CN110293611A - A kind of finger-jointed plate tinuous production - Google Patents
A kind of finger-jointed plate tinuous production Download PDFInfo
- Publication number
- CN110293611A CN110293611A CN201910584362.2A CN201910584362A CN110293611A CN 110293611 A CN110293611 A CN 110293611A CN 201910584362 A CN201910584362 A CN 201910584362A CN 110293611 A CN110293611 A CN 110293611A
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- Prior art keywords
- finger
- rack
- jointed plate
- sensing device
- sliding
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 230000006835 compression Effects 0.000 claims abstract description 21
- 238000007906 compression Methods 0.000 claims abstract description 21
- 239000012634 fragment Substances 0.000 claims abstract description 17
- 230000006698 induction Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000001976 improved effect Effects 0.000 description 11
- 239000002023 wood Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000008093 supporting effect Effects 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
Abstract
The invention discloses a kind of finger-jointed plate tinuous productions, including set a table, and set a table and are equipped with compression apparatus, set a table and dock with the feed end of high frequency press, and the discharge end of high frequency press is to being connected to cutting apparatus;Compression apparatus includes being located at the longitudinal moving device on setting a table, horizontal mobile device, mandril, the first sensing device, the second sensing device and third sensing device;Two sides of setting a table are respectively equipped with side plate, and the transmission of an at least side plate is connected with the first flexible actuator;Cutting apparatus includes the first rack, cutting saw mechanism, the second rack, finger-jointed plate transmission mechanism and fragment saw mechanism;The discharge end of finger-jointed plate transmission mechanism is equipped with the 4th sensing device, and the feed end of finger-jointed plate transmission mechanism is docked with the discharge end of high frequency press, and the feed end of finger-jointed plate transmission mechanism is equipped with the 5th sensing device;Mass production easy to operate, suitable for finger-jointed plate;It is time saving and energy saving when finger-jointed plate to cut, and cutting precision is high.The present invention is applied to finger-jointed plate production technical field.
Description
Technical field
The present invention relates to finger-jointed plate production technical fields, and in particular to a kind of finger-jointed plate tinuous production.
Background technique
Finger-jointed plate is the small batten that solid wood is processed into one fixed width and thickness, these small battens are then carried out comb teeth and are opened
Falcon, then gluing are spliced into plate timber.It is combined into the timber that different size is cut into after plate timber.Finger-jointed plate in the prior art is raw
Forming apparatus can only at most produce the finger-jointed plate of 6 meters of long left and right, can not produce longer finger-jointed plate, cannot more produce endless and refer to
Fishplate bar is not able to satisfy the needs of present solid wood processing.
When cutting plate timber, need to use by cutting evidence that plate timber is cut off and the fragment for cutting plate timber
Saw.In the prior art, cutting timber using slicing saw is usually to fix slicing saw, adjusts plate wood in real time during cutting
The position of material, this way is time-consuming and laborious, and timber can move during cutting, and a small amount of offset occurs for timber will
Generate large error;Need to readjust timber feed entrance point if timber offset is excessive.In the prior art, timber is cut off
When, the precision cut is still to be improved.
Application No. is the patent documents of CN201420267815.1 to disclose a kind of automatic wood splicing machine of finger-jointed plate, including machine
Frame sets gradually conveying mechanism on the rack, guiding mechanism, the area Zu Ban, cutting mechanism and docking mechanism.The rack into
Expect that end is equipped with feeding rack, discharge end is equipped with aggregate rack, has one to splice that short batten one by one forward on feeding rack and aggregate rack
Prolong the feeding-passage drawn;The feeding rack is top and right end has opening, and broad-adjustable frame body, the height ratio of aggregate rack
Low 10~the 15cm of wood splicing machine discharge port, aggregate rack are equipped with movable push, and movable push is connect with PLC controller.Patent text
Part uses PLC numerical control operating process control, realizes and gathers materials automatically, not only saves manually, but also greatly improve work efficiency.
Cutting mechanism in the technical solution of above-mentioned patent disclosure is above-mentioned slicing saw, and due to the automatic wood splicing machine
The limited length for the plate timber that can splice, there is no using the cutting evidence for cutting off plate timber.The documents are public
The technical solution opened still has drawbacks described above.
A kind of efficient finger-jointed plate joggle device is disclosed application No. is the patent document of CN201820182515.1, including into
Expect device, splicing apparatus and PLC controller, PLC controller controls the feeding device and the splicing apparatus, described
Feeding device includes scissors supporting table and fixed plate, and the scissors supporting table is gone up and down by electronic support rod, the fixation
Plate is located at the side of the scissors supporting table, and the fixed plate is equipped with material-feeding rolling wheels and limit flitch, and the splicing apparatus includes spelling
Limit plate, material blocking rod are connect, splices conveyer belt, push away connection device and infrared counting device, the distance between two described splicing limit plates energy
It is enough to adjust, connection device is pushed away for finger-jointed plate to be carried out promotion joggle, and the stop gauge, which can cooperate, pushes away connection device to finger-jointed plate
Joggle, the infrared counting device are used to control the length of finger-jointed plate joggle.A kind of efficient finger-jointed plate joggle dress of the utility model
It sets and is suitable for the different finger-jointed plate progress joggle of specification, and convenient for collecting finger-jointed plate.
The technical solution of above-mentioned patent disclosure still has drawbacks described above, and complicated for operation, cannot produce in enormous quantities.
Summary of the invention
The main object of the present invention is to provide a kind of finger-jointed plate tinuous production, is theoretically able to produce out the finger of endless
Fishplate bar, easy to operate, the mass production suitable for finger-jointed plate;It is time saving and energy saving when finger-jointed plate to cut, and cutting precision is high.
To achieve the above object, the invention proposes a kind of finger-jointed plate tinuous productions, including set a table, described to set a table relatively
One end in both ends is equipped with compression apparatus, and the other end is docked with the feed end of high frequency press, the discharging of the high frequency press
End is to being connected to cutting apparatus;
The compression apparatus includes being located at the longitudinal moving device on setting a table, and the longitudinal moving device, which is equipped with, laterally to be moved
Dynamic device is equipped with mandril close to the side of high frequency press on the horizontal mobile device, and the front upper place of the mandril is equipped with the
One sensing device, the side of the mandril are equipped with the second sensing device, and the is additionally provided between the mandril and the first sensing device
Three sensing devices, the third sensing device are located at the rear of the first sensing device;
The two sides of setting a table are respectively equipped with side plate, and the transmission of an at least side plate is connected with the first flexible actuator, two side pressures
Plate is mutually drawn close under the action of the first flexible actuator;
The cutting apparatus includes the first rack, and first rack is equipped with cutting saw mechanism, the cutting saw mechanism
Lower section sliding is equipped with the second rack, and second rack is equipped with finger-jointed plate transmission mechanism and fragment saw mechanism, second machine
The glide direction of frame is vertical with finger-jointed plate transmission direction;The discharge end of the finger-jointed plate transmission mechanism is equipped with the 4th sensing device,
The feed end of the finger-jointed plate transmission mechanism is docked with the discharge end of high frequency press, and the feed end of finger-jointed plate transmission mechanism is equipped with
5th sensing device;
The high frequency press, longitudinal moving device, horizontal mobile device, the first sensing device, the second sensing device,
Three sensing devices, cutting saw mechanism, finger-jointed plate transmission mechanism, fragment saw mechanism, the 4th sensing device, the 5th sensing device difference
It is electrical connected with control system.
Further improved, the longitudinal moving device includes that sliding is located at the Mobile base on setting a table, the Mobile base two
Side rotates respectively is equipped with transmission shaft, and the both ends of the transmission shaft are respectively equipped with first gear, the first gear of two transmission shaft one end
It is connected with the transmission of the first actuator, first actuator is electrical connected with control system;
The two sides of setting a table are respectively equipped with fixing seat, and the fixing seat is equipped with the first sliding rail and the first tooth being parallel to each other
Item, first sliding rail are equipped with the first sliding block, and the Mobile base is hung on two first sliding blocks, and the of the two transmission shaft other ends
One gear is engaged with corresponding first rack gear respectively.
Further improved, the horizontal mobile device includes two the second sliding rails being arranged on Mobile base, and two second
Sliding rail is parallel to each other, and the length direction of two second sliding rails is vertical with the length direction of the first sliding rail, sliding rack on two second sliding rails
Equipped with the second sliding block, the mandril is located on the second sliding block, and drive lead screw, the drive lead screw are equipped on second sliding block
Not vertical with the second sliding rail, the drive lead screw transmission is connected with the second actuator, and second actuator and control system are electrical
It is connected.
Further improved, the fixing seat is equipped with trolley, the horizontal mobile device, longitudinal moving device, control
System processed passes through trolley respectively and is electrical connected with power-supply device.
Further improved, the finger-jointed plate transmission mechanism includes being each provided at rotation drive device and Duo Gen in the second rack
Carrying roller, each carrying roller are parallel to each other and in same levels, and the both ends of each carrying roller are respectively equipped with rotation drive device, and each rotation is driven
Control system is electrical connected dynamic device respectively.
It is further improved, the second flexible actuator is additionally provided in second rack, the second flexible actuator
Telescopic direction is consistent with the glide direction of the second rack, and the second flexible actuator is electrical connected with control system, each carrying roller
At least the rotation drive device of one end is connected with the second flexible actuator transmission.
It is further improved, third sliding rail is additionally provided in second rack, the length direction of the third sliding rail is along
The glide direction of two racks is arranged, and is respectively equipped with third sliding block on the third sliding rail, the rotation drive device is respectively provided at
On third sliding block, locking device is additionally provided in the not connected rotation drive device for having the second flexible actuator.
Further improved, the fragment saw mechanism includes the main shaft that rotation is located in the second rack, the main shaft and support
Row is rolled out, several first saw blades are arranged on the main shaft, expansion sleeve, the main shaft are equipped between first saw blade and main shaft
Transmission is connected with third actuator, and the third actuator is electrical connected with control system.
Further improved, the cutting saw mechanism includes cross travel unit and vertically movable unit, the laterally shifting
Moving cell includes two articles of the 4th sliding rails being parallel to each other, and the 4th sliding rail is located in the first rack, on two the 4th sliding rails respectively
Sliding is equipped with Four-slider, and third rack is provided on two Four-sliders, and the third rack is equipped with third actuator, institute, institute
It states the 5th actuator and is equipped with second gear, be additionally provided with the second rack gear, the length side of the 4th sliding rail in first rack
It is arranged to the length direction with the second rack gear along the glide direction of the second rack, the second gear is engaged with the second rack gear,
The vertically movable unit is located in third rack, and the vertically movable unit is equipped with fourth drive member, the 4th driving
Part be equipped with the second saw blade, the vertically movable unit, the 5th actuator, fourth drive member respectively with control system electrical property phase
Even.
It is further improved, the 5th sliding rail, the length direction and finger of the 5th sliding rail are additionally provided in first rack
Fishplate bar transmission direction is vertical, and the 5th sliding rail is equipped with the 5th sliding block, and second rack is located on the 5th sliding block.
Compared with prior art, technical solution of the present invention the utility model has the advantages that
The small batten comb teeth of certain length and thickness is opened and is placed in batten of setting a table after falcon and is combined into multiple lines and multiple rows on setting a table,
Opposite successively the contacting per adjacent two batten in side is set to be connected, every adjacent two batten for keeping comb teeth opposite passes sequentially through comb teeth phase
Even, then in the two sides cementing of batten, a line batten that will be close to high frequency press is fixed;First sensing device, which senses, to be leaned on
It closely sets a table after the batten of a side, mandril on compression apparatus being held out against the batten that the batten column is connected by comb teeth,
After the column batten is held out against, mandril is mobile to next column batten, if next column batten be shorter in length than be compacted when forefront wood
The length of item, the mandril top is complete after the batten of forefront, and the second sensing device will not sense that batten, the mandril move under this
One column batten simultaneously compresses it;If the length of next column batten be longer than be compacted when forefront batten length, the mandril top
Complete the second sensing device can sense batten after the batten of forefront, and mandril retreats until the second sensing device cannot sense
After batten, the mandril moves to the next column batten and compresses it;The batten put on until setting a table that repeats the above steps is complete
Portion is compacted, and third sensing device senses the side plate for another side of setting a table, and the mandril resets, according to above-mentioned steps weight
Multiple, the batten held out against, which synchronizes, to be admitted in high frequency press to glue curing, what the subsequent batten put and last consignment of were put
Batten is docked by comb teeth and is held out against through the above steps.For mandril during compressing batten, two side plates are always maintained at pressure
The batten between two side plates is stayed in, can guarantee that mandril accurately compresses each column batten.
The present invention through the above scheme can be unlimited spreading plank, be theoretically able to produce the plank of endless, it is above-mentioned
Step passes through control system and is uniformly coordinated control, easy to operate, can be suitable for the high-volume of sizes specification finger-jointed plate
Production.
When cutting apparatus of the invention cuts finger-jointed plate, when finger-jointed plate to be cut reaches the feed end of finger-jointed plate transmission mechanism
The 5th sensing device is triggered, control system controls the starting of finger-jointed plate transmission mechanism, and finger-jointed plate is sent to by finger-jointed plate transmission mechanism
Fragment saw mechanism, fragment saw mechanism are located in the second rack, and the second housing slide is located in the first rack, sliding direction with
The transmission direction of finger-jointed plate is vertical, and for fragment saw mechanism when cutting finger-jointed plate, the second rack is real-time with the feed entrance point of finger-jointed plate
It is mobile, to make fragment saw mechanism in real time as finger-jointed plate is mobile, to adapt to the deviation generated when finger-jointed plate is mobile.Such side
Face can evade the mobile deviation generated of finger-jointed plate, on the other hand can be improved the precision that slicing saw is cut, and cut
Artificial or other equipment are not needed in the process finger-jointed plate is adjusted, cutting for automation may be implemented, it is time saving and energy saving.
After fragment saw mechanism cuts finger-jointed plate, the finger-jointed plate of incision is continued onwards transmission by finger-jointed plate transmission mechanism, when
After finger-jointed plate enters the induction range of the 4th sensing device, the 4th sensing device for the first time incudes finger-jointed plate, the 4th sense
Answer device that the inductive signal of first time is sent to control system, the inductive signal that control system is issued according to the 4th sensing device
Control finger-jointed plate transmission mechanism continues to run certain distance, and after running certain distance, the 4th sensing device for the second time connects finger
Plate induction, and secondary inductive signal is sent to control system, control system refers to according to secondary actuated signal control
Fishplate bar transmission mechanism runs certain distance, and finger-jointed plate is made to be sent to designated position, and final cutting cuts off finger-jointed plate according to mechanism,
Finger-jointed plate transmission mechanism sends out the finger-jointed plate after cutting.The finger-jointed plate that the present invention is cut off can guarantee high precision,
Reduce and cause waste material and timber to waste since cutting precision is not high, improves cutting process, saved largely for enterprise
Cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the main view of compression apparatus;
Fig. 2 is the right view of compression apparatus;
Fig. 3 is the left view of compression apparatus;
Fig. 4 is the top view of compression apparatus;
Fig. 5 is that next column batten length is longer than when forefront is compacted the operation schematic diagram of batten length;
Fig. 6 is that next column batten is shorter in length than when forefront is compacted the operation schematic diagram of batten length;
Fig. 7 be next column batten length with when forefront be compacted batten length it is similar when operation schematic diagram;
Fig. 8 is the structural schematic diagram of cutting apparatus;
Fig. 9 is the left view of Fig. 8;
Figure 10 is the structural schematic diagram of fragment saw mechanism;
Figure 11 is main view of the present invention;
Figure 12 is top view of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that the directional instruction such as up, down, left, right, before and after ... of institute is only used in the embodiment of the present invention
Relative positional relationship, the motion conditions etc. in the case where a certain particular pose is as shown in the picture between each component are explained, if this is specific
When posture changes, then directionality instruction also correspondingly changes correspondingly.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. shall be understood in a broad sense,
For example, " fixation " may be a fixed connection, it may be a detachable connection, or integral;It can be mechanical connection, be also possible to
Electrical connection;It can be directly connected, the connection inside two elements or two can also be can be indirectly connected through an intermediary
The interaction relationship of a element, unless otherwise restricted clearly.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
It in addition, the technical solution between each embodiment of the present invention can be combined with each other, but must be general with this field
Based on logical technical staff can be realized, it will be understood that when the combination of technical solution appearance is conflicting or cannot achieve this
The combination of technical solution is not present, also not the present invention claims protection scope within.
Fig. 1 to Figure 12, a kind of finger-jointed plate tinuous production are please referred to, including sets a table 1, one end in 1 opposite end of setting a table
Equipped with compression apparatus, the other end is docked with the feed end of high frequency press 2, and the discharge end of high frequency press 2 is set to being connected to cut
It is standby;
Compression apparatus includes being located at the longitudinal moving device set a table on 1, and longitudinal moving device is equipped with horizontal mobile device,
It is equipped with mandril 5 close to the side of high frequency press 2 on horizontal mobile device, the front upper place of mandril 5 is equipped with the first sensing device 51,
The side of mandril 5 is equipped with the second sensing device 52, is additionally provided with third sensing device 53 between mandril 5 and the first sensing device 51,
Third sensing device 53 is located at the rear of the first sensing device 51;
1 two sides of setting a table are respectively equipped with side plate 11, and the transmission of an at least side plate 11 is connected with the first flexible actuator 12, two sides
Pressing plate 11 is mutually drawn close under the action of the first flexible actuator 12;Control system is programmable controller, the first sensing device
51, the second sensing device 52, third sensing device 53 are all made of the COMS laser sensor LR-ZB100N of Keyemce company, should
Sensor has high-precision detecting distance, and setting is convenient, ensure that the operation of equipment.
Flexible actuator 51 is cylinder or hydraulic cylinder etc., and two side plates 5 compress under the action of flexible actuator 51 to be located at
Batten 100 between two side plates 5, when compressing batten 100, two side plates 5 keep compressing the state of batten 100.
Cutting apparatus includes the first rack 6, and the first rack 6 is equipped with cutting saw mechanism 7, cuts off and slides below saw mechanism 7
Equipped with the second rack 8, the second rack 8 is equipped with finger-jointed plate transmission mechanism 9 and fragment saw mechanism 10, the sliding side of the second rack 8
To vertical with finger-jointed plate transmission direction;The discharge end of finger-jointed plate transmission mechanism 9 is equipped with the 4th sensing device 91, finger-jointed plate conveyer
The feed end of structure 9 is docked with the discharge end of high frequency press 2, and the feed end of finger-jointed plate transmission mechanism 9 is equipped with the 5th sensing device
92;First rack 6 and the second rack 7 are the shelf that strip section is built into, wherein the first rack 6 is fixed.
High frequency press 2, longitudinal moving device, horizontal mobile device, the first sensing device 51, the second sensing device 52,
Third sensing device 53, cutting saw mechanism 7, finger-jointed plate transmission mechanism 9, fragment saw mechanism 10, the sense of the 4th sensing device the 91, the 5th
Device 92 is answered to be electrical connected respectively with control system.In the present embodiment, the 4th sensing device 91 is distance measuring sensor, the 5th induction
Device 92 is optoelectronic switch.
In the present embodiment, longitudinal moving device includes that sliding is located at the Mobile base 31 set a table on 1,31 two sides of Mobile base difference
Rotation is equipped with transmission shaft 32, and the both ends of transmission shaft 32 are respectively equipped with first gear 33, the first gear 33 of two transmission shafts, 32 one end
It is connected with the transmission of the first actuator 34, the first actuator 34 is electrical connected with control system;The main body of Mobile base 31 is one piece flat
Plate, plate sliding, which is located at, sets a table on 1.
1 two sides of setting a table are respectively equipped with fixing seat 13, and fixing seat 13 is equipped with the first sliding rail 14 and the first tooth being parallel to each other
Item 15, the first sliding rail 14 are equipped with the first sliding block 16, and Mobile base 31 is hung on two first sliding blocks 16, two transmission shafts, 32 other end
First gear 33 respectively with corresponding first rack gear 15 engage.Mobile base 31 is slided by the first sliding rail 14 and the first sliding block 16
It is located on setting a table, by the engagement of first gear 33 and the first rack gear 15, is driven the power of the first actuator 22, pushes Mobile base
31 move on platform.First actuator 22 is servo motor, and servo motor has the characteristics that high-precision, passes through first gear 33
Engagement with the first rack gear 15 can transmit biggish torque, can guarantee that batten 100 is compacted.
In the present embodiment, horizontal mobile device includes two the second sliding rails 41 being arranged on Mobile base 31, and two second is sliding
Rail 41 is parallel to each other, and the length direction of two second sliding rails 41 is vertical with the length direction of the first sliding rail 14, on two second sliding rails 41
Sliding rack is equipped with the second sliding block 42, and mandril 5 is located on the second sliding block 42, and drive lead screw 43 is equipped on the second sliding block 42, is driven
Screw rod 43 is not vertical with the second sliding rail 41, and the transmission of drive lead screw 43 is connected with the second actuator 44, and the second actuator 44 is with control
System is electrical connected.Second actuator 44 is servo motor, is connected between the servo motor and drive lead screw 43 by belt.It is preferred that
, drive lead screw 43 is parallel with the second sliding rail 41, on the one hand reduces the active force for driving drive lead screw 43, on the other hand reduces and pass
The abrasion of dynamic screw rod 43.
In the present embodiment, fixing seat 13 is equipped with trolley 17, horizontal mobile device, longitudinal moving device, control system
It is electrical connected respectively by trolley 17 with power-supply device.Mobile base 31 is able to maintain electric energy by trolley 14 when moving
Regular supply.
In the present embodiment, finger-jointed plate transmission mechanism 9 includes being each provided at rotation drive device 93 and Duo Gen support in the second rack 8
Roller 94, each carrying roller 94 are parallel to each other and in same levels, and the both ends of each carrying roller 94 are respectively equipped with rotation drive device 93, respectively
Control system is electrical connected rotation drive device 93 respectively.Rotation drive device 93 includes motor and the extruding on motor
Roller, when finger-jointed plate is placed on carrying roller 94, electric motor starting positioned at 94 both ends of carrying roller, the compression roller at 94 both ends of carrying roller is to finger-jointed plate
It squeezes, compression roller rotates while squeezing, so that finger-jointed plate be made to move on carrying roller 94.This transmission mode is convenient for adjusting,
When transmitting finger-jointed plate, it will not be impacted to the step of cutting finger-jointed plate.
In the present embodiment, the second flexible actuator 81, the flexible side of the second flexible actuator 81 are additionally provided in the second rack 8
To consistent with the glide direction of the second rack 8, the second flexible actuator 81 is electrical connected with control system, each carrying roller 94 at least one
The rotation drive device 93 at end is connected with the second flexible transmission of actuator 81.Second flexible actuator 81 is cylinder or hydraulic cylinder etc.
Retractility driving, when finger-jointed plate does not enter between rotation drive device 93, the second flexible actuator 81 is by rotation drive device
93 push open, and finger-jointed plate is enable to can smoothly enter into, when finger-jointed plate reaches between rotation drive device 93, the second flexible 81 band of actuator
Dynamic rotation drive device 93 is drawn close, to clamp finger-jointed plate, the rotation of rotation drive device 93 can drive finger-jointed plate to move forward.
In the present embodiment, third sliding rail 82 is additionally provided in the second rack 8, the length direction of third sliding rail 82 is along the second rack
8 glide direction is arranged, and is respectively equipped with third sliding block 83 on third sliding rail 82, rotation drive device 93 is respectively provided at third sliding block
On 83, locking device is additionally provided in the not connected rotation drive device 93 for having the second flexible actuator 81.It is not connected to there is second to stretch
The rotation drive device 93 of contracting actuator 81 passes through locking after adjusting by third sliding rail 82 and third sliding block 83 to appropriate location
Device locking, locking device is screw.The not connected rotation drive device 93 for having the second flexible actuator 81 is adjusted to suitable
Behind position, there is the rotation drive device 93 of the second flexible actuator 81 to be fixed in the second rack 8 for not connected with screw.And connect
There is the rotation drive device 93 of the second flexible actuator 81, after being mounted on third sliding block 83, moves it more accurate.
In the present embodiment, fragment saw mechanism 10 includes the main shaft 101 that rotation is located in the second rack 8, main shaft 101 and carrying roller
94 is parallel, and several first saw blades 102 are arranged on main shaft 101, and expansion sleeve 103 is equipped between the first saw blade 102 and main shaft 101,
The transmission of main shaft 101 is connected with third actuator 104, and third actuator 104 is electrical connected with control system.Fourth drive member 104 is
Motor is driven by belt between motor and main shaft 101 and is connected, and belt transmission has the function of overload protection, can be reduced and be set
Standby damage.Expansion sleeve 103, which can make to be formed between the first saw blade 102 and main shaft 101, to be firmly fixed.
In the present embodiment, cutting saw mechanism 7 includes cross travel unit and vertically movable unit 72, cross travel unit packet
Two articles of the 4th sliding rails 71 being parallel to each other are included, the 4th sliding rail 71 is located in the first rack 6, and sliding is set respectively on two the 4th sliding rails 71
There is Four-slider 73, third rack 74 is provided on two Four-sliders 73, third rack 74 is equipped with third actuator 104, institute
5th actuator 79 is equipped with second gear 77, is additionally provided with the second rack gear 78, the length direction of the 4th sliding rail 71 in the first rack 6
It is arranged along the glide direction of the second rack 8 with the length direction of the second rack gear 78, second gear 77 is engaged with the second rack gear 78,
Vertically movable unit 72 is located in third rack 74, and vertically movable unit 72 is equipped with fourth drive member 75, fourth drive member 75
Be equipped with the second saw blade 76, vertically movable unit 72, the 5th actuator 79, fourth drive member 75 respectively with control system electrical property phase
Even.Vertically movable device 72 is cylinder, and fourth drive member 75 is motor.Preferably, cylinder there are two being filled in third rack 74, two
The output end of cylinder is equipped with fourth drive member 75.5th actuator 79 makes second gear 77 by the rotation of the motor for motor
It is moved on the second rack gear 78, so that Four-slider 73 is driven to move on the 4th sliding rail 71, it is final that third rack 74 is driven to move
Dynamic, the mobile direction of third rack 74 is the direction transmitted perpendicular to finger-jointed plate.When finger-jointed plate reaches the second 76 lower section of saw blade,
Vertically movable device 72 moves down, and then third rack 74 is mobile, makes the process that the second saw blade 76 is mobile in third rack 74
Middle to cut off finger-jointed plate, after finger-jointed plate is cut off, third rack 74 and vertically movable device 72 return to original position.Pass through the second tooth
Item 78 and second gear 77 can transmit biggish active force, and transmission fluid is more accurate, and movement is simple, durable.
In the present embodiment, the 5th sliding rail 61 is additionally provided in the first rack 6, the length direction and finger-jointed plate of the 5th sliding rail 61 pass
Defeated direction is vertical, and the 5th sliding rail 61 is equipped with the 5th sliding block 62, and the second rack 8 is located on the 5th sliding block 62.Pass through the 5th sliding rail
61 and the 5th opposite sliding between sliding block 62, the significant load of the second rack 8 can be born and slide the second rack 8
It is smooth and durable, it is hardly damaged, damage is also easily replaced.
Present embodiment discloses a kind of finger-jointed plate continuous production processes, and the technical scheme adopted is as follows:
A kind of finger-jointed plate continuous production processes, comprising the following steps:
S1: carrying out comb teeth for the both ends of batten 100 that a plurality of width and thickness is equal and open falcon, will be into after the completion of tooth punching
Row screening, rejects underproof batten 100;
S2: being combined into multiple lines and multiple rows on 1 setting a table for the batten 100 after step S1 processing, make side it is adjacent per adjacent two
Batten 100, which successively contacts, to be connected, and the comb teeth that passes sequentially through per adjacent two batten 100 for keeping comb teeth adjacent is connected, then in batten 100
Two sides cementing, and a line batten 100 that will be close to high frequency press 2 is fixed;When the first compression batten 100, need leaning on
Baffle is arranged in one end of nearly high frequency press, which blocks the batten 100 being well placed, and compresses batten 100 convenient for mandril 5;Into
When entering the second wheel compression batten 100, does not then need placement baffle and block batten 100, because last consignment of or first batten 100 exist
Into after high frequency press, high frequency press has the function of fixation to it.
S3: after the first sensing device 51 on compression apparatus senses a column batten 100 of 1 one sides of setting a table, compression is set
Standby upper mandril 5 is by the compression of the column batten 100;
S4: after the column batten 100 is compacted, mandril 5 is mobile to next column batten 100;
If being shorter in length than of next column batten 100 be compacted when forefront batten 100 length, mandril 5, which has pushed up, works as forefront
After batten 100, the second sensing device 52 will not sense that batten 100, mandril 5 move to the next column batten 100 and compress it;
If the length of next column batten 100 be longer than be compacted when forefront batten 100 length, mandril 5, which has pushed up, works as forefront
After batten 100, the second sensing device 52 can sense batten 100, and mandril 5 retreats until the second sensing device 52 cannot incude
To after batten 100, mandril 5 moves to the next column batten 100 and compresses it;
S5: repeating step S4, until being all compacted in step S2 in the batten 100 put on 1 of setting a table;
S6: third sensing device 53 senses that the side plate 11 for 1 another side of setting a table, mandril 5 reset;
S7: will be transmitted to high frequency press 2 for the batten 100 after step S5 processing, by each column wood in high frequency press 2
Glue curing between item 100, so that each column batten 100 be made to form finger-jointed plate;
S8;Step S1 to S7 is repeated, the finger-jointed plate of specific length is finally processed into;
S9: the step S8 finger-jointed plate processed is cut into the finger-jointed plate of each size by cutting apparatus.
In the present embodiment, 1 two side ends of setting a table are respectively equipped with side plate 11, and it is flexible that the transmission of an at least side plate 11 is connected with first
Actuator 12;
Step S3 is into S6, and when mandril 5 compresses batten 100, two side plates 11 are under the action of the first flexible actuator 12
Push down the batten 100 for being placed in and setting a table on 1.
In the present embodiment, in step S4, when the length of next column batten 100 be compacted the length when forefront batten 100
When the difference of degree is less than 10cm, compression apparatus operation suspension simultaneously issues alarm signal.
In the present embodiment, step S3 is into S6, and when the first sensing device 51 senses batten 100, mandril 5 is by fast moving
Become slow movement, mandril 5 becomes torque mode by forward mode.Mandril 5 is mobile very fast using forward mode, using torque mould
Then torque is larger for formula, and gearbox switching can be used in both modes, is realized and is automatically controlled by control system.
In the present embodiment, into S6, mandril 5 withstands 100 retention time of batten and is at least 0.5S step S3.
In the present embodiment, in step S4, if the length of next column batten 100, which is longer than, works as forefront batten 100 in what is be compacted
Length, the first sensing device 51 forms rising edge signal when sensing the edge of next column batten 100, rising edge signal is sent out
It send to control system, control system control mandril 5 continues to move set distance along 100 width direction of batten;
If being shorter in length than of next column batten 100 be compacted when forefront batten 100 length, the first sensing device 51 from
Sensed when opening be compacted when forefront batten 100 edge formed failing edge signal, failing edge signal be sent to control system
After system, control system control mandril 5 continues to move set distance along 100 width direction of batten.
In the present embodiment, set distance is the half of 100 width of batten, and mandril 5 moves setting along 100 width direction of batten
After distance, mandril 5 just reaches the center of the column batten 100, compresses the column batten 100 convenient for mandril 5.Set distance can basis
The width of batten 100 is configured in the operation interface of control system.
In the present embodiment, in step S9, the finger-jointed plate processed through step S8 enters from the feed end of cutting apparatus, cuts and sets
Standby fragment saw mechanism 10 cuts finger-jointed plate along the length direction of finger-jointed plate, and the finger-jointed plate being cut open continues to move along and leads to
Cross the cutting of cutting saw mechanism 7.
In the present embodiment, in step S9, it is cut open the induction range that finger-jointed plate is advanced into the 4th sensing device 91
Afterwards, the 4th sensing device 91 will sense that the first position signal for being cut open finger-jointed plate is sent to control system, control system root
It is mobile to designated position that finger-jointed plate is cut open according to the first position signal control drive of finger-jointed plate transmission mechanism 9 received;It is cut
After opening finger-jointed plate arrival designated position nearby, the 4th sensing device 91 will sense that the second position signal for being cut open finger-jointed plate is sent out
Control system is given, control system connects according to the second position signal control finger-jointed plate transmission mechanism 9 received to finger is cut open
The position of plate is finely adjusted.
In the present embodiment, in step S9, when the 5th sensing device 92 senses finger-jointed plate, rotation drive device 93 is second
Finger-jointed plate is clamped under the action of flexible actuator 81, moves forward finger-jointed plate by the rotation of rotation drive device 93.
Referring to figure 5..
5a indicates that when mandril 5 is close to batten 100, the first sensing device 51 sets ON when detecting batten 100, and mandril 5 advances
By quickly switching at a slow speed, mandril 5 enters torque control mode by forward mode.
5b indicates that batten 100 compresses, and holding sets torque and compresses the time as 0.5S.
5c indicates that mandril 5 retreats, since next batten 100 is grown than the batten 100 compressed in Fig. 1, so this
When the state of the second sensing device 52 be ON, so stopping when 5 rapid backward of mandril sets OFF to the second sensing device 52, this
When the first sensing device 5124 also be OFF.
5d indicates that the second actuator 44 operation, mandril 5 starts mobile to next batten 100.
5e indicates that the first sensing device 51 sets ON when detecting batten 100, and control system is the first sensing device 51 at this time
Edge of the rising edge signal as next batten 100, the second actuator 44 is using batten frontside edge as starting point location control
(location data can be set according to the width of batten 100), is moved to mandril 5 at the center of batten 100.
5f indicates that mandril 5, which advances, to be compressed, due to 51 state ON of the first sensing device, the setting compressed so mandril 5 advances
For at a slow speed.
Please refer to Fig. 6.
6a is indicated, ON is set when mandril 5 detects batten 100 close to 100 first sensing device 51 of batten, and mandril 5 advances
By quickly switching at a slow speed, mandril 5 advances into torque control mode.
6b indicates that batten 100 compresses, and holding sets torque and compresses the time as 0.5S.
6c indicates that mandril 5 retreats, since next batten 100 is shorter than the batten 100 compressed in Fig. 6, so at this time
The state of the second sensing device 52 be OFF, so 5 10~20mm of slow astern of mandril stops, the first sensing device 51 at this time
State be still ON.The operation of second actuator 44, mandril 5 start mobile to next batten 100.
6d indicates that the first sensing device 51 sets OFF when can't detect batten 100, and control system fills the first induction at this time
The edge of 51 failing edge pulse as next batten 100 is set, the second actuator 44 has been point location control with batten frontside edge
It makes (location data can be set according to the width of batten 100), mandril 5 is moved to the center of batten 100.Mandril 5 advances,
Due to 51 state OFF of the first sensing device, so mandril 5 fast forwards through,
6e is indicated, ON is set when mandril 5 detects batten 100 close to 100 first sensing device 51 of batten, and mandril 5 advances
By quickly switching at a slow speed,
6f is indicated, compresses circulation.
Please refer to Fig. 7.
7a is indicated, ON is set when mandril 5 detects batten 100 close to 100 first sensing device 51 of batten, and mandril 5 advances
By quickly switching at a slow speed, mandril 5 advances into torque control mode.
7b indicates that batten 100 compresses, and holding sets torque and compresses the time as 0.5S.
7c indicates that mandril 5 retreats, since next batten 100 is more similar than 100 length of batten compressed in Fig. 1,
So the state of the second sensing device 52 at this time is OFF, so 5 slow astern 10-20mm of mandril stops, the first induction at this time
The state of device 51 is still ON.The operation of second actuator 44, mandril 5 start mobile to next batten 100.
7d indicates that the first sensing device 51 can't detect the variation of batten 100 in the distance of setting, at this time control system
State at this time is determined as mistake, it is out of service.It is restarted after modifying mistake by operator.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the inventive concept of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/use indirectly
It is included in other related technical areas in scope of patent protection of the invention.
Claims (10)
1. a kind of finger-jointed plate tinuous production, which is characterized in that one end including set a table (1), in described (1) opposite end of setting a table
Equipped with compression apparatus, the other end is docked with the feed end of high frequency press (2), the discharge end docking of the high frequency press (2)
There is cutting apparatus;
The compression apparatus includes being located at the longitudinal moving device set a table on (1), and the longitudinal moving device, which is equipped with, laterally to be moved
Dynamic device is equipped with mandril (5) close to the side of high frequency press (2) on the horizontal mobile device, before the mandril (5) on
Side is equipped with the first sensing device (51), and the side of the mandril (5) is equipped with the second sensing device (52), the mandril (5) and the
It is additionally provided between one sensing device (51) third sensing device (53), the third sensing device (53) is located at the first sensing device
(51) rear;
Described (1) two sides of setting a table are respectively equipped with side plate (11), and an at least side plate (11) transmission is connected with the first flexible actuator
(12), two side plates (11) are mutually drawn close under the action of the first flexible actuator (12);
The cutting apparatus includes the first rack (6), and first rack (6) is equipped with cutting saw mechanism (7), the amputating saw
Sliding is equipped with the second rack (8) below mechanism (7), and second rack (8) is equipped with finger-jointed plate transmission mechanism (9) and slicing saw
The glide direction of mechanism (10), second rack (8) is vertical with finger-jointed plate transmission direction;The finger-jointed plate transmission mechanism (9)
Discharge end be equipped with the 4th sensing device (91), the feed end of the finger-jointed plate transmission mechanism (9) and high frequency press (2) go out
Expect end docking, the feed end of finger-jointed plate transmission mechanism (9) is equipped with the 5th sensing device (92);
The high frequency press (2), longitudinal moving device, horizontal mobile device, the first sensing device (51), the second sensing device
(52), third sensing device (53), cutting saw mechanism (7), finger-jointed plate transmission mechanism (9), fragment saw mechanism (10), the 4th induction
Device (91), the 5th sensing device (92) are electrical connected with control system respectively.
2. finger-jointed plate tinuous production according to claim 1, which is characterized in that the longitudinal moving device includes sliding
It is located at the Mobile base (31) set a table on (1), Mobile base (31) two sides rotate respectively is equipped with transmission shaft (32), the transmission shaft
(32) both ends are respectively equipped with first gear (33), the first gear (33) of two transmission shafts (32) one end and the first actuator (34)
Transmission is connected, and first actuator (34) is electrical connected with control system;
Described (1) two sides of setting a table are respectively equipped with fixing seat (13), and the fixing seat (13) is equipped with the first sliding rail being parallel to each other
(14) and the first rack gear (15), first sliding rail (14) are equipped with the first sliding block (16), and the Mobile base (31) is hung on two
On first sliding block (16), the first gear (33) of two transmission shafts (32) other end is engaged with corresponding first rack gear (15) respectively.
3. finger-jointed plate tinuous production according to claim 2, which is characterized in that the horizontal mobile device includes two
The second sliding rail (41) being arranged on Mobile base (31), two second sliding rails (41) are parallel to each other, the length of two second sliding rails (41)
Direction is vertical with the length direction of the first sliding rail (14), and sliding rack is equipped with the second sliding block (42) on two second sliding rails (41), described
Mandril (5) is located on the second sliding block (42), is equipped with drive lead screw (43), the drive lead screw on second sliding block (42)
(43) not vertical with the second sliding rail (41), drive lead screw (43) transmission is connected with the second actuator (44), second driving
Part (44) is electrical connected with control system.
4. finger-jointed plate tinuous production according to claim 2, which is characterized in that the fixing seat (13) is equipped with wiping
Line (17), the horizontal mobile device, longitudinal moving device, control system pass through trolley (17) respectively and power-supply device is electrical
It is connected.
5. finger-jointed plate tinuous production according to claim 1, which is characterized in that finger-jointed plate transmission mechanism (9) packet
It includes and is each provided at rotation drive device (93) He Duogen carrying roller (94) on the second rack (8), each carrying roller (94) is parallel to each other and same
On one horizontal plane, the both ends of each carrying roller (94) are respectively equipped with rotation drive device (93), and each rotation drive device (93) controls respectively
System processed is electrical connected.
6. finger-jointed plate tinuous production according to claim 5, which is characterized in that be additionally provided on second rack (8)
Second flexible actuator (81), the telescopic direction of the second flexible actuator (81) and the glide direction one of the second rack (8)
It causes, the second flexible actuator (81) is electrical connected with control system, the rotation drive device of each carrying roller (94) at least one end
(93) it is connected with the second flexible actuator (81) transmission.
7. finger-jointed plate tinuous production according to claim 6, which is characterized in that be additionally provided on second rack (8)
The length direction of third sliding rail (82), the third sliding rail (82) is arranged along the glide direction of the second rack (8), and the third is sliding
It is respectively equipped on rail (82) third sliding block (83), the rotation drive device (93) is respectively provided on third sliding block (83), does not connect
It is connected in the rotation drive device (93) of the second flexible actuator (81) and is additionally provided with locking device.
8. finger-jointed plate tinuous production according to claim 5, which is characterized in that the fragment saw mechanism (10) includes turning
The dynamic main shaft (101) being located on the second rack (8), the main shaft (101) is parallel with carrying roller (94), covers on the main shaft (101)
Equipped with several first saw blades (102), expansion sleeve (103) are equipped between first saw blade (102) and main shaft (101), the master
Axis (101) transmission is connected with third actuator (104), and the third actuator (104) is electrical connected with control system.
9. finger-jointed plate tinuous production according to claim 1, which is characterized in that the cutting saw mechanism (7) includes cross
To mobile unit and vertically movable unit (72), the cross travel unit includes two articles of the 4th sliding rails (71) being parallel to each other,
4th sliding rail (71) is located on the first rack (6), and sliding is equipped with Four-slider (73) respectively on two the 4th sliding rails (71), and two
It is provided on Four-slider (73) third rack (74), the third rack (74) is equipped with third actuator (104), described in institute
5th actuator (79) is equipped with second gear (77), is additionally provided with the second rack gear (78) on first rack (6), the described 4th
The length direction of sliding rail (71) and the length direction of the second rack gear (78) are arranged along the glide direction of the second rack (8), described
Second gear (77) is engaged with the second rack gear (78), and the vertically movable unit (72) is located on third rack (74), described perpendicular
Fourth drive member (75) are equipped with to mobile unit (72), the fourth drive member (75) is equipped with the second saw blade (76), described
Vertically movable unit (72), the 5th actuator (79), fourth drive member (75) are electrical connected with control system respectively.
10. finger-jointed plate tinuous production according to claim 1, which is characterized in that be additionally provided on first rack (6)
The length direction of 5th sliding rail (61), the 5th sliding rail (61) is vertical with finger-jointed plate transmission direction, the 5th sliding rail (61)
It is equipped with the 5th sliding block (62), second rack (8) is located on the 5th sliding block (62).
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US4510009A (en) * | 1982-09-25 | 1985-04-09 | Meinan Machinery Works, Inc. | Veneer splicing apparatus |
EP0137626A1 (en) * | 1983-08-16 | 1985-04-17 | Canterbury Timber Products Limited | Bonding of lignocellulosic material |
CN103978527A (en) * | 2014-05-09 | 2014-08-13 | 江苏江佳机械有限公司 | Finger-tenon combing machine of finger-joint material |
CN105922370A (en) * | 2016-07-11 | 2016-09-07 | 山东长兴木业机械有限公司 | Fast tooth joint vertical veneer continuous splicing machine and splicing process thereof |
EP3090849A1 (en) * | 2015-05-06 | 2016-11-09 | Gregor Ledinek | Production line for continuous longitudinal end-to-end jointing of oblong wooden workpieces with vertical finger joints |
CN210820009U (en) * | 2019-07-01 | 2020-06-23 | 陈彦 | Continuous production line for finger joint plates |
-
2019
- 2019-07-01 CN CN201910584362.2A patent/CN110293611B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4510009A (en) * | 1982-09-25 | 1985-04-09 | Meinan Machinery Works, Inc. | Veneer splicing apparatus |
EP0137626A1 (en) * | 1983-08-16 | 1985-04-17 | Canterbury Timber Products Limited | Bonding of lignocellulosic material |
CN103978527A (en) * | 2014-05-09 | 2014-08-13 | 江苏江佳机械有限公司 | Finger-tenon combing machine of finger-joint material |
EP3090849A1 (en) * | 2015-05-06 | 2016-11-09 | Gregor Ledinek | Production line for continuous longitudinal end-to-end jointing of oblong wooden workpieces with vertical finger joints |
CN105922370A (en) * | 2016-07-11 | 2016-09-07 | 山东长兴木业机械有限公司 | Fast tooth joint vertical veneer continuous splicing machine and splicing process thereof |
CN210820009U (en) * | 2019-07-01 | 2020-06-23 | 陈彦 | Continuous production line for finger joint plates |
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