CN110295445B - 一种户外用毛巾面料 - Google Patents

一种户外用毛巾面料 Download PDF

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CN110295445B
CN110295445B CN201910689211.3A CN201910689211A CN110295445B CN 110295445 B CN110295445 B CN 110295445B CN 201910689211 A CN201910689211 A CN 201910689211A CN 110295445 B CN110295445 B CN 110295445B
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fibrilia
soaking
bleaching
skin
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CN110295445A (zh
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付劲松
张练军
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Yueyang Baoli Textiles Co ltd
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Abstract

本发明公开了一种户外用毛巾面料，该面料包括基底层、亲肤层以及毛圈层，其中，所述毛圈层成型于基底层表面，而所述亲肤层直接成型与基底层上与毛圈层相对的另一侧面上，其亲肤层由锦纶、氨纶、粘胶纤维以及壳素纤维混纺成型，基底层由经过酶解和紫外线隔离因子填充处理的麻纤维混合物与棉纤维、竹纤维混纺制成的经纱和上述麻纤维混合物和棉纤维混纺制成的纬纱织造而成。本发明的面料外观饱满厚实、手感舒适，且具有较强的韧性、抗紫外线和抑菌效果。

Description

一种户外用毛巾面料
技术领域
本发明涉及纺织技术领域中的户外织物面料，具体涉及一种户外用毛巾面料。
背景技术
随着社会生活水平的提高，越来越多人开始选择增加户外运动来提高生活质量和身体素质。其中，在进行户外活动或者旅游的过程中，特别是进行海滩活动时，长时间的阳光直射，容易对皮肤造成损伤，导致皮肤容易失去弹性以及黑色素累积，严重者甚至会引发导致皮肤癌，需要遮挡物进行皮肤表面的保护；另外，在进行户外活动时，大量还会出汗，也容易出现伤口，需要对其进行擦拭来保持皮肤表面的舒适度并对伤口进行清洁处理。
基于上述原因，很多人在进行上述活动时都会随身携带毛巾或者浴巾，一方面用来遮挡身体部位防止晒伤，而另外一方面则能用来擦拭汗液，保持皮肤表面的干爽。但是现有的毛巾或者浴巾其结构都较为简单，与家用的毛巾和浴巾无异，而为保证柔软性、舒适性和吸水性等使用要求，目前基本上都采用纯棉纱织造，抗紫外线功能较低、同时不具有抗菌抑菌效果，弹性和韧性也不理想。而随着消费者对产品的需求越来越高，在追求其实用性的同时注重其功能性，现有的毛巾或者浴巾已不能满足大众户外活动的需求；因而需要设计出一种兼备柔软性、舒适性、吸水性、抗菌抑菌和防紫外线的专用于用于户外的面料，并将其制备成毛巾或者浴巾来满足大众的需求。
发明内容
本发明所解决的技术问题在于提供一种户外用毛巾面料，以解决上述技术背景中的缺陷。
本发明所解决的技术问题采用以下技术方案来实现：
一种户外用毛巾面料，为三层复合织物层，包括基底层、亲肤层以及毛圈层，其中，所述毛圈层成型于基底层表面，而所述亲肤层直接成型于基底层上与毛圈层相对的另一侧面上，所述亲肤层由65～70质量份的锦纶、30～35质量份的氨纶、8～12质量份的粘胶纤维以及3～5质量份的甲壳素纤维混纺成型；而所述基底层包括经纱和纬纱，所述经纱为棉纤维、竹纤维、改性麻纤维按3:1:2的比例混纺制成的混纺纱，而所述纬纱为棉纤维与改性麻纤维按照30:70的比例混纺制成的混纺纱。
而所述改性麻纤维的制备方法为：将剑麻、蕉麻剪切成20～40mm的短纤维形态，然后与亚麻按照质量比亚麻：剑麻：蕉麻为3:1:1的比例混合，用碱液浸泡漂煮后洗净，再用木聚糖酶进行酶解处理，再将麻纤维混合物速冷后投入温水中进行浸泡，浸泡时加入紫外线隔离因子，在高速搅拌条件下使紫外线隔离因子对麻纤维混合物中的纤维细胞进行填充和修补，循环操作速冷和温水浸泡过程3次即得到改性麻纤维成品。
作为进一步限定，所述亲肤层的厚度为0.8～1.2mm，而所述基底层的厚度为3～5mm，两者通过棉线纺织成一体。
作为进一步限定，所述毛圈层成型在基底层表面上，其上设置有提花面。
作为进一步限定，所述基底层上成型有网状面，且在网状面上成型有纤维空穴，所述网状面的网孔为圆孔。
作为进一步限定，所述基底层面料总紧度为95％～120％，而毛圈层部分的面料总紧度为75％～90％，在该总紧度条件下，面料表面能兼顾较佳的舒适性和吸水性。
作为进一步限定，所述基底层的经纱的线密度为20～25tex，而纬纱的线密度为17～20tex，其经纱的纱线间间隙的平均宽度大于100μm，纬纱的纱线间的间隙的平均宽度大于80μm。
作为进一步限定，所述毛圈层由精梳棉或者精梳棉与聚酯纤维混纺后得到的无捻纱成型制成。
作为进一步限定，麻纤维混合物用碱液处理时，按照每1000ml水加50～60gNaOH的比例配置煮漂液，进行麻料漂煮时，按照麻纤维：煮漂液的质量比为1:8～1:10的比例进行漂煮，漂煮过程中加入螯合分散剂和稳定剂，漂煮时长为1.5～2h，漂煮完成后用弱酸调至中性即完成碱液处理。
作为进一步限定，所述紫外线隔离因子为纳米二氧化钛、纳米氧化锌、纳米氧化铈或三者的任意比例的混合物，其加入总量为改性麻纤维原料的质量比的3～5％。
作为进一步限定，对麻纤维混合物进行所述温水浸泡时，可在温水中加入紫外线隔离因子的同时一并加入十二烷基硫酸钠、聚乙二醇200或400以及吐温20作为分散剂。
作为进一步限定，对麻纤维混合物进行速冷和浸泡操作时，速冷的环境温度为-25～-18℃，速冷至麻纤维混合物表面为0～5℃时，投入50～60℃的恒温温水中浸泡，第一次和第二次浸泡时间为20～30min，而第三次浸泡时间为90～120min。
作为进一步限定，所述基底层在织造浴巾或者毛巾前，可采用亲水性柔软剂以及增韧剂进行浸泡处理来提高其柔韧性。
有益效果：本发明的面料设置有三层结构，整体面料外观饱满厚实、手感舒适、吸水性佳，其外层为毛圈层，中间层为基底层，通过毛圈层和基底层的设置即保留了类似于纯棉毛巾织物的手感，有效提高面料的手感和舒适性能，基本上满足了人们对织物的柔软性和舒适性要求，同时，基底层中通过进行处理的麻织物来调整织物在抗紫外线和舒适性等方面的特性，有效地防止了紫外线透过织物，避免因紫外线过多照射人体而引起的各种疾病，而在基底层的下表面设置有亲肤层，其亲肤层能有效抗菌防霉，同时亲肤性好，手感柔软飘逸，具有一定的强度和韧性。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
在本实施例中，一种户外用毛巾面料为三层复合织物层，其包括基底层、亲肤层以及毛圈层，其中，亲肤层由70质量份的锦纶、32质量份的氨纶、10质量份的粘胶纤维以及3质量份的甲壳素纤维混纺成型，由于粘胶纤维和甲壳素纤维的使用，能有效提高其表面抑菌抗菌性能和抗螨虫生长效果，且该比例的粘胶纤维与锦纶和氨纶的组合使得亲肤层的表面特性接近于内衣，具有较佳的弹性和亲肤性，可与敏感部位皮肤进行直接接触。而基底层由经纱和纬纱织造成型，其经纱的线密度为20～25tex，纱线间间隙的平均宽度大于100μm；而纬纱的线密度为17～20tex，纱线间的间隙的平均宽度大于80μm，而在基底层表面成型有网状面，该网状面的网孔为圆孔，且在网状面上成型有纤维空穴，这种网状结构能有效提高基底层的吸水、透水性能，同时能保持基底层整体结构，而不至于因为拉扯而发生变形；在本实施例中，亲肤层厚度为1mm，而基底层的厚度为4mm，两者通过棉线纺织成一体来保持整体性能。
在本实施例中，基底层具有较佳的抗菌抑菌效果，且具有较强的韧性、抗扯裂和抗紫外效果，使得该面料在制备浴巾和毛巾时，能对包裹部位进行防晒保护。而上述功能的获得是因为基底层使用了改性麻纤维的结构，该改性麻纤维通过将剑麻、蕉麻进行处理后制备，由于剑麻、蕉麻本身纤维较粗较长，不适合作为织物面料，因而需要进行剪切处理，将其与剪切成20～40mm的短纤维形态，然后与亚麻按照亚麻：剑麻：蕉麻为3:1:1的比例进行碱液漂煮处理，其漂煮过程能将麻料纤维柔软性提高，除去麻料纤维上的果胶物，提高纤维分裂度，便于后续加工织造，而亚麻：剑麻：蕉麻的比例混合是因为亚麻的长度一般为17～25mm，与短纤维形态的剑麻：蕉麻在织造时形成交联，保证结构稳定性，并通过不同麻料的收缩率不同来获得韧性和强度的增强，由此形成的织物软硬适度，有利于提高舒适性。
而麻料纤维组合物经过碱液浸泡漂煮来缓解麻料吸水效果不足的缺陷，并提高麻料纤维的加工性能，漂煮时按照每1000ml水加50gNaOH的比例配置煮漂液，进行麻料漂煮时，按照麻纤维：煮漂液的质量比为1:10的比例进行漂煮，漂煮过程中加入螯合分散剂和稳定剂，漂煮时长为1.5～2h，漂煮完成后用弱酸调至中性即完成碱液处理。碱液处理后洗净，再用木聚糖酶进行酶解处理，破坏其纤维表面的细胞壁，并降解麻纤维中的半纤维素，使得纤维细胞壁变得疏松多孔，然后将麻纤维混合物在-20℃的温度下进行速冷，使得麻料的疏松多孔纤维细胞壁保持，当速冷至麻纤维混合物表面为0～5℃时，投入50～60℃的恒温温水中浸泡，浸泡过程中在温水中加入紫外线隔离因子，并加入十二烷基硫酸钠、聚乙二醇200或400以及吐温20作为分散剂，高速搅拌条件下使紫外线隔离因子对麻纤维混合物中的疏松多孔纤维细胞壁进行填充和修补，即将紫外线隔离因子与该多孔纤维细胞壁进行嵌合来形成有效的紫外线隔离层，并通过多次速冷和温水浸泡来持续提高紫外线隔离因子在纤维细胞结构中填充和嵌合的稳定性，进而提高麻纤维混合物中麻纤维与紫外线隔离因子的结合效果即得到具有抗菌抑菌效果、较强的韧性和抗紫外效果的改性麻纤维成品。
而在本实施例中，为了使改性麻纤维成品性质更加稳定，紫外线隔离因子为纳米二氧化钛、纳米氧化锌的1:1混合物，纳米二氧化钛和纳米氧化锌是两种有效的紫外线隔离因子，可以起到良好的紫外线隔离效果，通过两者比例的合理配合，可以使紫外线隔离作用更强，紫外线隔离因子的加入总量为改性麻纤维原料的质量比的3～5％，该比例足以实现有效的紫外线隔离，同时还避免了因紫外线隔离因子过量添加导致的对后续工艺和纤维质量的负面影响。而进行三次速冷和三次温水浸泡能有效将紫外线隔离因子与麻纤维进行嵌合，而由于采用的剑麻和蕉麻的纤维单丝本身较粗，因而能获得更好的嵌合效果，而三次速冷和浸泡则能在保证嵌合效果的同时减少工序的浪费，其第一次和第二次浸泡时间为20～30min，能有效实现紫外线隔离因子中纳米粒子的快速嵌合，并通过速冷过程固定，而第三次浸泡90～120min则能通过延长浸泡时间使尽量多的纳米粒子与麻纤维进行结合。
实施例中，改性麻纤维在基底层的结合方式为经纱和纬纱，其中，经纱为棉纤维、竹纤维、改性麻纤维按3:1:2的比例混纺制成的混纺纱，所述纬纱为棉纤维与改性麻纤维按照30:70的比例混纺制成的混纺纱，而基底层则由经纱和纬纱按照比例关系织造成型。而为了获得较佳的表面柔韧性，基底层在织造浴巾或者毛巾前，可采用亲水性柔软剂以及增韧剂进行浸泡处理来提高其柔韧性。
而毛圈层成型在基底层表面，由精梳棉与聚酯纤维混纺后得到的无捻纱成型制成，其上设置有提花面。基底层面料总紧度为95％～120％，而毛圈层部分的面料总紧度为75％～90％，在该总紧度条件下，面料表面能兼顾较佳的舒适性和吸水性。
在本实施例的条件下，面料的亲肤层与毛圈层均可作为人体接触面，其中亲肤层更为亲肤透气，其表面特性接近于内衣，因而可以在身体体表较干时对体表部位进行覆盖，来实现抗菌、防螨和防紫外保护；而身上出汗时或者体表有水时，可用毛圈层来进行擦干或者保温。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (9)

1.一种户外用毛巾面料，为三层复合织物层，其特征在于，包括基底层、亲肤层以及毛圈层，其中，所述毛圈层成型于基底层表面，而所述亲肤层直接成型于基底层上与毛圈层相对的另一侧面上，所述亲肤层由65～70质量份的锦纶、30～35质量份的氨纶、8～12质量份的粘胶纤维以及3～5质量份的甲壳素纤维混纺成型；而所述基底层包括经纱和纬纱，所述经纱为棉纤维、竹纤维、改性麻纤维按3:1:2的比例混纺制成的混纺纱，所述纬纱为棉纤维与改性麻纤维按照30:70的比例混纺制成的混纺纱；
所述改性麻纤维的制备方法为：将剑麻、蕉麻剪切成20～40mm的短纤维形态，然后与亚麻按照质量比亚麻：剑麻：蕉麻为3:1:1的比例混合，用碱液浸泡漂煮后洗净，碱液浸泡漂煮时，按照每1000ml水加50～60gNaOH的比例配置煮漂液，进行麻料漂煮时，按照麻纤维：煮漂液的质量比为1:8～1:10的比例进行漂煮，漂煮过程中加入螯合分散剂和稳定剂，漂煮时长为1.5～2h，漂煮完成后用弱酸调至中性即完成碱液处理；再用木聚糖酶进行酶解处理，再将麻纤维混合物速冷后投入温水中进行浸泡，浸泡时加入紫外线隔离因子，在高速搅拌条件下使紫外线隔离因子对麻纤维混合物中的纤维细胞进行填充和修补，循环操作速冷和温水浸泡过程3次即得到可用于制备基底层经纱和纬纱的改性麻纤维成品；进行速冷和温水浸泡操作时，先在-20℃的温度下进行速冷，当速冷至麻纤维混合物表面为0～5℃时，投入50～60℃的恒温温水中浸泡，第一次和第二次浸泡时间为20～30min，第三次浸泡时长为90～120min。
2.根据权利要求1所述的户外用毛巾面料，其特征在于，所述亲肤层的厚度为0.8～1.2mm，而所述基底层的厚度为3～5mm，两者通过棉线纺织成一体。
3.根据权利要求1所述的户外用毛巾面料，其特征在于，所述毛圈层成型在基底层表面上，其上设置有提花面。
4.根据权利要求1所述的户外用毛巾面料，其特征在于，所述基底层上成型有带圆形孔的网状面，并在网状面上成型有纤维空穴。
5.根据权利要求1所述的户外用毛巾面料，其特征在于，所述基底层面料总紧度为95％～120％，而毛圈层部分的面料总紧度为75％～90％。
6.根据权利要求1所述的户外用毛巾面料，其特征在于，所述基底层的经纱的线密度为20～25tex，而纬纱的线密度为17～20tex，其经纱的纱线间间隙的平均宽度大于100μm，纬纱的纱线间的间隙的平均宽度大于80μm。
7.根据权利要求1所述的户外用毛巾面料，其特征在于，对麻纤维混合物进行所述温水浸泡时，可在温水中加入紫外线隔离因子的同时一并加入十二烷基硫酸钠、聚乙二醇200或400以及吐温20作为分散剂。
8.一种户外用毛巾，其特征在于，采用权利要求1～7中任一一种户外用毛巾面料制备。
9.一种户外用浴巾，其特征在于，采用权利要求1～7中任一一种户外用毛巾面料制备。
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