CN110312197B - Double-station semi-automatic horn coil insulation paper winding device - Google Patents
Double-station semi-automatic horn coil insulation paper winding device Download PDFInfo
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- CN110312197B CN110312197B CN201910713041.8A CN201910713041A CN110312197B CN 110312197 B CN110312197 B CN 110312197B CN 201910713041 A CN201910713041 A CN 201910713041A CN 110312197 B CN110312197 B CN 110312197B
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- rotating
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- 238000004804 winding Methods 0.000 title claims abstract description 38
- 238000009413 insulation Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 53
- 239000011248 coating agent Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 3
- 239000000463 material Substances 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Insulating Of Coils (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses a double-station semi-automatic horn coil insulation paper winding device which comprises a mounting machine table, a double-station paper winding mechanism, a double-station alcohol conveying mechanism, a double-station insulation paper conveying mechanism, a moving mechanism, a double-station rotating mechanism, a double-station blanking mechanism and a double-station compressing mechanism. The double-station semi-automatic horn coil insulation paper winding device provided by the invention can be used for rapidly and efficiently realizing automatic processing of material workpieces, reducing the labor participation rate and labor cost, improving the processing efficiency and quality, reducing the defective rate and reducing the damage to human bodies.
Description
Technical Field
The embodiment of the invention relates to the technical field of automation equipment, in particular to a double-station semi-automatic horn coil insulation paper winding device.
Background
In the field of sound product production, the production and manufacture of horns are the most important links. At present, the procedures in the production process of the loudspeaker are divided into links of drum membrane punching, paint spraying, coil winding, insulating paper winding, welding and the like. Aiming at the link of winding the insulating paper, the traditional method is manual operation, a worker grasps the moving position and the working position of the workpiece by personal experience in the process of operating the workpiece, the situation that the workpiece is easily damaged due to the moving deviation and the processing quality is often caused, in order to ensure the viscosity of the insulating paper, the hand of the worker is always required to be contacted with industrial alcohol, the working time is long, the human body is damaged, in addition, when the processing quantity of the workpiece is large in scale, the labor cost is greatly increased, the economic efficiency of enterprises is reduced, and meanwhile, the body load is large for the worker, and the health risk is easy to occur.
Therefore, how to quickly and efficiently realize automatic processing of material workpieces, reduce the labor participation rate and labor cost, and improve the processing efficiency and quality is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention provides a double-station semi-automatic horn coil insulation paper winding device, which aims to solve the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
a duplex semiautomatic horn coil insulation reel-up comprising:
the mounting machine table comprises a base and a bracket vertically arranged on the base;
the double-station paper winding mechanism comprises two paper winding discs which are symmetrically arranged on the bracket;
the double-station alcohol conveying mechanism comprises two alcohol coating units and an alcohol storage barrel; the two alcohol coating units are symmetrically arranged on the bracket, and each alcohol coating unit is positioned below the corresponding paper winding disc; the alcohol storage barrels are fixedly arranged on the support, and are respectively connected with the two alcohol coating units;
the double-station insulating paper conveying mechanism comprises two insulating paper conveying units, wherein the two insulating paper conveying units are symmetrically arranged on the bracket, and each insulating paper conveying unit is positioned at the other side of the corresponding alcohol coating unit;
the moving mechanism is arranged on the base and can reciprocate along the length direction of the moving mechanism;
the double-station rotating mechanism comprises two rotating units, wherein the two rotating units are symmetrically arranged on the moving mechanism, and each rotating unit is positioned between the corresponding alcohol coating unit and the insulating paper conveying unit; each rotating unit is provided with a mounting position for mounting the horn coil;
the double-station blanking mechanism comprises two blanking units, the two blanking units are symmetrically arranged on the moving mechanism, and each blanking unit is positioned between the corresponding alcohol coating unit and the corresponding rotating unit;
the double-station pressing mechanism comprises two pressing units, wherein the two pressing units are symmetrically arranged on the support, and each pressing unit is located above the corresponding rotating unit.
Further, in the double-station semi-automatic horn coil insulation paper winding device, a rubber tube with a conveying function is arranged between the alcohol storage barrel and the alcohol coating unit;
one end of the rubber tube is communicated with the alcohol storage barrel, and the other end of the rubber tube is communicated with the inner cavity of the alcohol coating unit.
Further, in the double-station semi-automatic horn coil insulation paper winding device, the insulation paper conveying unit comprises a first air cylinder, a piston rod and a paper clamping assembly;
the first cylinder is connected with one end of the piston rod, and the paper clamping assembly is fixedly arranged at the other end of the piston rod.
Further, in the double-station semi-automatic horn coil insulation paper winding device, the rotating unit comprises a driving component and a rotating component, and the driving component drives the rotating component to rotate in a horizontal plane;
the mounting location is disposed on the rotating assembly.
Further, in the dual-station semi-automatic horn coil insulation paper winding device, the blanking unit comprises a blanking component and a blanking driving motor connected with the blanking component.
Further, in the double-station semi-automatic horn coil insulation paper winding device, the pressing unit comprises a second cylinder, a pressing component and a roller;
the second cylinder is connected with the upper end of the pressing component, and the roller is rotatably positioned at the lower end of the pressing component.
Further, in the double-station semi-automatic horn coil insulation paper winding device, a spring is arranged on the pressing component.
Further, in the double-station semi-automatic horn coil insulation paper winding device, the roller is further connected with a roller driving motor, and the roller driving motor is used for driving the roller to rotate.
Further, the double-station semi-automatic horn coil insulation paper winding device further comprises a control console;
the control console is connected with the double-station paper winding mechanism, the double-station alcohol conveying mechanism, the double-station insulating paper conveying mechanism, the moving mechanism, the double-station rotating mechanism, the double-station blanking mechanism and the double-station compressing mechanism through communication cables.
The double-station semi-automatic horn coil insulation paper winding device provided by the embodiment of the invention can rapidly and efficiently realize automatic processing of material workpieces, reduce the labor participation rate and labor cost, improve the processing efficiency and quality, reduce the defective rate and reduce the damage to human bodies.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a dual-station semi-automatic horn coil insulation reel-up device provided by an embodiment of the invention;
fig. 2 is a schematic structural diagram of a dual-station semi-automatic horn coil insulation reel-up device provided by an embodiment of the invention;
fig. 3 is a schematic structural diagram of a dual-station semi-automatic horn coil insulation reel-up device provided by an embodiment of the invention.
Reference numerals:
the automatic feeding device comprises a mounting plate table 10, a double-station paper winding mechanism 20, a double-station alcohol conveying mechanism 30, a double-station insulating paper conveying mechanism 40, a moving mechanism 50, a double-station rotating mechanism 60, a double-station cutting mechanism 70 and a double-station compressing mechanism 80;
a base 11 and a bracket 12;
a paper winding tray 21;
an alcohol coating unit 31, an alcohol storage tub 32;
an insulating paper conveying unit 41;
a first cylinder 411, a piston rod 412, and a paper clamping assembly 413;
a rotation unit 61;
a drive assembly 611, a rotation assembly 612;
a blanking unit 71;
a blanking assembly 711;
a pressing unit 81;
a second cylinder 811, a hold down assembly 812, and a roller 813.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the embodiments described below are only some embodiments of the present invention, not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it will be understood that when one component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Furthermore, the terms "long," "short," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings, for convenience of description of the present invention, and are not intended to indicate or imply that the apparatus or elements referred to must have this particular orientation, operate in a particular orientation configuration, and thus should not be construed as limiting the invention.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Example 1
Referring to fig. 1 to 3, an embodiment of the present invention provides a dual-station semi-automatic speaker coil insulation reel-up device, which is characterized by comprising:
a mounting table 10 including a base 11 and a bracket 12 vertically provided on the base 11;
the double-station paper winding mechanism 20 comprises two paper winding discs 21, and the two paper winding discs 21 are symmetrically arranged on the bracket 12;
a double-station alcohol delivery mechanism 30 including two alcohol coating units 31 and an alcohol storage bucket 32; the two alcohol coating units 31 are symmetrically arranged on the bracket 12, and each alcohol coating unit 31 is positioned below the corresponding paper winding disc 21; the alcohol storage barrels 32 are fixedly installed on the bracket 12, and the alcohol storage barrels 32 are respectively connected with the two alcohol coating units 31;
the double-station insulating paper conveying mechanism 40 comprises two insulating paper conveying units 41, wherein the two insulating paper conveying units 41 are symmetrically arranged on the bracket 12, and each insulating paper conveying unit 41 is positioned at the other side of the corresponding alcohol coating unit 31, namely, one side which is different from the corresponding alcohol coating unit 31;
a moving mechanism 50 provided on the base 11 and reciprocally movable in a longitudinal direction thereof;
the double-station rotating mechanism 60 comprises two rotating units 61, wherein the two rotating units 61 are symmetrically arranged on the moving mechanism 50, and each rotating unit 61 is positioned between the corresponding alcohol coating unit 31 and the insulating paper conveying unit 41; each of the rotating units 61 is provided with a mounting position for mounting the horn coil;
the double-station blanking mechanism 70 comprises two blanking units 71, wherein the two blanking units 71 are symmetrically arranged on the moving mechanism 50, and each blanking unit 71 is positioned between the corresponding alcohol coating unit 31 and the corresponding rotating unit 61;
the double-station pressing mechanism 80 comprises two pressing units 81, wherein the two pressing units 81 are symmetrically arranged on the bracket 12, and each pressing unit 81 is positioned above the corresponding rotating unit 61.
It should be noted that the device provided by the invention can realize simultaneous winding of insulating paper by two models, and the two models can be the same or different in size; in the process of winding paper, the size width, thickness and number of coils of the winding paper can be adjusted and can be set according to the needs; the hand can finish the pasting without touching industrial alcohol. In addition, the invention not only can realize double stations, but also can be changed into single stations or multiple stations according to the needs.
Preferably, a rubber tube for conveying is arranged between the alcohol storage barrel 32 and the alcohol coating unit 31;
one end of the rubber tube is communicated with the alcohol storage bucket 32, and the other end is communicated with the inner cavity of the alcohol coating unit 31.
Preferably, the insulating paper transferring unit 41 includes a first cylinder 411, a piston rod 412, and a paper clamping assembly 413;
the first cylinder 411 is connected to one end of the piston rod 412, and the paper clamping assembly 413 is fixedly installed at the other end of the piston rod 412.
Preferably, the rotating unit 61 includes a driving assembly 611 and a rotating assembly 612, and the driving assembly 611 drives the rotating assembly 612 to rotate in a horizontal plane;
the mounting locations are disposed on the rotating assembly 612.
Preferably, the blanking unit 71 includes a blanking member 711 and a blanking driving motor connected to the blanking member 711.
Preferably, the pressing unit 81 includes a second cylinder 811, a pressing component 812, and a roller 813;
the second cylinder 811 is connected to an upper end of the pressing assembly 812, and the roller 813 is rotatably positioned at a lower end of the pressing assembly 812.
Preferably, a spring is provided on the pressing assembly 812.
Preferably, the roller 813 is further connected with a roller driving motor, and the roller driving motor is used for driving the roller 813 to rotate.
Preferably, the apparatus further comprises a console;
the control console is connected with the double-station paper winding mechanism 20, the double-station alcohol conveying mechanism 30, the double-station insulating paper conveying mechanism 40, the moving mechanism 50, the double-station rotating mechanism 60, the double-station blanking mechanism 70 and the double-station compressing mechanism 80 through communication cables.
The double-station semi-automatic horn coil insulation paper winding device provided by the embodiment of the invention can rapidly and efficiently realize automatic processing of material workpieces, reduce the labor participation rate and labor cost, improve the processing efficiency and quality, reduce the defective rate and reduce the damage to human bodies.
The description of the foregoing embodiments has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to the particular embodiment, but, where applicable, may be interchanged and used with the selected embodiment even if not specifically shown or described. The same elements or features may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those skilled in the art. Numerous details are set forth, such as examples of specific parts, devices, and methods, in order to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to one skilled in the art that the exemplary embodiments may be embodied in many different forms without the use of specific details, and neither should be construed to limit the scope of the disclosure. In certain example embodiments, well-known processes, well-known device structures, and well-known techniques are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises" and "comprising" are inclusive and, therefore, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed and illustrated, unless specifically indicated. It should also be appreciated that additional or alternative steps may be employed.
When an element or layer is referred to as being "on," "engaged with," "connected to" or "coupled to" another element or layer, it can be directly on, engaged with, connected to or coupled to the other element or layer, or intervening elements or layers may also be present. In contrast, when an element or layer is referred to as being "directly on" … …, "" directly engaged with "… …," "directly connected to" or "directly coupled to" another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship of elements should be interpreted in a similar manner (e.g., "between … …" and "directly between … …", "adjacent" and "directly adjacent", etc.). The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items. Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region or section from another element, component, region or section. Unless clearly indicated by the context, terms such as the terms "first," "second," and other numerical values are used herein to not imply a sequence or order. Accordingly, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as "inner," "outer," "below," "beneath," "lower," "above," "upper" and the like, may be used herein for ease of description to describe one element or feature's relationship to another element or feature's illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the example term "below" … … can encompass both upward and downward orientations. The device may be otherwise oriented (rotated 90 degrees or otherwise) and interpreted in the relative description of the space herein.
Claims (7)
1. A duplex semiautomatic horn coil insulation reel-up device, comprising:
the mounting machine table comprises a base and a bracket vertically arranged on the base;
the double-station paper winding mechanism comprises two paper winding discs which are symmetrically arranged on the bracket;
the double-station alcohol conveying mechanism comprises two alcohol coating units and an alcohol storage barrel; the two alcohol coating units are symmetrically arranged on the bracket, and each alcohol coating unit is positioned below the corresponding paper winding disc; the alcohol storage barrels are fixedly arranged on the support, and are respectively connected with the two alcohol coating units;
the double-station insulating paper conveying mechanism comprises two insulating paper conveying units, wherein the two insulating paper conveying units are symmetrically arranged on the bracket, and each insulating paper conveying unit is positioned at one side of the corresponding alcohol coating unit;
the moving mechanism is arranged on the base and can reciprocate along the length direction of the moving mechanism;
the double-station rotating mechanism comprises two rotating units, wherein the two rotating units are symmetrically arranged on the moving mechanism, and each rotating unit is positioned between the corresponding alcohol coating unit and the insulating paper conveying unit; each rotating unit is provided with a mounting position for mounting the horn coil;
the double-station blanking mechanism comprises two blanking units, the two blanking units are symmetrically arranged on the moving mechanism, and each blanking unit is positioned between the corresponding alcohol coating unit and the corresponding rotating unit;
the double-station pressing mechanism comprises two pressing units, wherein the two pressing units are symmetrically arranged on the bracket, and each pressing unit is positioned above the corresponding rotating unit;
a rubber tube which plays a role in conveying is arranged between the alcohol storage barrel and the alcohol coating unit;
one end of the rubber tube is communicated with the alcohol storage barrel, and the other end of the rubber tube is communicated with the inner cavity of the alcohol coating unit;
the insulating paper conveying unit comprises a first air cylinder, a piston rod and a paper clamping assembly;
the first cylinder is connected with one end of the piston rod, and the paper clamping assembly is fixedly arranged at the other end of the piston rod.
2. The dual-station semiautomatic horn coil insulation reel of claim 1, wherein the rotating unit comprises a driving assembly and a rotating assembly, the driving assembly driving the rotating assembly to rotate in a horizontal plane;
the mounting location is disposed on the rotating assembly.
3. The dual station semiautomatic horn coil insulation reel of claim 1, wherein the blanking unit comprises a blanking assembly and a blanking drive motor connected to the blanking assembly.
4. The dual-station semiautomatic horn coil insulation reel-up device according to claim 1, wherein the pressing unit comprises a second cylinder, a pressing assembly and a roller;
the second cylinder is connected with the upper end of the pressing component, and the roller is rotatably positioned at the lower end of the pressing component.
5. The dual station semiautomatic horn coil insulation reel of claim 4, wherein a spring is provided on the hold down assembly.
6. The dual-station semiautomatic horn coil insulation reel-up of claim 4, wherein the roller is further connected with a roller drive motor for driving the roller to rotate.
7. The dual station semiautomatic horn coil insulation reel of claim 1, further comprising a console;
the control console is connected with the double-station paper winding mechanism, the double-station alcohol conveying mechanism, the double-station insulating paper conveying mechanism, the moving mechanism, the double-station rotating mechanism, the double-station blanking mechanism and the double-station compressing mechanism through communication cables.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910713041.8A CN110312197B (en) | 2019-08-02 | 2019-08-02 | Double-station semi-automatic horn coil insulation paper winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910713041.8A CN110312197B (en) | 2019-08-02 | 2019-08-02 | Double-station semi-automatic horn coil insulation paper winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110312197A CN110312197A (en) | 2019-10-08 |
| CN110312197B true CN110312197B (en) | 2024-03-29 |
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| CN201910713041.8A Active CN110312197B (en) | 2019-08-02 | 2019-08-02 | Double-station semi-automatic horn coil insulation paper winding device |
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| CN108907718A (en) * | 2018-08-28 | 2018-11-30 | 常州华亚铝业有限公司 | A kind of rustproof aluminum alloy manganese welding wire production equipment |
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| CN209882098U (en) * | 2019-08-02 | 2019-12-31 | 广东交通职业技术学院 | Double-station semi-automatic horn coil insulation paper rolling device |
-
2019
- 2019-08-02 CN CN201910713041.8A patent/CN110312197B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206588043U (en) * | 2017-01-11 | 2017-10-27 | 邱辉云 | A kind of two-sided object cleaning equipment |
| CN206436635U (en) * | 2017-01-20 | 2017-08-25 | 捷开通讯(深圳)有限公司 | A kind of steel mesh wiping arrangement and printing machine |
| CN207269269U (en) * | 2017-06-12 | 2018-04-24 | 杨国峰 | The paper feeding laminating mechanism of voice coil loudspeaker voice coil automatic paper sticking machine |
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| CN110312197A (en) | 2019-10-08 |
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