CN1102835C - Nutritious pigeon powder as seasoning and its production process - Google Patents

Abstract

The present invention relates to nutritious pigeon powder as seasoning and a production technique thereof. Raw material which is used for the production of the pigeon powder comprises fresh pigeon meat, refined salt, gourmet powder, sodium caseinic acid, IMP, sodium succinate, CMC, edible ethanol, spring onion, pepper, ginger, garlic, white granulated sugar, peanut oil, maltodextrin, etc. The pigeon powder is made by the techniques of fishy smell elimination, breaking, colloid milling, homogenization, sterilization, spray drying, etc. The pigeon powder overcomes the defects that traditional seasoning products singly increase fresh taste and easily generate sweet and greasy mouth feel. The pigeon powder protrudes meat fragrance, is fresh rather than greasy, and is fragrant rather than dry. The pigeon powder also has preferable nutritive values.

Description

A kind of nutritious pigeon powder as seasoning and production method thereof

The present invention relates to a kind of flavouring and production method thereof of food processing field, particularly relate to a kind of nutritious pigeon powder as seasoning and production method thereof.

Flavouring is with fastest developing speed a kind of in the numerous food variety of China, increases progressively every year on average in recent years to surpass 10%, is higher than the growth rate of other food service industrys.The main flow of flavouring is a fermented seasonings, for example soy sauce, monosodium glutamate, vinegar, flour paste, fermented bean curd etc., its production technology belongs to the fermented seasonings process technology, other flavouring, as thick chilli sauce, chickens' extract chicken powder, zanthoxylum powder, pepper powder etc., their production technology is then comparatively simple, adopts the mixing preparation processing mode.Monosodium glutamate is a kind of kind of present flavouring market share maximum, but its function singleness only plays and increases bright effect, the very difficult consumption feature that adapts to the modern consumer seeking new thoughts.And new substitute is just at turn up, as chickens' extract chicken powder, yeastex etc.Dove meat is just regarded as invigorant from ancient times, " dove warp " record " dove pushes up nine chickens ", and it contains rich in protein, fat and vitamin, also has mineral matter Ca, P, Fe, the Zn etc. of needed by human.

The object of the present invention is to provide a kind of nutritious pigeon powder as seasoning and adopt spray drying process, through taking off the production method that raw meat processing, flavour enhanced processing and microencapsulation are handled.

The object of the present invention is achieved like this:

A kind of nutritious pigeon powder as seasoning, adopt spray drying process, produce through the method for taking off raw meat processing, flavour enhanced processing and microencapsulation processing, it is characterized in that described dove powder comprises (with bright dove meat is that 100 weight portions are that benchmark calculates, and the weight of other each composition is the weight portion with respect to bright dove meat):

100 parts of bright dove meat

90 ~ 115 parts of refined salt

45 ~ 65 parts of monosodium glutamates

3 ~ 5 parts of Sodium Caseinates

0.5 ~ 1.5 part of IMP

0.05 ~ 0.3 part of sodium succinate

0.5 ~ 3 part of CMC

3 ~ 5 parts of 95% edible alcohols

90 ~ 98 parts in shallot

0.8 ~ 1.5 part in pepper

8 ~ 9.2 parts of ginger

8 ~ 9.5 parts of garlics

7 ~ 10 parts of white granulated sugars

1 ~ 2 part of peanut oil

10 ~ 30 parts of maltodextrins

An important step of producing the dove powder is a dry materials.Solid material is dehydrated, and method is a lot, mainly contains heated-air drying, vacuum drying, spray-drying and vacuum freeze drying etc.In industrial application is the three kinds of methods in front more widely, though that vacuum freeze drying is preserved food nutrition is the most complete, and good product quality, energy consumption is too big, causes product cost to raise, and domestic general food production factory all can't accept so expensive.If use heated-air drying, dove meat carries out under rotten state, and meeting formation hard epidermis in surface causes in outer the doing and wets, and the time is generally wanted 25～30 hours, causes fatty oozing out in the dove meat, influences the quality of product.The vacuum drying time ratio heated-air drying time is short slightly, also will have 10～16 hours, and Temperature Distribution part inhomogeneous in the vacuum drying chamber, also will cause oozing out of fat in the dove meat, influences product quality.Spray-drying is that the centrifugal energy nozzle (or high-pressure nozzle) of liquefied mass via the speed change rotation atomized, and increases the drying area of material, and the flash evapn dehydration makes material reach below the moisture of regulation in the short period of time when contacting with hot-air.After having selected spray-drying, baking temperature has been carried out optimizing selection.For temperature and column bottom temperature in spray drying tower major control intake, EAT, the tower.

A kind of method of producing above-mentioned nutritious pigeon powder comprises that raw meat processing, pulverization process, hydrothermal solution processing, interpolation batching, the processing of glue mill, emulsifying processing, sterilization processing, spray-drying are handled, taken off in pre-treatment, tenderization and microencapsulation is handled, the packing of product is handled.

1, pretreatment stage: with live young pigeon through quarantine qualified after, slaughter clean thorax and handle, and then quarantine and treat deep processing after qualified;

2, tenderization the processing stage: the clean pigeon that will finish pre-treatment was placed under 0～10 ℃ environment 4～24 hours;

3, the processing stage of taking off raw meat: will be through clean pigeon debeaking that tenderization is handled, remove pawl and be divided into fritter after, add a small amount of edible alcohol, ginger and garlic and dove meat mixes, dipping about half an hour the back standby;

4, the pulverization process stage: use pulverizer to be broken into kindred mud through the clean pigeon piece that takes off the raw meat processing;

5, hydrothermal solution the processing stage: be placed on kindred mud in the jacketed pan and add low amounts of water, ginger, garlic and pepper, the formation muddy flesh that stirs boils the back and kept little 30-40 of boiling minute;

6, add the batching stage: the control amount of water, to guarantee that feed concentration is at 20-22 ° of Be, then with after various batching dissolvings or the thinning processing, final ratio in each composition is that (with 100 parts of bright dove meat is that benchmark calculates, other composition weight is the weight portion with respect to bright dove meat): 90～115 parts of refined salt, 45～65 parts of monosodium glutamates, 3～5 parts of Sodium Caseinates, IMP0.5～1.5 part, 0.05～0.3 part of sodium succinate, CMC0.5～3 part, concentration is 3～5 parts of 95% edible alcohols, 90～98 parts in shallot, 0.8～1.5 part in pepper, 8～9.2 parts of ginger, 8～9.5 parts of garlics, 7～10 parts of white granulated sugars, 1～2 part of peanut oil and maltodextrin add batching, its mesospore material Sodium Caseinate for 10～30 parts, CMC and maltodextrin etc. are last to be added;

7, the processing stage that glue grinding: the dove meat that will prepare material uses colloid mill to carry out three grades of glue mills;

8, the emulsifying stage: use high pressure homogenizer in feed temperature 〉=80 ℃, carry out three grades of emulsifyings under the condition of homogenization pressure 20～30Mpa;

9, sterilization stage: under the condition of 130～135 ℃ of temperature, carried out high-temperature sterilization 15～20 seconds;

10, spray-drying and microencapsulation stage: adopt under the condition of spray drying tower 90～95 ℃ of 120～130 ℃ of temperature and column bottom temperatures in 160～190 ℃ of import hot blast temperatures, tower, carry out spray-drying, carry out microencapsulation simultaneously and handle;

11, the packing of product stage: after finishing spray-drying and microencapsulation and handling,, carry out the packing of product under the condition of temperature≤25 ℃ at relative humidity＜55%.

Nutritious pigeon powder as seasoning of the present invention is to adopt the bright dove meat of squab to be equipped with natural nutrition thing and flavoring (as ginger, green onion, garlic), through taking off the product of accord with Q/CL03-1999 standard that raw meat, fragmentation, glue mill, homogeneous, sterilization and spray-drying supervisor make, this product has changed and traditional has largely increased that bright product--what monosodium glutamate was simple increases aquatic foods and easily produce sweet greasy mouthfeel, given prominence to meat fragrance, bright and oiliness, fragrant and not dry, and nutritive value is preferably arranged.

Below preferred embodiment of the present invention is described in further detail.

Embodiment:

According to the requirement and the cost consideration of different taste, prepare burden by following prescription (with 100 parts of bright dove meat is that benchmark calculates, and the weight of other each composition is the weight portion with respect to bright dove meat, and unit is kilogram):

Prescription A prescription B prescription C

1, bright dove meat 100 100 100

2, salt 98 110 115

3, monosodium glutamate 65 55 45

4, Sodium Caseinate 53 4.5

5、IMP 1.0 1.1 0.9

6, sodium succinate 0.15 0.1 0.12

7、CMC 0.5 0.8 3.0

8, edible alcohol 543 (concentration is 95%)

9, bright shallot 98 96 94

10, pepper 1.0 1.1 0.9

11, rhizoma zingiberis 9.2 8.2 8.5

12, the head of garlic 9.5 8 8.5

13, white granulated sugar 879

14, peanut oil 12 1.5

15, maltodextrin 18 10 30

Will be through the qualified clean pigeon meat of quarantining, placed 10 hours down at 0 ℃, take out then cut away sharp-tongued and pawl after, be cut into small pieces again, add a spot of edible alcohol, mashed garlic and ginger juice and mixed the back dipping 30 minutes; Adopt the swinging meat grinder that whole clean dove meat is rubbed then, dove meat is placed on add suitable quantity of water in the jacketed pan, pepper stirs, boil then and keep little to boil 30 minutes; It is levigate with bone mud mill material to be carried out twice again, then by various batching compositions than will dissolve or thinning processing after various batchings adding pulverizing after dove meat in (its mesospore material Sodium Caseinate, CMC and maltodextrin add at last), add suitable quantity of water simultaneously, guarantee that feed concentration is within 20-22 ° of Be; According to colloid mill material being carried out glue mill for the third time, further refinement again.Adopting high pressure homogenizer again is to carry out three grades of emulsifyings under the condition of 80～100 ℃ and pressure 20～30MPa at feed temperature; Then the liquid material was carried out 130 ℃ high temperature sterilization after 20 seconds, adopting spray drying tower is 160～170 ℃ at the import hot blast temperature, and temperature is that 125～130 ℃ and column bottom temperature are to carry out spray-drying under 90～95 ℃ the condition and microencapsulation is handled in the tower; Be relative humidity＜55% in environmental condition at last, carry out the packing of product under the condition of temperature≤25 ℃ and just can finish whole process of production.

Claims (2)

1, a kind of nutritious pigeon powder as seasoning adopts spray drying process, produces through the method for taking off raw meat processing, flavour enhanced processing and microencapsulation processing, and it is as follows to it is characterized in that filling a prescription:

100 parts of bright dove meat

90～115 parts of refined salt

45～65 parts of monosodium glutamates

3～5 parts of Sodium Caseinates

0.5～1.5 part of IMP

0.05～0.3 part of sodium succinate

0.5～3 part of CMC

3～5 parts of 95% edible alcohols

90～98 parts in shallot

0.8～1.5 part in pepper

8～9.2 parts of ginger

8～9.5 parts of garlics

7～10 parts of white granulated sugars

1～2 part of peanut oil

10～30 parts of maltodextrins

2, the production method of the described nutrition nutritious pigeon powder of a kind of claim 1 through taking off processes such as raw meat, fragmentation, glue mill, homogeneous, sterilization and spray-drying, is characterized in that operating procedure is as follows:

Pretreatment stage: with live young pigeon through quarantine qualified after, slaughter clean thorax and handle, and then quarantine and treat deep processing after qualified;

The processing stage of tenderization: the clean pigeon that will finish pre-treatment was placed under 0～10 ℃ environment 4～24 hours;

The processing stage of taking off raw meat: clean pigeon debeaking that will be after tenderization is handled, remove pawl and be divided into fritter after, add a small amount of edible alcohol, ginger and garlic and dove meat mixes, dipping about half an hour the back standby;

The pulverization process stage: use pulverizer to be broken into kindred mud through the clean pigeon piece that takes off the raw meat processing;

The processing stage of hydrothermal solution: be placed on kindred mud in the jacketed pan and add low amounts of water, ginger, garlic and pepper, the formation muddy flesh that stirs boils the back and keeps little and boiled 30～40 minutes;

Add the batching stage: the control amount of water, to guarantee that feed concentration is at 20-22 ° of Be, then with after various batching dissolvings or the thinning processing, final ratio in each composition is that (with bright dove meat 100 weight portions is that benchmark calculates, other composition weight is the weight portion with respect to bright dove meat): 90～115 parts of refined salt, 45～65 parts of monosodium glutamates, 3～5 parts of Sodium Caseinates, IMP0.5～1.5 part, 0.05～0.3 part of sodium succinate, CMC0.5～3 part, concentration is 3～5 parts of 95% edible alcohols, 90～98 parts in shallot, 0.8～1.5 part in pepper, 8～9.2 parts of ginger, 8～9.5 parts of garlics, 7～10 parts of white granulated sugars, 1～2 part of peanut oil and maltodextrin add batching, its mesospore material Sodium Caseinate for 10～30 parts, CMC and maltodextrin etc. are last to be added;

The processing stage of the glue mill: the dove meat that will prepare material uses colloid mill to carry out three grades of glue mills;

The emulsifying stage: use high pressure homogenizer in feed temperature 〉=80 ℃, carry out three grades of emulsifyings under the condition of homogenization pressure 20～30Mpa;

Sterilization stage: under the condition of 130～135 ℃ of temperature, carried out high-temperature sterilization 15～20 seconds;

Spray-drying and microencapsulation stage: adopt under the condition of spray drying tower 90～95 ℃ of 120～130 ℃ of temperature and column bottom temperatures in 160～190 ℃ of import hot blast temperatures, tower, carry out spray-drying, carry out microencapsulation simultaneously and handle;

The packing of product stage: after finishing spray-drying and microencapsulation and handling,, carry out the packing of product under the condition of temperature≤25 ℃ at relative humidity＜55%.