CN110757202A - Intensive automobile panel mould processing workstation - Google Patents

Intensive automobile panel mould processing workstation Download PDF

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Publication number
CN110757202A
CN110757202A CN201911155218.3A CN201911155218A CN110757202A CN 110757202 A CN110757202 A CN 110757202A CN 201911155218 A CN201911155218 A CN 201911155218A CN 110757202 A CN110757202 A CN 110757202A
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China
Prior art keywords
positioning
standard
inserts
standard positioning
automobile panel
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CN201911155218.3A
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Inventor
周艾兵
王卫卫
孙晨翔
石炳欣
苏晓华
王文英
朱文博
朱翠红
杨云
常红梅
房海风
李红楷
刘雪锋
牛文猛
任文志
孙志国
杨猛
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HEBI TIANQI MOTOR DIES CO Ltd
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HEBI TIANQI MOTOR DIES CO Ltd
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Priority to CN201911155218.3A priority Critical patent/CN110757202A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/03Stationary work or tool supports

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

本发明公开了一种集约化汽车覆盖件模具加工工作台,解决了大型机床加工汽车覆盖件模具对镶块的定位夹紧困难、拉直找正费时及加工精度难以保证的技术问题。本发明包括工作台本体,工作台本体上设置有标准定位孔,所述工作台本体的上端面设置有至少一个标准定位区,标准定位区包括键槽和等间隔布置的螺钉孔,与键槽插接配合设置有定位键,与螺栓孔螺栓连接有定位压紧块,定位键和定位压紧块之间卡接镶块。本发明一次可以安装若干个镶块,只用一次拉直找正时间就可以完成多个镶块的加工;分组模块化标准定位区的应用,实现了不同大小的镶块都可以快速高精确定位,省去了不同尺寸镶块需要不同的工装来定位压紧的问题,工装节省了80%左右。

Figure 201911155218

The invention discloses an intensive automobile panel mold processing workbench, which solves the technical problems of difficult positioning and clamping of inserts by large-scale machine tool processing auto panel molds, time-consuming straightening and alignment, and difficulty in ensuring machining accuracy. The invention includes a worktable body, a standard positioning hole is arranged on the worktable body, at least one standard positioning area is set on the upper end surface of the worktable body, and the standard positioning area includes a key slot and equally spaced screw holes, which are inserted into the key slot. A positioning key is arranged in coordination, a positioning pressing block is connected with the bolt hole and bolt, and an insert block is clamped between the positioning key and the positioning pressing block. The invention can install several inserts at one time, and can complete the processing of multiple inserts with only one straightening and aligning time; the application of the grouped modular standard positioning area realizes that inserts of different sizes can be positioned quickly and accurately , eliminating the problem that different sizes of inserts require different tooling for positioning and pressing, and the tooling is saved by about 80%.

Figure 201911155218

Description

一种集约化汽车覆盖件模具加工工作台A kind of intensive automobile panel mold processing workbench

技术领域technical field

本发明涉及汽车覆盖件模具技术领域,特别是指一种集约化汽车覆盖件模具加工工作台。The invention relates to the technical field of automobile panel molds, in particular to an intensive automobile panel mold processing workbench.

背景技术Background technique

在常规的汽车覆盖件大型模具加工中,大型汽车覆盖件模具上有较多的小镶块。因大型机床加工设备较大,直接使用大型机床加工设备对小镶块进行加工,小镶块定位困难,每个小镶块均需要进行拉直找正,加工时拉直找正浪费时间多。另外,使用大设备加工小镶块抖动厉害,精度不高,且镶块加工工时较短,造成镶块加工的大部分时间耗费在定位夹紧和拉直找正方面,进一步导致精度难以保证,造成较大的成本浪费。In the conventional processing of large molds for automobile panels, there are many small inserts on the molds for large auto panels. Due to the large processing equipment of the large machine tool, the small inserts are directly processed by the large machine tool processing equipment, and the positioning of the small inserts is difficult. In addition, the use of large equipment to process small inserts has severe jitter, low precision, and short processing time for inserts, resulting in most of the time spent in insert processing in positioning, clamping, straightening and alignment, which further leads to difficulty in ensuring accuracy. resulting in a large cost waste.

发明内容SUMMARY OF THE INVENTION

针对上述背景技术中的不足,本发明提出一种集约化汽车覆盖件模具加工工作台,解决了大型机床加工汽车覆盖件模具对镶块的定位夹紧困难、拉直找正费时及加工精度难以保证的技术问题。In view of the above-mentioned deficiencies in the background technology, the present invention proposes an intensive automobile panel mold processing workbench, which solves the difficulty of positioning and clamping the inserts, time-consuming straightening and alignment, and difficulty in machining accuracy for large-scale machine tool processing of automobile panel molds. Guaranteed technical issues.

本发明的技术方案是这样实现的:一种集约化汽车覆盖件模具加工工作台,包括工作台本体,工作台本体上设置有标准定位孔,所述工作台本体的上端面设置有至少一个标准定位区,标准定位区包括键槽和等间隔布置的螺钉孔,与键槽插接配合设置有定位键,与螺栓孔螺栓连接有定位压紧块,定位键和定位压紧块之间卡接镶块。The technical solution of the present invention is realized as follows: an intensive automobile panel mold processing workbench, including a workbench body, a standard positioning hole is set on the workbench body, and at least one standard positioning hole is set on the upper end surface of the workbench body Positioning area, the standard positioning area includes keyways and equally spaced screw holes. There are positioning keys that are inserted and matched with the keyways. There are positioning pressing blocks connected with the bolt holes. The positioning keys and the positioning pressing blocks are clamped with inserts. .

进一步地,所述定位压紧块包括通过斜面可调配合的动楔块和定楔块,动楔块的斜面压接在定楔块的斜面上方,定楔块上开设有与螺钉孔相配合的固定螺钉孔,动楔块上开设有与螺钉孔相配合的长孔。Further, the positioning and pressing block includes a movable wedge and a fixed wedge that can be adjusted and matched through the inclined surface, the inclined surface of the moving wedge is crimped above the inclined surface of the fixed wedge, and the fixed wedge is provided with a screw hole to match. The fixed screw holes of the movable wedge block are provided with long holes matched with the screw holes.

进一步地,所述标准定位区设置有四个,四个标准定位区成田字形布置在工作台本体上。Further, there are four standard positioning areas, and the four standard positioning areas are arranged on the workbench body in a Narita shape.

进一步地,所述键槽围绕标准定位区成“口”字形设置。Further, the keyway is arranged in a "mouth" shape around the standard positioning area.

进一步地,所述键槽设置有不同的宽度。Further, the keyways are provided with different widths.

进一步地,各个标准定位区内螺钉孔的间隔距离各不相同。Further, the spacing distances of the screw holes in each standard positioning area are different from each other.

进一步地,所述标准定位孔设置有三个,其中两个标准定位孔设置在工作台本体上端面的一侧,另一个标准定位孔设置在工作台本体上端面的另一侧。Further, there are three standard positioning holes, wherein two standard positioning holes are arranged on one side of the upper end face of the workbench body, and the other standard positioning hole is arranged at the other side of the upper end face of the workbench body.

本发明的有益效果为:The beneficial effects of the present invention are:

1.本发明一次可以安装若干个镶块,只用一次拉直找正时间就可以完成多个镶块的加工,设备拉直找正效率提升数十倍;1. The present invention can install several inserts at a time, and the processing of multiple inserts can be completed in one straightening and alignment time, and the straightening and alignment efficiency of the equipment is improved by dozens of times;

2. 按照传统方式的加工机床加工小镶块来说,加工机床开机后50%的时间都用在定位夹紧小镶块上面,本发明取消了加工机床上定位夹紧镶块的工作,采用线下定位夹紧模式,让加工机床工作效率提升至100%;2. According to the traditional processing machine tool for processing small inserts, 50% of the time after the processing machine is turned on is spent on positioning and clamping the small inserts. The present invention cancels the work of positioning and clamping the inserts on the processing machine. The offline positioning and clamping mode increases the working efficiency of the processing machine tool to 100%;

3.采用了三面定位的定位模式,定位精度高,且定位牢固;消除了普通定位时因定位不牢固造成的加工震颤,加工精度得以良好保证,因此大幅度提升了镶块的加工精度;3. The positioning mode of three-sided positioning is adopted, with high positioning accuracy and firm positioning; the machining vibration caused by the weak positioning during ordinary positioning is eliminated, and the machining accuracy is well guaranteed, thus greatly improving the machining accuracy of the insert;

4.分组模块化标准定位区的应用,实现了不同大小的镶块都可以快速高精确定位,省去了不同尺寸镶块需要不同的工装来定位压紧的问题,工装节省了80%左右;4. The application of grouping modular standard positioning area realizes that inserts of different sizes can be positioned quickly and accurately, eliminating the problem that different sizes of inserts need different tooling for positioning and pressing, saving about 80% of tooling;

5.采用本发明对镶块定位压紧迅速,拉直找正专业技能要求大幅度降低,定位压紧时只需对准面,然后拧下螺钉即可,对定位镶块的技能要求大幅度降低。工作台本体采用三面定位、一键压紧的方式,让对镶块的定位和压紧速度由原先的半小时提升到2分钟,效率提升15倍。5. Using the present invention, the positioning and pressing of the inserts are rapid, and the professional skills required for straightening and alignment are greatly reduced. When positioning and pressing, it is only necessary to align the surface, and then unscrew the screws. The skill requirements for positioning the inserts are greatly reduced. reduce. The worktable body adopts the method of three-sided positioning and one-key pressing, which increases the positioning and pressing speed of the inserts from the original half an hour to 2 minutes, and the efficiency is increased by 15 times.

附图说明Description of drawings

为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, which are common in the art. As far as technical personnel are concerned, other drawings can also be obtained based on these drawings without any creative effort.

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为图1中定位压紧块的结构示意图;Fig. 2 is the structural representation of the positioning and pressing block in Fig. 1;

图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;

图4为图2的剖视图。FIG. 4 is a cross-sectional view of FIG. 2 .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

一种集约化汽车覆盖件模具加工工作台,如图1所示,包括工作台本体1,工作台本体1为长方体形,工作台本体1上端面设置有用于相对加工机床定位的标准定位孔1-1。标准定位孔1-1设置有三个,其中两个标准定位孔1-1设置在工作台本体1上端面的一侧,另一个标准定位孔1-1设置在工作台本体1上端面的另一侧。采用工作台本体1通过标准定位孔1-1实现与加工机床之间的基准定位,在工作台本体1上再对不同的镶块5进行定位。An intensive automobile cover mold processing workbench, as shown in Figure 1, includes a workbench body 1, the workbench body 1 is in the shape of a cuboid, and the upper end surface of the workbench body 1 is provided with a standard positioning hole 1 for positioning relative to a processing machine tool -1. There are three standard positioning holes 1-1, of which two standard positioning holes 1-1 are set on one side of the upper end face of the workbench body 1, and the other standard positioning hole 1-1 is set on the other side of the upper end face of the workbench body 1. side. The worktable body 1 is used to realize the reference positioning with the processing machine tool through the standard positioning hole 1-1, and then the different inserts 5 are positioned on the worktable body 1.

所述工作台本体1的上端面设置有四个标准定位区2,四个标准定位区2成田字形布置在工作台本体1上,对工作台本体1进行一次定位后,可以在各个标准定位区2对数个镶块5进行同步加工,无需对数个镶块5逐一定位加工后拆除再对下一个镶块5进行定位加工。The upper end face of the worktable body 1 is provided with four standard positioning areas 2, and the four standard positioning areas 2 are arranged on the worktable body 1 in a shape of a field. 2. Simultaneous processing is performed on several inserts 5, and there is no need to position and process several inserts 5 one by one and then remove them, and then perform positioning and processing on the next insert 5.

每个标准定位区2包括键槽2-1和等间隔布置的螺钉孔2-2,键槽2-1围绕标准定位区2成“口”字形设置且各个标准定位区2的键槽2-1设置有不同的宽度,各个标准定位区2内螺钉孔2-2之间的间距各不相同。不同宽度的键槽2-1及不同间隔的螺钉孔2-2能够有效扩大适用范围,使整个工作台本体1不仅只能定位一种规格的镶块5,能够同时满足不同规格的镶块5的加工定位需求。Each standard positioning area 2 includes a keyway 2-1 and equally spaced screw holes 2-2. The keyway 2-1 is arranged in a "mouth" shape around the standard positioning area 2, and the keyway 2-1 of each standard positioning area 2 is provided with With different widths, the distances between the screw holes 2-2 in each standard positioning area 2 are different. The key grooves 2-1 of different widths and the screw holes 2-2 of different intervals can effectively expand the scope of application, so that the entire worktable body 1 can not only locate the inserts 5 of one specification, but also meet the requirements of the inserts 5 of different specifications. Processing positioning requirements.

与键槽2-1插接配合设置有定位键3,与螺栓孔2-2螺栓连接有定位压紧块4,定位键3和定位压紧块4之间卡接镶块5。在定位键3和定位压紧块4的作用下,每个标准定位区2对镶块5采用三面定位的定位模式,不仅定位精度高,且定位牢固;消除了普通定位时因定位不牢固造成的加工震颤,加工精度得以良好保证,因此大幅度提升了镶块的加工精度。工作台本体1采用三面定位、一键压紧的方式,让对镶块的定位和压紧速度由原先的半小时提升到2分钟,效率提升15倍。A locating key 3 is provided for inserting with the keyway 2-1, a locating pressing block 4 is bolted to the bolt hole 2-2, and an insert 5 is clamped between the locating key 3 and the locating pressing block 4. Under the action of the positioning key 3 and the positioning pressing block 4, each standard positioning area 2 adopts the positioning mode of three-sided positioning for the insert 5, which not only has high positioning accuracy, but also has a firm positioning; Therefore, the machining accuracy of the insert is greatly improved. The worktable body 1 adopts the method of three-sided positioning and one-key pressing, which increases the positioning and pressing speed of the inserts from the original half an hour to 2 minutes, and the efficiency is increased by 15 times.

如图2-4所示,所述定位压紧块4包括通过斜面可调配合的动楔块4-2和定楔块4-1,动楔块4-2的斜面压接在定楔块4-1的斜面上方。定楔块4-1上开设有与螺钉孔2-2相配合的固定螺钉孔4-11,则定楔块4-1可通过与固定螺钉孔4-11相配合的螺钉固定设置在螺钉孔2-2上。动楔块4-2上开设有与螺钉孔相配合的长孔4-21,动楔块4-2可以通过与长孔4-21相配合的螺钉固定在螺钉孔2-2上,通过松动螺钉,能够调节动楔块4-2沿着压接的斜面相对定楔块4-1移动位置。As shown in Fig. 2-4, the positioning and pressing block 4 includes a movable wedge 4-2 and a fixed wedge 4-1 which can be adjusted and matched through inclined surfaces, and the inclined surface of the movable wedge 4-2 is crimped on the fixed wedge. 4-1 above the slope. The fixed wedge 4-1 is provided with a fixing screw hole 4-11 matched with the screw hole 2-2, then the fixed wedge 4-1 can be fixedly arranged in the screw hole by a screw matched with the fixing screw hole 4-11 2-2 on. The moving wedge 4-2 is provided with a long hole 4-21 which is matched with the screw hole. The moving wedge 4-2 can be fixed on the screw hole 2-2 by the screw matched with the long hole 4-21, and by loosening The screw can adjust the moving position of the movable wedge 4-2 relative to the fixed wedge 4-1 along the crimped inclined plane.

本发明未详尽之处均为本领域技术人员所公知的常规技术手段。The non-exhaustive parts of the present invention are conventional technical means known to those skilled in the art.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (7)

1. The utility model provides an intensification auto panel mould processing workstation which characterized in that: the machining fixture comprises a workbench body (1), wherein standard positioning holes (1-1) are formed in the workbench body (1), at least one standard positioning area (2) is arranged on the upper end face of the workbench body (1), the standard positioning area (2) comprises key grooves (2-1) and screw holes (2-2) which are arranged at equal intervals, positioning keys (3) are arranged in a splicing fit with the key grooves (2-1), positioning pressing blocks (4) are connected with the bolt holes (2-2) through bolts, and workpieces (5) which are inserted into the positioning keys (3) and the positioning pressing blocks (4) in a clamping mode are connected.
2. The intensive automobile panel mold processing workstation of claim 1, wherein: the positioning compression block (4) comprises a movable wedge block (4-2) and a fixed wedge block (4-1) which are in adjustable fit through inclined planes, the inclined plane of the movable wedge block (4-2) is in compression joint with the inclined plane of the fixed wedge block (4-1), a fixed screw hole (4-11) matched with the screw hole (2-2) is formed in the fixed wedge block (4-1), and a long hole (4-21) matched with the screw hole is formed in the movable wedge block (4-2).
3. The intensive automobile panel mold processing workstation of claim 2, wherein: the four standard positioning areas (2) are arranged on the workbench body (1) in a shape like a Chinese character 'tian'.
4. An intensive automobile panel mold processing workbench according to any one of claims 1-3, wherein: the key groove (2-1) is arranged around the standard positioning area (2) in a square shape.
5. The intensive automobile panel mold processing workbench according to claim 4, wherein: the key grooves (2-1) are provided with different widths.
6. The intensive automobile panel mold processing workstation of claim 5, wherein: the spacing distances of the screw holes (2-2) in the standard positioning areas (2) are different.
7. The intensive automobile panel mold processing workstation of claim 5, wherein: the number of the standard positioning holes (1-1) is three, wherein two standard positioning holes (1-1) are arranged on one side of the upper end face of the workbench body (1), and the other standard positioning hole (1-1) is arranged on the other side of the upper end face of the workbench body (1).
CN201911155218.3A 2019-11-22 2019-11-22 Intensive automobile panel mould processing workstation Pending CN110757202A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112916748A (en) * 2020-12-29 2021-06-08 中国第一汽车股份有限公司 Automatic machining line lower straightening device and method for small insert of automobile cold stamping die
CN116352508A (en) * 2023-05-08 2023-06-30 杭州冠锋科技有限公司 Horizontal numerical control milling and drilling machine

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CN112916748A (en) * 2020-12-29 2021-06-08 中国第一汽车股份有限公司 Automatic machining line lower straightening device and method for small insert of automobile cold stamping die
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Application publication date: 20200207