CN110303430B - Tool for conveniently machining inclined top of injection mold of remote controller face shell - Google Patents
Tool for conveniently machining inclined top of injection mold of remote controller face shell Download PDFInfo
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- CN110303430B CN110303430B CN201910697136.5A CN201910697136A CN110303430B CN 110303430 B CN110303430 B CN 110303430B CN 201910697136 A CN201910697136 A CN 201910697136A CN 110303430 B CN110303430 B CN 110303430B
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- 238000002347 injection Methods 0.000 title claims abstract description 16
- 239000007924 injection Substances 0.000 title claims abstract description 16
- 238000003754 machining Methods 0.000 title claims description 22
- 238000012545 processing Methods 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 42
- 238000003780 insertion Methods 0.000 claims abstract description 40
- 230000037431 insertion Effects 0.000 claims abstract description 20
- 238000001746 injection moulding Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a processing tool for an inclined top of an injection mold, which comprises a body, wherein two parallel processing datum planes are arranged on the body, a plurality of quick insertion holes corresponding to the shape of an inclined top rod of the inclined top are arranged on the body, and after the inclined top rod of the corresponding inclined top is inserted into the quick insertion holes, the sealing surface of the inclined top is substantially positioned on the same plane and parallel to the processing datum planes. The tool can be used for rapidly installing a plurality of inclined jacks, and the machined surface, namely the sealing surface of the inclined jacks, does not need to be adjusted with effort, so that the plurality of inclined jacks can be rapidly ground and machined once, the working time is shortened, the labor intensity is reduced, and the working efficiency is improved. Thereby greatly reducing the burrs and the step difference of the face shell, saving labor, financial resources and time and achieving the effects of increasing yield, improving efficiency, saving energy and reducing consumption.
Description
Technical Field
The invention relates to process equipment for processing and maintaining an injection mold, in particular to a tool capable of efficiently and conveniently maintaining and processing an inclined top of a remote controller face shell injection mold.
Background
The production capacity of the two-color remote controller face shell of the air conditioner is large, and the die for producing the face shell is usually a die with four cavities, each cavity can be used for injection molding of the face shell, and one die can be used for injection molding of four face shell products. Because the internal structure of the product is complex, the back-off is more, 12 inclined tops are correspondingly arranged in the injection cavity of the mould of one product, and 48 inclined tops are arranged in one set of mould, so that the shell mould belongs to a high-precision mould. Because of the large production of the face shells, the face shells can be produced in a large scale after being assembled to an injection molding machine, and the face shells are short in injection molding period, so that the face shells can be subjected to high-strength and high-speed operation production. However, in the production process, the inclined ejector can be continuously ejected and reset, friction stress is required to be generated between the inclined ejector and parts such as a fixed die insert, a movable die insert, an inclined ejector guide block, an inclined ejector seat and the like, so that the inclined ejector is deformed or worn, and quality problems such as section difference and burrs of produced products are caused. The two-color remote controller panel shell belongs to a product with high precision and appearance requirements, and the quality problems are not acceptable. Therefore, the problems of poor section and burr quality are solved, and a short-term scheme and a long-term scheme are provided:
short term scheme: for the problems of poor section and burr quality, the cutting edge needs to be manually cut off by a cutter blade. Because of high yield and high product quality requirement, manual removal of the level difference and burrs have the risk of damaging the product and scrapping the product. The manual cutting workload is also large, the labor intensity is high, and the production efficiency is influenced, the labor cost of staff and the material forming cost of products are wasted.
Long-term scheme: and repairing or replacing the inclined top corresponding to the section difference and the burrs. Because each face-piece product needs 12 pitched roof of moulding plastics, wherein, 8 are two-slope pitched roof. Referring to fig. 1a to 1d, the oblique top includes an oblique top rod 01 and an oblique top head 02, and an upper side surface of the oblique top head is a sealing surface 03. The 8 double-inclination inclined jacks have inclined rods 01 with an inclined included angle P with the abscissa i The sealing surface 03 is also inclined, and has an inclination angle Q relative to the abscissa i Such a pitched roof is defined as a double-pitched roof. Of the 8 double-slope pitched roof, pitched roof rod 01 with two-to-two pitched roof has appearance and inclined included angle P i The same, and the inclination angle Q of the sealing surface 03 of the two i The tilt directions are opposite and mirror images are symmetrically formed (see fig. 1c and 1 d). Namely a first double-slope pitched roof XD1 and a second double-slope pitched roof XD2; a third double-slope pitched roof XD3 and a fourth double-slope pitched roof XD4; a ninth double-slope pitched roof XD9 and a tenth double-slope pitched roof XD10; the eleventh double-slope pitched roof XD11 and the twelfth double-slope pitched roof XD12 correspond to each other (refer to fig. 2). The rest 4 inclined jacks, only the inclined ejector rod is inclined, and the sealing surface is not inclined, namely the inclination angle Q of the sealing surface i Zero. In general, the machining and maintenance of the pitched roof is mainly to grind the sealing surface 03 of the pitched roof, and the sealing surface of the pitched roof needs to be adjusted to be horizontal before machining, so that the grinding wheel is convenient to machine. For the double-inclination inclined roof, the die matching during maintenance processing is difficult, and the inclined roof is corrected by a grinding machine for several times when the die is matched for each time of bench press. Because the inclined top is provided with the double-inclination surface, the sealing surface of the head part of the inclined top is required to be leveled, and besides the correction by the angle disc of the grinding machine, other auxiliary tools are required to be added to level the double-inclination inclined top for grinding. Each inclined roof is repaired or replaced, the die matching needs about 1 hour, eight inclined roofs need 8 hours for die matching, at least 4 inclined roofs are maintained each month, one set of die is provided with 32 double-inclination inclined roofs, and then the double-inclination inclined roofs of one set of die are processed and maintained, and each month needs 128 hours. For enterprises which need tens of sets of mould production, a great deal of manpower, material resources and time are spent for processing and maintaining the double-slope inclined roof, and the labor and the effort are wasted, so that the injection production efficiency is affected.
Therefore, how to overcome the defects of low maintenance efficiency, high strength and high cost of the conventional injection mold pitched roof processing is a problem to be solved in the industry.
Disclosure of Invention
The invention provides a tool for conveniently processing the injection mold pitched roof of a remote controller surface shell, which aims to solve the technical problems of low processing and maintenance efficiency, high strength and high cost of the existing injection mold pitched roof.
The invention provides a processing tool for an inclined top of an injection mold, which comprises a body, wherein two parallel processing datum planes are arranged on the body, a plurality of quick insertion holes corresponding to the shape of an inclined top rod of the inclined top are arranged on the body, and after the inclined top rod of the corresponding inclined top is inserted into the quick insertion holes, the sealing surface of the inclined top is substantially positioned on the same plane and parallel to the processing datum planes.
According to the embodiment of the invention, the inclined included angle between each quick inserting hole and the processing reference surface is equal to the inclined included angle of the inclined ejector rod of the inclined ejector correspondingly inserted; the rotation included angle of each quick inserting hole relative to the processing reference surface is equal to the inclination angle of the sealing surface of the corresponding inserted oblique top.
Preferably, the number of the quick inserting holes is four, and the inclined included angles between the four quick inserting holes and the processing reference surface are respectively 4.99 0 ~ 5.03 0 ;5 0 ~ 5.04 0 ;4.98 0 ~ 5.02 0 ;5.06 0 ~ 5.10 0 。
Preferably, the rotation included angles of the four quick-insertion holes relative to the processing reference surface are sequentially positive 3.53 0 ~ 3.57 0 The method comprises the steps of carrying out a first treatment on the surface of the Negative 4.67 0 ~ 4.71 0 The method comprises the steps of carrying out a first treatment on the surface of the Positive 1.02 0 ~ 1.06 0 The method comprises the steps of carrying out a first treatment on the surface of the Negative 10.23 0 ~ 10.27 0 。
In another embodiment of the present invention, the body may further include a single-slope quick insertion hole, and an inclined angle between the single-slope quick insertion hole and the machining reference surface is equal to an inclined angle between the corresponding inserted oblique ejector rod of the oblique ejector.
Preferably, the inclination angle between the single-inclination quick-insertion hole and the processing reference surface is 4.98 0 ~ 5.02 0 。
The body is also provided with a positioning mechanism for fixing the inclined top.
Preferably, the positioning mechanisms are two sets, one set is arranged on the upper side of one machining reference surface, and the other set is arranged on the lower side of the other machining reference surface.
Preferably, the positioning mechanism comprises a screw hole which is arranged on the processing reference surface and is correspondingly communicated with the quick insertion through hole, and a set screw which is matched with the screw hole.
According to the tool, the plurality of quick inserting holes with specific space positions are formed in the tool body, and after the inclined ejector rods corresponding to the inclined ejector rods are inserted into the quick inserting holes, the tool can enable the sealing surfaces of the inclined ejector rods to be parallel to the machining reference surface. During processing, the adhesive sealing surfaces of the processed surfaces and the inclined tops do not need to be adjusted with effort, so that the grinding wheel can rapidly grind and process the adhesive sealing surfaces of the plurality of inclined tops at one time. Therefore, the inclination correction work of the complex shape is changed from complex to simple, so that the working time for correcting the double-inclination inclined roof is shortened, the labor intensity is reduced, and the working efficiency is improved. Further, burrs and section differences of the face shells are greatly reduced, so that manpower, financial resources and time are saved, and the effects of increasing yield, improving efficiency, saving energy and reducing consumption are achieved.
Drawings
FIG. 1a is a schematic perspective view of an angled roof of a remote control panel injection mold;
FIGS. 1b and 1c are front and left side views, respectively, of the tilt head of FIG. 1 a;
FIG. 1d is a side view of the same angled roof as shown in FIG. 1b, but with the sealing surface angled to be a mirror image of the angled roof;
FIG. 2 is a schematic view of the relative positions of eight double-slope pitched roof in a mold cavity in a remote control panel injection mold;
FIG. 3 is a schematic view of the relative positions of eight double-slope pitched roof and the remote control panel when the eight double-slope pitched roof is used for injection molding;
FIG. 4 is a schematic perspective view of an embodiment of the present invention;
FIGS. 4a to 4c are a front view, a sectional view in A-A direction in the front view, and a sectional view in B-B direction in the front view of FIG. 4, respectively;
FIG. 5 is a schematic perspective view of a type of double-slope pitched roof inserted into a quick-insertion hole according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of another type of double-slope pitched roof, which is a symmetrical mirror image of the glue sealing surface bevel angle of the type of double-slope pitched roof, inserted in the quick-insertion hole in the embodiment of the invention in the opposite direction;
FIG. 7a is a schematic view of a first double-slope pitched roof XD1 installed for grinding according to an embodiment of the present invention;
fig. 7b is a cross-sectional view taken along the direction C-C in fig. 7 a.
Detailed Description
The invention is further described below with reference to the drawings and examples.
As shown in fig. 1 a-1 d and 2, for producing a face-piece shell with eight double-slope inclined jacks, which are used in a double-color remote controller face-piece shell injection mold, wherein the inclined ejector rods 01 with two-piece inclined jacks have the same appearance and have an inclined included angle P i The same, and the inclination angle Q of the sealing surface 03 of the two i The same applies, except that the reverse is a mirror image. Namely a first double-inclination inclined top XD1 and a second double-inclination inclined top XD2, wherein the inclined included angle P1 of the inclined top rod is 4.99 0 ~ 5.03 0 The dip angle Q1 of the sealing surface 03 is 3.53 0 ~ 3.57 0 The method comprises the steps of carrying out a first treatment on the surface of the Third double-inclination inclined roof XD3 and fourth double-inclination inclined roof XD4, inclined roof barAn inclined angle of 5 0 ~ 5.04 0 The dip angle Q2 of the sealing surface 03 is 4.67 0 ~ 4.71 0 The method comprises the steps of carrying out a first treatment on the surface of the Ninth double-inclination pitched roof XD9 and tenth double-inclination pitched roof XD10, and the inclined included angle of the pitched roof rod is 4.98 0 ~ 5.02 0 The dip angle Q3 of the sealing surface 03 is 1.02 0 ~ 1.06 0 The method comprises the steps of carrying out a first treatment on the surface of the Eleventh double-inclination inclined roof XD11 and twelfth double-inclination inclined roof XD12, the inclined included angle of the inclined roof bar is 5.06 0 ~ 5.10 0 The dip angle Q4 of the sealing surface 03 is 10.23 0 ~ 10.27 0 . The two inclined tops correspond to each other. The rest four inclined jacks are only inclined, but the sealing surface is not inclined, namely the inclination angle Q of the sealing surface i Zero. During injection molding, as shown in fig. 2, eight double-inclination inclined roofs are positioned at opposite positions in an injection molding cavity; as shown in fig. 3, the sealing surfaces of the eight double-slope inclined roofs are opposite to the remote controller face shell 04. To complete the production of the panel 04, the other four inclined ejector pins are also located at predetermined positions (not shown in the figure). Because the inclined ejector rod and the sealing surface of the double-inclined ejector rod have inclination at the same time, when the sealing surface 03 of the inclined ejector rod is processed and maintained, the clamping and debugging are very time-consuming, the working efficiency is low, and the labor intensity is high. The present invention has been developed primarily to overcome the above-described drawbacks.
As shown in fig. 4 and fig. 4a to fig. 4c, the processing tool for the injection mold double-slope inclined roof for the face shell of the double-color remote controller provided by the invention comprises a rectangular cylinder body 1, wherein two side surfaces of the body 1 are a first processing reference surface 2 and a second processing reference surface 3 which are parallel to each other. Four quick-insertion holes 4-1, 4-2, 4-3 and 4-4 corresponding to the shapes of the inclined ejector rods of the corresponding four inclined ejectors are arranged on the body 1. When the oblique ejector rod corresponding to the oblique ejector is inserted into the quick insertion hole, the quick insertion hole can enable the sealing surface 03 of the oblique ejector to be located on the same plane and parallel to the first machining reference surface 2 or the second machining reference surface 3. Please refer to fig. 5, when a type of pitched roof is: after the first, third, ninth and eleventh double-slope inclined roofs XD1, XD3, XD9 and XD11 are inserted into the corresponding quick-insertion holes 4-1, 4-2, 4-3, 4-4, the sealing surfaces 03 of the four inclined roofs are substantially in the same plane and all face the first machining reference surface 2 of the tool body 1. Referring to fig. 6, when two types of pitched roof corresponding to the above types of pitched roof are two by two: after the second double-slope pitched roof XD2, the fourth double-slope pitched roof XD4, the tenth double-slope pitched roof XD10 and the twelfth double-slope pitched roof XD12 are reversely inserted into the corresponding quick insertion holes 4-1, 4-2, 4-3 and 4-4 at the other side of the tool body 1, the sealing surfaces 03 of the four pitched roofs are also substantially in the same plane, but all face the second processing reference surface 3 of the tool body 1. As shown in fig. 7a and 7b, after the pitched roof is installed and fixed, for example, the first double-slope pitched roof XD1 is inserted into the quick insertion hole 4-1, and the pitched roof rod is fixed by using the set screw 6, the sealing surface 03 of the pitched roof faces the first processing reference surface 2 of the tool body 1. Then the tool 1 is put into a grinding machine, and the adhesive sealing surface 03 of the inclined top can be processed and maintained through the grinding wheel 5. When all the inclined roofs are installed, four inclined roofs can be ground and processed at the same time, so that the method is efficient and convenient, and the labor intensity is reduced.
In order to achieve the purpose, in one embodiment of the present invention, the spatial positions of the quick insertion holes 4-1, 4-2, 4-3, 4-4 in the tooling are limited, so as to ensure that the sealing surface of the oblique roof can be positioned at a position meeting the processing requirement after the oblique roof is installed. Namely, the inclined included angle between each quick inserting hole and the processing datum plane 2, 3 is equal to the inclined included angle of the inclined jacking rod 01 of the corresponding inserted inclined jacking i The method comprises the steps of carrying out a first treatment on the surface of the The inclination angle of the rotation included angle of each quick inserting through hole relative to the processing datum planes 2 and 3 and the corresponding inserted glue sealing surface 03 of the inclined top is equal to Q i . As shown in fig. 4 and 4a to 4c, in this embodiment, four quick-insertion holes 4-1, 4-2, 4-3, 4-4 are holes formed by facing the two adjacent sides of the first and second machining reference surfaces 2, 3. The four quick-insertion holes 4-1, 4-2, 4-3, 4-4 are inclined at an angle P relative to the two machining reference surfaces 2, 3 i The respective methods can be: p1 is 4.99 0 ~ 5.03 0 ; 5 0 ~ 5.04 0 ; 4.98 0 ~ 5.02 0 ; 5.06 0 ~ 5.10 0 . Preferably, P1 is 5.01 respectively 0 、5.02 0 、50 And 5.08 0 . In addition, please refer to FIG. 4b, the four quick-connect holes 4-1, 4-2, 4-3, 4-4a rotation angle Q relative to the two processing datum planes 2, 3 i The method sequentially comprises the following steps: q1 is positive 3.53 0 ~ 3.57 0 The method comprises the steps of carrying out a first treatment on the surface of the Q2 is minus 4.67 0 ~ 4.71 0 The method comprises the steps of carrying out a first treatment on the surface of the Q3 is positive 1.02 0 ~ 1.06 0 The method comprises the steps of carrying out a first treatment on the surface of the Q4 is minus 10.23 0 ~ 10.27 0 . Preferred Q1 is positive 3.55 0 The method comprises the steps of carrying out a first treatment on the surface of the Q2 is minus 4.69 0 The method comprises the steps of carrying out a first treatment on the surface of the Q3 is positive 1.04 0 The method comprises the steps of carrying out a first treatment on the surface of the Q4 is minus 10.25 0 . In the section shown in fig. 4c, the included angle of counterclockwise rotation of the quick insertion hole is defined as positive, such as Q1 and Q3; the angle of clockwise rotation is negative, such as Q2 and Q4. An inclined included angle P defining the space positions of the four quick-insertion holes 4-1, 4-2, 4-3 and 4-4 i And a rotation angle Q i Inclined included angle P of inclined ejection rod 01 of the double-inclination inclined ejection i Inclination angle Q of sealing surface 03 i The same is adopted, so that after the inclined roof is inserted into the quick insertion hole, the glue sealing surface 03 of the inclined roof can be ensured to be positioned at a position meeting the processing requirement. In order to ensure the processing precision of the inclined roof, a positioning mechanism for fixing the inclined roof is further arranged on the body 1. In this embodiment, the positioning mechanism is a set screw mechanism. Namely, screw holes 4-1a, 4-2b, 4-3c and 4-4d which are correspondingly communicated with the quick-insertion holes 4-1, 4-2, 4-3 and 4-4 and set screws matched with the screw holes are arranged on the processing reference surface. The positioning mechanisms are two sets, as shown in fig. 5, one set is arranged on the upper side of the first processing datum plane 2 and is used for fixing a class of inclined roofs; as shown in fig. 6, another sleeve is arranged at the lower side of the second machining reference surface 3 and is used for fixing another type of inclined top which is reversely inserted.
Furthermore, according to the requirements of the processing of the pitched roof, other quick-insertion holes can be arranged on the body 1 of the invention, for example, two single-pitch quick-insertion holes which can be provided with other four single-pitch pitched roofs can be arranged beside the quick-insertion holes provided with the double-pitch pitched roof, namely, the oblique included angle P relative to the two processing datum planes 2 and 3 is only arranged i 4.98 of 0 ~ 5.02 0 Preferably, the inclination angle P i Is 5.0 0 And the sealing surface inclination angle Q i Zero single-slope quick-insertion hole. When the single-inclined quick insertion hole of the single-inclined top is in the same level with the sealing surface of the double-inclined topAnd then all 12 inclined roofs required by a die cavity can be conveniently machined and maintained by using the tool. The tool is adopted to process the inclined top during working, and the inclined top can be selected on the principle of high efficiency and low cost.
When the tool is used for machining a plurality of inclined roofs, the sealing surface of the machined surface, namely the inclined roofs, does not need to be adjusted and corrected hard, so that the grinding wheel can quickly grind and machine the plurality of inclined roofs at one time, the inclination correction and repair of complex shapes are simple and quick, the working time is shortened, the labor intensity is reduced, and the working efficiency is improved. Thereby greatly reducing the burrs and the step difference of the face shell, saving labor, financial resources and time and achieving the effects of increasing yield, improving efficiency, saving energy and reducing consumption.
The above examples are only for illustrating specific embodiments of the present invention. It should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the spirit of the invention, and these modifications and variations should be considered to be within the scope of the invention.
Claims (9)
1. The processing tool for the inclined roof of the injection mold is characterized by comprising a body, wherein the body is provided with two parallel processing datum planes, and a plurality of quick insertion holes corresponding to the shape of an inclined roof rod of the inclined roof are formed in the body; after a first group of inclined ejection rods of the double-inclined ejection arranged on one side of a remote controller surface shell in an injection molding cavity are inserted into the quick insertion holes, the sealing surfaces of the first group of double-inclined ejection are positioned on the same plane and are parallel to a processing reference surface of the body; and after the inclined ejector rods of the second group of double-inclined ejector rods which are correspondingly matched with the double-inclined ejector rods in the first group and are arranged on the other side of the remote controller surface shell in the injection molding cavity are inserted into the quick insertion holes, the sealing surfaces of the second group of double-inclined ejector rods are positioned on the same plane and are parallel to the other processing reference surface of the body.
2. The tooling of claim 1, wherein the oblique angle between each quick-insertion hole and the tooling reference surface is equal to the oblique angle of the oblique ejector rod of the corresponding inserted oblique ejector; the rotation included angle of each quick inserting hole relative to the processing reference surface is equal to the inclination angle of the sealing surface of the corresponding inserted oblique top.
3. The machining tool according to claim 2, wherein the number of the quick insertion holes is four, and the inclined included angles between the four quick insertion holes and the machining reference surface are 4.990-5.030 respectively; 50-5.040; 4.980-5.020; 5.060-5.100.
4. The processing tool according to claim 2, wherein the rotation angles of the four quick-insertion holes relative to the processing reference surface are sequentially positive 3.530-3.570; negative 4.670-4.710; positive 1.020-1.060; negative 10.230-10.270.
5. The tooling of claim 1, wherein the body further comprises a single-slope quick-insertion hole, and the single-slope quick-insertion hole and the machining reference surface have an inclined angle equal to that of the corresponding inserted oblique-top rod.
6. The tooling of claim 5, wherein the single-bevel quick-insertion hole has an inclined angle 4.980-5.020 with the machining reference surface.
7. The tooling of claim 1, wherein the body is further provided with a positioning mechanism for securing the pitched roof.
8. The tooling of claim 7, wherein the positioning means is provided in two sets, one set being provided on an upper side of one of the machining datum surfaces and the other set being provided on a lower side of the other machining datum surface.
9. The tooling of claim 7, wherein the positioning mechanism comprises a screw hole formed in the machining reference surface and in communication with the quick-insertion hole, and a set screw engaged with the screw hole.
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