CN110306309B - Automatic humidifying and winding equipment for flax round bales - Google Patents

Automatic humidifying and winding equipment for flax round bales Download PDF

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Publication number
CN110306309B
CN110306309B CN201910681343.1A CN201910681343A CN110306309B CN 110306309 B CN110306309 B CN 110306309B CN 201910681343 A CN201910681343 A CN 201910681343A CN 110306309 B CN110306309 B CN 110306309B
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China
Prior art keywords
flax
humidifying
spraying
automatic
moisture regain
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CN201910681343.1A
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CN110306309A (en
Inventor
刘曰兴
张国清
王玉平
耿建辉
魏宪举
成国庆
魏伟
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Binzhou Yuyi Textile Technology Co ltd
Yuyue Home Textile Co Ltd
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Binzhou Yuyi Textile Technology Co ltd
Yuyue Home Textile Co Ltd
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Priority to CN201910681343.1A priority Critical patent/CN110306309B/en
Publication of CN110306309A publication Critical patent/CN110306309A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/24Means for regulating the amount of treating material picked up by the textile material during its treatment
    • D06B23/26Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the textile material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Air Humidification (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a flax round pack automatic humidifying and winding device, which comprises: the automatic detection system can realize real-time monitoring and adjustment of the flax beating, humidification and health preserving process, realize accurate moisture regain required by automatic control of flax production, avoid warehouse piling, realize uninterrupted industrial production of flax health preserving and processing and effectively improve industrial production efficiency. The invention can be suitable for various hemp raw materials such as jute, flax, ramie and the like, and has wide application range.

Description

Automatic humidifying and winding equipment for flax round bales
Technical Field
The invention relates to the field of flax spinning equipment, in particular to automatic flax round bales humidifying and winding equipment.
Background
Flax is one of the earliest natural textile fibers found and used by humans and is an important raw material in hemp. Flax is an annual herb belonging to bast fiber. Flax fabrics are called as "fiber queen" because of their fast moisture absorption, good air permeability, fast heat dissipation, bacteriostasis, no static electricity, etc. Flax textile products are not only always the favorite of western people, but also increasingly popular textiles for asians due to the thick, primitive, easy, leisure, comfortable, elegant and luxury style. Flax heat has been silently raised worldwide, and with the continuous expansion of the market, consumers have higher demands and expectations for flax yarn counts, strength, evenness, nubs and the like. Linen is also expanded from traditional woven to knitted.
Before spinning, flax needs to be sealed and humidified to be deeply processed, which is commonly called health preserving. The purpose of health preserving is in order to ensure that flax fibers have certain moisture regain, increase the strength of fibers, improve the long hemp rate, reduce the short hemp rate of machines, increase the lubrication degree of the surfaces of the fibers, reduce the phenomenon that the fibers mutually repel and fluff due to static electricity generated by friction in the carding process, have good softness, and improve the splitting degree and spinnability of the fibers. Today, flax health preserving technology has been upgraded from manual spraying of health preserving liquid to mechanical health preserving, CN 204080226U discloses an automatic flax round package humidifying and rolling machine, which comprises an uncoiling device, a pulp mixing device, a humidifying device and a rolling device of flax round packages; a conveyor belt is arranged between the output end of the uncoiling device and the input end of the coiling device; the pulp mixing device is connected to the input end of the humidifying device through a pressurizing pump; the input end of the humidifying device is also connected with an air pressurizing device and a high-pressure micro-mist nozzle through a pipeline; the humidifying device is arranged above the conveyor belt; a compaction roller is also arranged on the conveyor belt; and one side of the compaction roller is provided with a photoelectric sensing security control probe. CN 206721412U discloses a hemp removing machine with automatic spray humidifying device, including the hemp removing machine body, hemp removing machine body top is equipped with the humidifier, the humidifier is equipped with a plurality of spray pipes, the spray pipe all extends to inside the hemp removing machine body, spray nozzle is all connected to the spray pipe tip, spray nozzle sprays the flax fiber of winding on the inside cylinder of hemp removing machine body. CN101876101a discloses a flax health preserving device, which comprises a plurality of health preserving chambers [1], a high-pressure self-priming pump [6], a main pipe [5] and a plurality of liquid storage tanks [7] which are sealed, wherein an air outlet pipe [3] is arranged at the top of each health preserving chamber [1], and a plurality of nozzles [2] are also fixed at the top of each health preserving chamber; the inlet of the high-pressure self-priming pump (6) is communicated with each liquid storage tank (7) through a pipeline, and a valve (8) is connected in series on the pipeline entering the liquid storage tank (7); the outlet of the high-pressure self-priming pump (6) is communicated with a main pipe (5) through a pipeline, the main pipe (5) is communicated with a nozzle (2) pipe in each curing chamber, and a switching valve (4) is respectively connected in series on the pipeline between the main pipe (5) and the liquid storage tank.
Compared with traditional manual spraying of health preserving liquid, the flax health preserving equipment has the advantages that although the manual strength is greatly reduced, automatic health preserving of flax is realized, the humidifying efficiency is improved, but the flax health preserving equipment still cannot be used for automatically controlling the moisture regain required by flax production, a warehouse is not needed, uninterrupted industrial production of flax health preserving and processing is realized, and the industrial production efficiency is truly and effectively improved. Because the aim of flax health preservation is to enable flax to have certain moisture regain, the moisture regain of flax raw materials is an important parameter in flax humidification and health preservation processes, and the moisture regain or the moisture content of textile fibers is an important factor affecting the comfort of clothing materials, and is one of the most critical quality indexes in the production process of textile clothing. During the post-processing of textile fibers, the oil content of the textile fibers directly affects the properties of the fibers, such as stretchability, smoothness, antistatic properties, etc., which have an important effect on whether the weaving or knitting proceeds smoothly. The surface oil content of the textile fiber more directly determines whether the fiber can meet the technological process requirement. At present, piling control is needed for beating the mechanical cured flax, the flax storehouse requires a certain temperature and humidity environment, the moisture regain is controlled between 14% and 17%, and the flax storehouse can be processed after being stored for a certain time. The problem brought by the method is that the moisture regain required by subsequent processing cannot be achieved by directly adopting humidifying and curing equipment, so that the processed hemp after humidifying and curing cannot be directly processed by the hackling, and the problem has become a difficult problem for restricting the industrialization efficiency of the hemp spinning industry.
Disclosure of Invention
Aiming at the defects existing in the prior art, the technical problem to be solved by the invention is to provide the automatic flax round bag humidifying and winding equipment capable of realizing automatic humidification and health maintenance, automatically controlling the moisture regain required by flax production, realizing uninterrupted industrial production of flax health maintenance and processing without a warehouse, and effectively improving the industrial production efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme: an automatic humidifying and rolling device for flax round bales, comprising:
a body;
the uncoiling device is arranged at one end of the machine body and used for opening the flax round bales;
the conveying mechanism is arranged along the length direction of the machine body and used for continuously conveying the uncoiled beaten hemp;
the curing chamber is used for humidifying and curing the beaten hemp conveyed by the conveying mechanism;
a spray humidifying device for spraying the health preserving liquid into the health preserving room;
A coiling device arranged at the other end of the machine body and used for coiling the humidified and healed beaten hemp in a packing way, a fan system used for providing high-pressure circulating air for the curing room, and an automatic detection system used for continuously detecting the moisture regain of the humidified and healed beaten hemp, the automatic detection system comprises a controller and a real-time moisture regain detection element, wherein the real-time moisture regain detection element sends a signal to the controller after detecting the actual moisture regain data of the beaten hemp after spraying and humidifying, the controller is compared with a preset value of the moisture regain, when the value is larger than or smaller than the preset value, the controller sends a signal for driving the spraying amount of the health preserving liquid to the spraying humidifying device to be small or large, meanwhile, sends a signal for driving the air quantity to be small or large to the fan system, and when the moisture regain real-time detection element detects that the value of the moisture regain reaches the preset value, sends a signal for driving the current spraying amount to the spraying humidifying device to continuously spray, and meanwhile, sends a signal for driving the current air quantity to the fan system to continuously circulate air.
The automatic flax round bales humidifying and rolling equipment comprises a conveying mechanism and a plurality of rolling rollers, wherein the rolling rollers are paved along a machine body, and the rolling rollers are used for driving the rolling rollers to move.
The automatic flax round bag humidifying and winding equipment comprises a sealing shell arranged on a machine body, wherein the sealing shell is provided with a cavity for spraying and curing flax, a feeding hole and a discharging hole are respectively formed in the cavity, and a net curtain penetrates through the cavity through the feeding hole and the discharging hole.
The automatic humidification of flax circle package generates equipment of rolling up, spray humidification device is equipped with the pressure pump that is used for carrying the health preserving liquid to each spray nozzle including locating a plurality of spray nozzles at health preserving room top, the pressure pump passes through the pipeline connection health preserving liquid storage container, the controller starts the little or big signal of drive health preserving liquid spraying amount to the pressure pump.
The automatic flax round bag humidifying and winding equipment comprises a blower arranged on a health preserving room and a draught fan used for forming high-pressure circulating air downwards passing through a net curtain along a spraying direction, wherein the blower is communicated with the draught fan through a circulating pipeline, and the controller sends a signal for driving the blower to be small or large in air quantity to the blower and the draught fan.
The automatic flax round bag humidifying and rolling equipment is characterized in that the air blower is arranged on the sealing shell at the upper part of the net curtain, and the induced draft fan is arranged on the sealing shell at the lower part of the net curtain.
The automatic flax round bag humidifying and rolling equipment is characterized in that a plurality of groups of fan systems are sequentially arranged on the curing room along the conveying direction of the net curtain.
The automatic detection system further comprises a moisture regain data storage unit, a data input unit, a data comparison analysis unit and a spraying control unit which are respectively connected with the controller in a signal mode, and the spraying control unit is connected with the pressure pump in a signal mode.
The flax round bales automatic humidifying and rolling equipment has the advantages that: because the thickness of the formed flax is uneven, the traditional spraying health preserving can not realize uniform spraying, the invention can realize real-time monitoring and adjustment of the wetting health preserving process of the formed flax through an automatic detection system, realize the accurate moisture regain required by automatic control of flax production, does not need a warehouse, can realize uninterrupted industrial production of flax health preserving and processing, and effectively improves the industrial production efficiency. The invention can be suitable for various hemp raw materials such as jute, flax, ramie and the like, and has wide application range.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged side view of the curing chamber;
Fig. 3 is a block diagram of the circuit structure of the automatic detection system of the present invention.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings and specific examples;
As shown in fig. 1, 2 and 3, an automatic flax round pack humidifying and winding device comprises: a main body 1; an uncoiling device 3 arranged at one end of the machine body 1 and used for opening the flax round pack 2; a conveying mechanism 4 arranged along the length direction of the machine body 1 and used for continuously conveying the uncoiled beaten hemp, wherein the conveying mechanism 4 comprises a net curtain 5 paved along the machine body 1 and a plurality of rotating rollers 6 for driving the net curtain 5 to move. A curing chamber 7 for humidifying and curing the beaten hemp conveyed by the conveying mechanism 4; the curing chamber 7 comprises a sealing shell 8 arranged on the machine body 1, the sealing shell 8 is provided with a cavity 9 for spraying curing of the beaten hemp, a feed inlet 10 and a discharge outlet 11 are respectively arranged on the cavity 9, and the net curtain 5 is arranged through the cavity 9 through the feed inlet 10 and the discharge outlet 11. A spray humidifying device 12 for spraying the health preserving liquid into the health preserving chamber 7; the spray humidifying device 12 comprises a plurality of spray nozzles 13 arranged at the top of the curing chamber 7, a pressure pump 14 used for conveying curing liquid to each spray nozzle 13 is arranged at the top of the curing chamber 7, the pressure pump 14 is connected with a curing liquid storage container through a pipeline, and a controller starts a signal for driving the curing liquid to spray in a small or large amount to the pressure pump. One is arranged at the other end of the machine body 1 and is used for moistening and preserving health the rolled-up flax is packed and rolled into a rolling device 15.
The device also comprises a fan system 16 for providing high-pressure circulating air into the curing chamber 7, wherein the fan system 16 comprises a blower 17 arranged on the curing chamber 7 and a draught fan 18 for forming the high-pressure circulating air downwards passing through the net curtain 5 along the spraying direction, the blower 17 is arranged on the sealing shell 8 at the upper part of the net curtain 5, and the draught fan 18 is arranged on the sealing shell 8 at the lower part of the net curtain 5 for realizing better circulating effect. The blower 17 is communicated with the induced draft fan 18 through a circulation pipeline 19, and the controller sends a signal for driving the blower 17 and the induced draft fan 18 to be small or large in air quantity. In the invention, the fan system plays a role in penetrating the sprayed health-preserving liquid into the flax, can treat more flax per unit volume of the health-preserving liquid, plays a more uniform role in preserving the inside and outside of the flax, and improves the health-preserving effect and the health-preserving efficiency.
Of course, depending on the working efficiency of the actual equipment and the size of the curing room 7, the blower system 16 may be arranged in several groups in sequence on the curing room 7 along the conveying direction of the net curtain 5.
An automatic detection system 20 for continuously detecting the moisture regain of the beaten flax after humidification and health maintenance is arranged on the machine body 1, the automatic detection system 20 comprises a controller and a real-time moisture regain detection element, after the real-time moisture regain detection element detects the actual moisture regain data of the beaten flax after humidification, a signal is sent to the controller, the controller sends a signal for driving the spraying quantity of health-preserving liquid to be small or large to the spraying and humidifying device 12 when the value is larger or smaller than a preset value, and simultaneously sends a signal for driving the air quantity to be small or large to the fan system 16, and when the real-time moisture regain detection element detects that the value of the moisture regain reaches the preset value, the signal for driving the current spraying quantity is sent to the spraying and humidifying device 12 for continuous spraying, and simultaneously the signal for driving the current air quantity is sent to the fan system 16 for continuous air circulation. The automatic detection system 20 further comprises a moisture regain data storage unit, a data input unit, a data comparison and analysis unit and a spraying control unit which are respectively connected with the controller in a signal mode, and the spraying control unit is connected with the pressure pump in a signal mode.
The working principle of the invention is as follows: when the obtained flax reaches the position of the automatic detection system 20 after being sprayed and humidified, the real-time moisture regain detecting element starts to detect the actual humidity of the obtained flax, when the actual humidity is lower than or higher than the required humidity, namely the moisture regain data, the real-time moisture regain detecting element sends a moisture regain data signal to the controller, the controller compares the current data with standard data through the data comparison and analysis unit to process, if the obtained flax moisture regain is lower than a set value, a humidifying instruction is sent to the controller, the controller receives the signal and then sends a signal for driving the spraying amount of the health preserving liquid to the spraying humidifying device 12, and meanwhile sends a signal for driving the air amount to be small or large to the fan system 16, the current spraying amount and the air amount are controlled until the set standard humidity is reached, and continuous humidifying processing is carried out.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to the particular embodiments disclosed, and that various changes, modifications, additions and substitutions can be made by those skilled in the art without departing from the spirit and scope of the invention.

Claims (6)

1. An automatic humidifying and rolling device for flax round bales, comprising:
a body;
the uncoiling device is arranged at one end of the machine body and used for opening the flax round bales;
the conveying mechanism is arranged along the length direction of the machine body and used for continuously conveying the uncoiled beaten hemp;
the curing chamber is used for humidifying and curing the beaten hemp conveyed by the conveying mechanism;
a spray humidifying device for spraying the health preserving liquid into the health preserving room;
The coiling device is arranged at the other end of the machine body and used for coiling the humidified and healed beasts into the packages, and is characterized by further comprising a fan system used for supplying high-pressure circulating air into the curing chamber and an automatic detection system used for continuously detecting the moisture regain of the humidified and healed beasts, the automatic detection system comprises a controller and a moisture regain real-time detection element, the moisture regain real-time detection element detects the actual moisture regain data of the humidified beasts and sends a signal to the controller, the controller sends a signal for driving the curing liquid to be sprayed to the spraying and humidifying device to be small or large when the data is larger than or smaller than a preset value by comparing the data with the preset value of the moisture regain, simultaneously, a signal for driving small air quantity or large air quantity is sent to a fan system, when the moisture regain real-time detection element detects that the moisture regain data reaches a preset value, the signal for driving the current spraying quantity is sent to a spraying and humidifying device to continuously spray, meanwhile, the signal for driving the current air quantity is sent to the fan system to continuously circulate air, the fan system comprises a blower arranged on a health preserving room and an induced draft fan used for forming high-pressure circulating air downwards passing through a net curtain along the spraying direction, the blower is communicated with the induced draft fan through a circulating pipeline, the controller sends the signal for driving small air quantity or large air quantity to the blower and the induced draft fan, the blower is arranged on a sealing shell on the upper portion of the net curtain, and the induced draft fan is arranged on the sealing shell on the lower portion of the net curtain.
2. The automatic flax round pack humidifying and winding device according to claim 1, wherein: the conveying mechanism comprises a net curtain paved along the machine body and a plurality of rotating rollers for driving the net curtain to move.
3. The automatic flax round pack humidifying and winding device according to claim 1, wherein: the curing chamber comprises a sealing shell arranged on the machine body, the sealing shell is provided with a cavity for spraying curing of the formed hemp, a feeding hole and a discharging hole are respectively arranged on the cavity, and the net curtain passes through the cavity through the feeding hole and the discharging hole.
4. The automatic flax round pack humidifying and winding device according to claim 1, wherein: the spray humidifying device comprises a plurality of spray nozzles arranged at the top of the curing chamber, a pressure pump used for conveying curing liquid to each spray nozzle is arranged at the top of the curing chamber, the pressure pump is connected with a curing liquid storage container through a pipeline, and the controller starts a signal with small or large spraying amount of the driving curing liquid to the pressure pump.
5. The automatic flax round pack humidifying and winding device according to claim 1, wherein: the fan system is sequentially provided with a plurality of groups on the curing chamber along the conveying direction of the net curtain.
6. The automatic flax round pack humidifying and winding device according to claim 4, wherein: the automatic detection system further comprises a moisture regain data storage unit, a data input unit, a data comparison analysis unit and a spraying control unit which are respectively connected with the controller in a signal mode, and the spraying control unit is connected with the pressure pump in a signal mode.
CN201910681343.1A 2019-07-26 2019-07-26 Automatic humidifying and winding equipment for flax round bales Active CN110306309B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910681343.1A CN110306309B (en) 2019-07-26 2019-07-26 Automatic humidifying and winding equipment for flax round bales

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Application Number Priority Date Filing Date Title
CN201910681343.1A CN110306309B (en) 2019-07-26 2019-07-26 Automatic humidifying and winding equipment for flax round bales

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CN110306309B true CN110306309B (en) 2024-04-30

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110938952B (en) * 2019-12-02 2022-04-22 武汉纺织大学 Rapid humidifying device for loose fibers
CN111719270B (en) * 2020-06-11 2021-07-27 海宁市米奥服饰有限公司 Water seepage textile roller capable of eliminating static electricity based on force action principle

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204125728U (en) * 2014-09-17 2015-01-28 宁夏中银绒业股份有限公司 One grows flax round bag automatic humidification lapper damping device
CN106322598A (en) * 2016-08-26 2017-01-11 张家港市金陵纺织有限公司 Air-conditioning system for weaving workshop and control method of air-conditioning system
CN205990524U (en) * 2016-08-01 2017-03-01 宁夏中银绒业股份有限公司 One grows flax round bag automatic humidification lapper lap former
CN206666819U (en) * 2017-04-11 2017-11-24 李岩 A kind of rescutched tow detects neat and well spaced humidifier

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204125728U (en) * 2014-09-17 2015-01-28 宁夏中银绒业股份有限公司 One grows flax round bag automatic humidification lapper damping device
CN205990524U (en) * 2016-08-01 2017-03-01 宁夏中银绒业股份有限公司 One grows flax round bag automatic humidification lapper lap former
CN106322598A (en) * 2016-08-26 2017-01-11 张家港市金陵纺织有限公司 Air-conditioning system for weaving workshop and control method of air-conditioning system
CN206666819U (en) * 2017-04-11 2017-11-24 李岩 A kind of rescutched tow detects neat and well spaced humidifier

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