boring cutter 52.
The wire embedding station 6 comprises a wire embedding seat 60 fixedly connected to the lifting seat 46, a wire embedding plate 61 fixed on the wire embedding seat 60 through bolts and connected with a wire embedding motor 62, a wire embedding motor 62 arranged on the wire embedding plate 61 and used for driving the wire embedding post 66 to rotate, a driving wheel 63 arranged on an output shaft of the wire embedding motor 62, a driven wheel 64 arranged on the wire embedding post 66, a belt 65 used for connecting the driving wheel 63 and the driven wheel 64, a wire embedding post 66 rotatably connected on the wire embedding seat 60 and used for rotating, a cutting knife 67 arranged on the wire embedding post 66 and used for cutting the base material 8, and a material seat 47 arranged on the upright post 40 and used for placing the copper wire 86.
The buried wire post 66 may be fixed by a hydraulic cylinder to allow replacement of the boring cutter 52.
Referring to fig. 13 and 14, the cutter 67 includes a connector 670, a cutter seat 671, a cutter blade 672, and a wire holder 673. And the copper wire 86 is inserted into the buried wire plate 61, the buried wire holder 60, the buried wire post 66 and the cutter 67.
The connector 670 is fixed on the buried wire post 66 through a bolt, the cutter seat 671 is penetrated and fixed on the connecting cylinder and is pressed and fixed through the bolt, so that the replacement of the cutting blade 672 is convenient, and the cutting blade 672 is integrally arranged on the cutter seat 671 and is used for cutting the base material 8.
The wire pressing seat 673 is integrally arranged on the connector 670 and is used for pressing wires, a through groove 6700 for the copper wire 86 to penetrate is formed in the connector 670, the through groove 6700 is arranged between the wire pressing seat 673 and the cutter seat 671, and a guide groove 6730 for the copper wire 86 to guide and press and mutually communicate with the through groove 6700 is formed in the wire pressing seat 673.
Referring to fig. 15, the main control terminal 7 is used for controlling the opening and closing of the cross moving station 2, the processing station 3, the lifting station 4, the boring station 5 and the wire embedding station 6. The main control terminal 7 controls the cross moving station 2 to switch the machining station 3 to the boring station 5 or the wire embedding station 6, the main control terminal 7 controls the machining station 3 to rotate, the main control terminal 7 controls the lifting station 4 to drive the boring station 5 and the wire embedding station 6 to switch, and controls the boring station 5 and the wire embedding station 6 to be opened and closed.
In this embodiment, the main control terminal is a programmable device such as a computer, a singlechip, a PLC, etc., and the programming of the program belongs to common knowledge of those skilled in the art, and will not be described herein.
In the process of using, the base material 8 is electrified through the copper wires 86 which are arranged in a threaded rotary mode, so that the copper wires 86 are heated, the base material 8 is connected with other pipelines, the periphery of the copper wires 86 is melted, the joint of the pipeline and the copper wires 86 is melted, and the pipeline and the base material 8 are connected together to replace the original glue.
The working process comprises the following steps:
1. the main control terminal 7 controls the hydraulic cylinder 36 to realize clamping and fixing of the base material 8;
2. the main control terminal 7 controls the cross moving station 2 to adjust the position of the processing station 3, controls the lifting station 4 to realize the matching of the boring station 5 and the processing station 3, controls the boring motor 51 to rotate to drive the boring cutter 52 to carry out boring on the substrate 8, and simultaneously controls the processing station 3 to synchronously swing to match with boring;
3. The main control terminal 7 controls the lifting station 4 to drive the boring station 5 and the wire embedding station 6 to move, and then controls the cross moving station 2 to adjust the position of the processing station 3, and correspondingly matches the wire embedding station 6 with the processing station 3;
4. The main control terminal 7 controls the wire embedding motor 62 to control the cutting knife 67 to rotate, and then synchronously swings in cooperation with the processing station 3 to realize spiral cutting of the base material 8, and in the cutting process, the copper wire 86 is embedded in cooperation with the guide groove 6730 on the wire pressing seat 673.
The embodiments of the present invention are all preferred embodiments of the present invention, and are not intended to limit the scope of the present invention in this way, therefore: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (9)
1. An intelligent buried wire machine, which is characterized by comprising:
The placing station (1) is arranged on the plane for placing and mounting;
The cross moving station (2) is arranged on the placing station (1) and is used for carrying out transverse and vertical movement;
the processing station (3) is arranged on the cross moving station (2) and is used for clamping and fixing a substrate (8) to be processed;
the lifting station (4) is arranged on the placing station (1) and is used for longitudinally and synchronously moving the boring station (5) and the wire embedding station (6);
The boring station (5) is arranged on the lifting station (4) and is used for boring a substrate (8) to be processed, which is placed on the processing station (3);
the wire embedding station (6) is arranged on the lifting station (4) and is used for cutting and embedding wires on the substrate (8) to be processed which is placed on the processing station (3);
The placing station (1) comprises a base (10) for installing the cross moving station (2) and the processing station (3); a lifting installation block (103) for installing the upright post (40) is integrally arranged on the base (10);
the lifting station (4) comprises:
the upright post (40) is fixed on the lifting installation block (103) through a bolt;
the lifting seat (46) is fixed on the upright post (40) through a bolt;
The buried wire station (6) comprises:
The buried wire seat (60) is fixedly connected to the lifting seat (46);
the wire embedding plate (61) is fixed on the wire embedding seat (60) through bolts and is connected with the wire embedding motor (62);
A buried wire motor (62) which is arranged on the buried wire plate (61) and is used for driving the buried wire column (66) to rotate;
a driving wheel (63) arranged on an output shaft of the buried wire motor (62);
driven wheel (64) set on the buried wire column (66);
A belt (65) for connecting the driving wheel (63) and the driven wheel (64);
a buried wire column (66) rotatably connected to the buried wire holder (60) and configured to rotate;
A cutting knife (67) which is arranged on the buried wire column (66) and is used for cutting the substrate (8) to be buried;
a material seat (47) arranged on the upright post (40) and used for placing a copper wire (86);
And copper wires (86) penetrate through the wire embedding plate (61), the wire embedding seat (60), the wire embedding column (66) and the cutting knife (67).
2. An intelligent wire embedding machine as set forth in claim 1, wherein: the placement station (1) further comprises:
a slag discharging groove (11) which is arranged on the base (10) and is used for collecting materials;
the connecting seats (12) are symmetrically arranged on one side of the base (10) close to the ground;
the support legs (13) are arranged on the placing connecting seat (12) and are used for supporting the base (10);
a placing threaded rod (14) which is arranged on the supporting leg (13) and is penetrated with the placing connecting seat (12);
The placing buffer block (15) is sleeved on the placing threaded rod (14) and is in abutting connection with the placing connecting seat (12) and the supporting legs (13);
the rubber pad (16) is arranged on one side of the support leg (13) far away from the buffer block (15) and is in abutting connection with the ground;
the nut (17) is in threaded fit with the placing threaded rod (14) and is in interference pressing with the placing connecting seat (12).
3. An intelligent wire embedding machine as claimed in claim 2, wherein: the cross movement station (2) comprises a transverse station (200) and a vertical station (201);
the vertical station (201) comprises:
The vertical motor (2010) is arranged on the base (10) and is fixed on the vertical mounting seat (2011) through bolts;
The vertical mounting seat (2011) is fixed on the first mounting block through bolts and is in autorotation fit with the vertical threaded rod (2012);
The vertical threaded rod (2012) is movably connected between the vertical installation seat (2011) and the vertical movable seat (2014) and is in threaded fit with the vertical threaded sleeve (2013);
A vertical thread bush (2013) which is in threaded fit on the vertical threaded rod (2012) and is used for driving the transverse station (200) to move vertically;
The vertical movable seat (2014) is fixed on the second mounting block through bolts and is in rotary fit with the vertical threaded rod (2012);
The vertical sliding rails (2015) are symmetrically arranged on two sides of the vertical threaded rod (2012) and are fixed on the first mounting bar through bolts;
the vertical sliding block (2016) is slidingly fixed on the vertical sliding rail (2015) and is connected with the transverse station (200) to cooperate with the transverse station (200) to move vertically;
The vertical limiting strips (2017) are symmetrically arranged on two sides of the vertical threaded rod (2012) and are used for compressing and fixing the vertical sliding rail (2015);
The vertical telescopic covers (2018) are symmetrically arranged on two sides of the vertical sliding rail (2015) and are fixedly connected with the transverse station (200);
The novel vertical sliding rail type automobile seat is characterized in that a first vertical installation block (100) for installing a vertical installation seat (2011) is integrally arranged on the base (10), a second vertical installation block (101) for installing a vertical movable seat (2014) is integrally arranged on the base (10), vertical installation strips (102) for installing a vertical sliding rail (2015) are symmetrically arranged on the base (10), and vertical limiting grooves (1020) for installing vertical limiting strips (2017) are formed in the vertical installation strips (102).
4. An intelligent wire embedding machine as set forth in claim 3, wherein: the transverse station (200) comprises:
The transverse moving seat (2000) is arranged on the vertical station (201) and is used for installing and fixing a transverse motor (2003), a transverse installation seat (2004), a transverse movable seat (2009), a transverse sliding rail (20010) and a transverse limiting strip (20012);
The transverse connecting seats (2001) are symmetrically arranged on two sides of the transverse moving seat (2000) and are fixedly connected with the vertical sliding blocks (2016) through bolts;
The transverse connecting block (2002) is arranged on one side of the transverse moving seat (2000) close to the vertical moving seat and is fixedly connected with the vertical thread sleeve (2013);
A lateral motor (2003) provided on the lateral movement seat (2000) and fixed to the lateral installation seat (2004) by bolts;
the transverse installation seat (2004) is fixed on the first transverse installation block (20000) through bolts and is in autorotation fit with the transverse threaded rod (2005);
the transverse threaded rod (2005) is movably connected between the transverse installation seat (2004) and the transverse movable seat (2009) and is in threaded fit with the transverse threaded sleeve (2006);
a transverse threaded sleeve (2006) threadedly engaged on the transverse threaded rod (2005) and adapted to drive the transverse movement of the placement base (2007);
The placing seat (2007) is fixedly connected with the transverse sliding block (20011) through a bolt and is used for being installed by the processing station (3);
the placing connecting block (2008) is integrally arranged on one side of the placing seat (2007) close to the transverse moving seat (2000) and is fixedly connected with the transverse thread sleeve (2006);
The transverse movable seat (2009) is fixed on the second transverse installation block (20001) through a bolt and is in rotary fit with the transverse threaded rod (2005);
The transverse sliding rails (20010) are symmetrically arranged at two sides of the transverse threaded rod (2005) and are fixed on the transverse installation bar (20002) through bolts;
The transverse sliding block (20011) is slidingly fixed on the transverse sliding rail (20010) and connected with the transverse station (200) to be matched with the placing seat (2007) to transversely move;
the transverse limiting strips (20012) are symmetrically arranged on two sides of the transverse threaded rod (2005) and are used for compressing and fixing the transverse sliding rail (20010);
The transverse telescopic covers (20013) are symmetrically arranged on two sides of the transverse sliding rail (20010) and are fixedly connected with the placement seat (2007);
a transverse protection plate (20014) fixed on the placement seat (2007) through bolts and positioned between the two lateral telescopic covers (20013);
The transverse moving seat (2000) is integrally provided with a first transverse installation block (20000) for installing a transverse installation seat (2004), the transverse moving seat (2000) is integrally provided with a second transverse installation block (20001) for installing a transverse moving seat (2009), transverse installation strips (20002) for installing a transverse sliding rail (20010) are symmetrically arranged on the transverse moving seat (2000), and transverse limiting grooves (200020) for installing transverse limiting strips (20012) are formed in the transverse installation strips (20002).
5. An intelligent wire embedding machine as set forth in claim 1, wherein: the processing station (3) comprises:
the first machining installation seat (30) is arranged on the cross moving station (2) and is used for installing a machining motor (31);
a machining motor (31) which is arranged on the first machining installation seat (30) and is used for driving the swinging seat (33);
the second machining installation seat (32) is arranged on the cross moving station (2) and is movably matched with the swinging seat (33);
the swinging seat (33) is respectively connected with the processing motor (31) and the second processing installation seat (32) and is used for fixing the base material (8);
the positioning seat (34) is arranged on the swinging seat (33) and used for placing the base material (8);
the adjusting block (35) is embedded on the positioning seat (34) and is fixed through bolts and used for adjusting the balance of the base material (8);
The hydraulic cylinder (36) is arranged on the positioning seat (34) and is used for driving the clamping block (37) to lift so as to clamp the base material (8);
a clamping block (37) which is arranged on the hydraulic cylinder (36) and is used for clamping the base material (8);
The leaning block (38) is pivoted with the clamping block (37) and is in limit fit with the base material (8);
The positioning seat (34) is provided with a positioning groove (340) for positioning the base material (8).
6. An intelligent wire embedding machine as set forth in claim 1, wherein: the lifting station (4) further comprises:
The lifting rails (41) are symmetrically arranged on the upright posts (40) through bolts;
The lifting sliding block (42) is in sliding fit on the lifting track (41) and is in threaded fit with the lifting threaded rod (43);
The lifting threaded rod (43) is arranged on the upright post (40) and is used for connecting the lifting motor (44) and the lifting seat (46);
The lifting motor (44) is arranged on the upright post (40) and used for driving the lifting threaded rod (43) to rotate;
The rubber buffer block (45) is sleeved on the lifting threaded rod (43) and is in interference fit with the lifting seat (46);
The lifting seat (46) is in rotary fit with the lifting threaded rod (43).
7. An intelligent wire embedding machine as set forth in claim 1, wherein: the boring station (5) comprises:
a boring holder (50) fixed to the elevating holder (46) by bolts;
The boring motor (51) is arranged on the boring seat (50) and is used for driving the boring cutter (52) to rotate;
and the boring cutter (52) is used for boring the base material (8).
8. An intelligent wire embedding machine as set forth in claim 1, wherein: the cutter (67) includes:
a connector (670) fixed on the buried wire column (66) through a bolt;
the cutter seat (671) is penetrated and fixed on the connector (670) and is pressed and fixed through bolts;
a cutter blade (672) integrally provided on the cutter seat (671) and used for cutting the base material (8);
the wire pressing seat (673) is integrally arranged on the connector (670) and is used for pressing wires;
A through groove (6700) for the copper wire (86) to pass through is formed in the connector (670), and the through groove (6700) is arranged between the wire pressing seat (673) and the cutter seat (671);
the wire pressing seat (673) is provided with a guide groove (6730) for guiding and pressing the copper wires (86) and communicating with the through groove (6700).
9. An intelligent wire embedding machine as set forth in claim 1, wherein: further comprises:
The main control terminal (7) is used for controlling the opening and closing of the cross moving station (2), the processing station (3), the lifting station (4), the boring station (5) and the wire embedding station (6);
The main control terminal (7) controls the cross moving station (2) to switch the machining station (3) to the boring station (5) or the wire embedding station (6), the main control terminal (7) controls the machining station (3) to rotate, the main control terminal (7) controls the lifting station (4) to drive the boring station (5) to switch with the wire embedding station (6) and controls the boring station (5) to open and close with the wire embedding station (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910651428.5A CN110328531B (en) | 2019-07-18 | 2019-07-18 | Intelligent wire burying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910651428.5A CN110328531B (en) | 2019-07-18 | 2019-07-18 | Intelligent wire burying machine |
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| Publication Number | Publication Date |
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| CN110328531A CN110328531A (en) | 2019-10-15 |
| CN110328531B true CN110328531B (en) | 2024-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN110328531A (en) | 2019-10-15 |
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