CN110282867B - A special-shaped scribing structure of a multi-knife scribing machine - Google Patents
A special-shaped scribing structure of a multi-knife scribing machine Download PDFInfo
- Publication number
- CN110282867B CN110282867B CN201910705113.4A CN201910705113A CN110282867B CN 110282867 B CN110282867 B CN 110282867B CN 201910705113 A CN201910705113 A CN 201910705113A CN 110282867 B CN110282867 B CN 110282867B
- Authority
- CN
- China
- Prior art keywords
- special
- shaped
- fixed
- scribing
- photoelectric sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims description 21
- 239000004579 marble Substances 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 239000011521 glass Substances 0.000 abstract description 23
- 238000009434 installation Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/04—Cutting or splitting in curves, especially for making spectacle lenses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
技术领域technical field
本发明涉及玻璃划线切割相关技术领域,具体是一种多刀划线机的异形划线结构。The invention relates to the related technical field of glass scribing and cutting, in particular to a special-shaped scribing structure of a multi-knife scribing machine.
背景技术Background technique
异形划线切割,就是将整屏玻璃或条状玻璃进行圆、弧等非直线的划线并分断。目前,为提高加工效率,一般异形划线工序采用多刀划线机进行加工,多个异形刀头机构同时作业,可成倍的提高加工效率,发展潜力很大。现有用以异形切割的多刀划线机,采用微分头调节刀头前后一致性,需要以一个刀头为基准对多个刀头反复标定和校对,调节效率低,不易于调试维护。对于大幅面、图形多的异形玻璃的切割,会影响产品的合格率和切割效率,稳定性较差。Special-shaped scribing and cutting is to scribe and break the whole screen glass or strip glass with non-linear lines such as circles and arcs. At present, in order to improve the processing efficiency, the general special-shaped scribing process is processed by a multi-knife scribing machine. Multiple special-shaped cutter head mechanisms work at the same time, which can double the processing efficiency and has great development potential. The existing multi-knife marking machine for special-shaped cutting uses a differential head to adjust the front and rear consistency of the cutting head. It is necessary to repeatedly calibrate and proofread multiple cutting heads based on one cutting head. The adjustment efficiency is low and it is not easy to debug and maintain. For the cutting of special-shaped glass with large format and many graphics, it will affect the pass rate and cutting efficiency of the product, and the stability is poor.
发明内容Contents of the invention
本发明旨在解决现有用以异形切割的多刀划线机刀头前后调节效率低、稳定性差的技术问题。为此,本发明提出一种多刀划线机的异形划线结构。The invention aims to solve the technical problems of low front and rear adjustment efficiency and poor stability of the cutter head of the existing multi-knife scribing machine for special-shaped cutting. For this reason, the present invention proposes a special-shaped scribing structure of a multi-knife scribing machine.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种多刀划线机的异形划线结构,包括刀梁,所述刀梁上设有至少两个异形划线单元,所述异形划线单元包括X向滑动安装在刀梁上的移动板,所述移动板上固定有安装座,所述安装座上转动安装有沿Y向布置的第一丝杠,所述第一丝杠连接有驱动其转动的第一伺服电机,所述第一丝杠上套装有螺母件,所述安装座上还固定有Y向导轨,所述螺母件固连有滑动安装在所述Y向导轨上的异形切割刀头装置,安装座上还设置有第一光电传感器和CCD组件,所述异形切割刀头装置上对应所述第一光电传感器设置有第一传感器片,所述第一光电传感器与第一传感器配合用以确定第一伺服电机的零点。这种结构是将现有已经成套的异形切割刀头装置固定在螺母件上,这里的异形切割刀头装置可以是现有的伺服电机配合丝杠驱动、气缸加压的结构,或伺服电机配合凸轮结构等成套的结构,如申请号200710061485.5、201310665667.9等所述的结构皆可,这种异形切割刀头装置自带Y向移动结构。这里的X向移动结构采用现有的结构即可。本方案的主要创新点在于增设了Y向移动相关结构,通过第一光电传感器和第一传感器片的对位检测第一伺服电机的零点,调节到零点后进行预划线,然后通过CCD组件精确的确定多个刀头的零点位置的差距,控制第一伺服电机动作,驱动第一丝杠转动,从而实现刀头的前后调节。A special-shaped scribing structure of a multi-knife scribing machine, including a knife beam, on which at least two special-shaped scribing units are arranged, and the special-shaped scribing unit includes a moving plate slidingly installed on the knife beam in the X direction , the moving plate is fixed with a mounting base, and a first lead screw arranged along the Y direction is rotatably mounted on the mounting base, and the first lead screw is connected with a first servo motor driving its rotation, and the first lead screw is A nut piece is set on the lead screw, and a Y-guiding rail is fixed on the mounting seat. The nut piece is fixedly connected with a special-shaped cutting head device slidingly installed on the Y-guiding rail. A photoelectric sensor and CCD assembly, the special-shaped cutting head device is provided with a first sensor sheet corresponding to the first photoelectric sensor, and the first photoelectric sensor cooperates with the first sensor to determine the zero point of the first servo motor. This structure is to fix the existing complete set of special-shaped cutting head device on the nut. The special-shaped cutting head device here can be the structure of the existing servo motor with screw drive and cylinder pressurization, or the servo motor. Complete sets of structures such as cam structures, such as the structures described in application numbers 200710061485.5, 201310665667.9, etc., are all available. This special-shaped cutting head device has a Y-direction moving structure. Here, the X-direction moving structure can adopt the existing structure. The main innovation of this scheme is that the Y-direction movement related structure is added, and the zero point of the first servo motor is detected through the alignment of the first photoelectric sensor and the first sensor sheet. Determine the difference between the zero point positions of multiple cutter heads, control the action of the first servo motor, and drive the first lead screw to rotate, thereby realizing the front and rear adjustment of the cutter heads.
一种多刀划线机的异形划线结构,包括刀梁,所述刀梁上设有至少两个异形划线单元,所述异形划线单元包括X向滑动安装在刀梁上的移动板,所述移动板上固定有第二伺服电机,所述第二伺服电机的输出轴朝下且同轴固连有第二丝杠,所述第二丝杠套装有螺母座,所述移动板上固定有Z向导轨,所述螺母座滑动嵌装在所述Z向导轨上,所述移动板上设置有第四光电传感器,所述螺母座上对应所述第四光电传感器设置有第四传感器片,所述第四光电传感器与第四传感器片配合用以确定第二伺服电机的零点位置,所述螺母座上还固定有安装座,所述安装座上转动安装有沿Y向布置的第一丝杠,所述第一丝杠连接有驱动其转动的第一伺服电机,所述第一丝杠上套装有螺母件,所述安装座上还固定有Y向导轨,所述螺母件固连有滑动安装在所述Y向导轨上的加压基座,所述加压基座上安装有恒压气缸,所述恒压气缸的输出端固连异形刀轮机构,且恒压气缸的缸体与异形刀轮机构之间通过第二拉簧相连,所述安装座或螺母座上还设置有第一光电传感器和CCD组件,所述加压基座上对应所述第一光电传感器设置有第一传感器片,所述第一光电传感器与第一传感器配合用以确定第一伺服电机的零点位置。这是本装置结合具体的一种切割刀头装置(伺服电机和丝杠驱动,气缸加压的结构)后的组合结构。A special-shaped scribing structure of a multi-knife scribing machine, including a knife beam, on which at least two special-shaped scribing units are arranged, and the special-shaped scribing unit includes a moving plate slidingly installed on the knife beam in the X direction , a second servo motor is fixed on the moving plate, the output shaft of the second servo motor faces downward and a second lead screw is fixedly connected coaxially, the second lead screw is covered with a nut seat, and the moving plate A Z guide rail is fixed on the top, the nut seat is slidably embedded on the Z guide rail, a fourth photoelectric sensor is arranged on the moving plate, and a fourth photoelectric sensor is arranged on the nut seat corresponding to the fourth photoelectric sensor. The sensor sheet, the fourth photoelectric sensor cooperates with the fourth sensor sheet to determine the zero point position of the second servo motor, the nut seat is also fixed with a mounting seat, and the mounting seat is rotatably mounted with a The first lead screw, the first lead screw is connected with the first servo motor that drives it to rotate, the nut is sleeved on the first lead screw, the Y guide rail is also fixed on the mounting base, the nut is A pressurized base slidingly installed on the Y guide rail is fixedly connected, and a constant pressure cylinder is installed on the pressurized base, and the output end of the constant pressure cylinder is fixedly connected with a special-shaped cutter wheel mechanism, and the constant pressure cylinder The cylinder and the special-shaped cutter wheel mechanism are connected by a second tension spring. The first photoelectric sensor and CCD assembly are also arranged on the mounting seat or the nut seat, and the first photoelectric sensor is corresponding to the pressurized base. A first sensor sheet is provided, and the first photoelectric sensor cooperates with the first sensor to determine the zero point position of the first servo motor. This is the combined structure of this device combined with a specific cutting head device (servo motor and lead screw drive, cylinder pressurized structure).
本发明的有益效果是:The beneficial effects of the present invention are:
本发明提供的多刀划线机的异形划线结构,增设有Y向调节结构,每个刀头通过第一光电传感器和第一传感器片进行第一伺服电机的零点定位,然后预划线并通过CCD组件确定多个刀头之间的差距,控制每个第一伺服电机动作将多个刀头调节至前后同一直线上,相对于现有微分头调节机构,调节效率更高,并且稳定性更好,多个刀头的前后对齐质量较高,提高了切割精度和质量,刀头数量越多本结构的优越性体现越明显。本发明提供了两种结构,上述是两种结构的共性优点,另外,一种结构可整体安装切割刀头装置,安装替换刀头方便,适用性强,另一种结构是对于伺服电机丝杠驱动、气缸加压方式的刀头的组合结构,只适用于这种刀头结构,但是这样的结构相对于将本结构的刀头直接整体安装在第一种结构上来讲,整体结构稳定性更强,结构精度更容易保证。The special-shaped scribing structure of the multi-knife scribing machine provided by the present invention is additionally equipped with a Y-direction adjustment structure, and each cutter head performs the zero point positioning of the first servo motor through the first photoelectric sensor and the first sensor sheet, and then pre-scribing and The gap between multiple cutter heads is determined by the CCD component, and the action of each first servo motor is controlled to adjust the multiple cutter heads to the front and rear on the same straight line. Compared with the existing differential head adjustment mechanism, the adjustment efficiency is higher and the stability is stable. Even better, the quality of front and rear alignment of multiple cutting heads is high, which improves the cutting accuracy and quality. The more the number of cutting heads, the more obvious the superiority of this structure is. The present invention provides two structures. The above are the common advantages of the two structures. In addition, one structure can be installed with a cutting head device as a whole, which is convenient for installing and replacing the cutting head and has strong applicability. The other structure is for servo motor screw The combined structure of the drive and cylinder pressurized cutter head is only suitable for this cutter head structure, but this structure is more stable than the overall structure of the cutter head directly installed on the first structure. Strong, the structural accuracy is easier to guarantee.
附图说明Description of drawings
图1是本发明的多刀切割机的整体结构示意图;Fig. 1 is the overall structural representation of multi-cutter cutting machine of the present invention;
图2是本发明的第一种结构的异形划线单元的示意图;Fig. 2 is the schematic diagram of the special-shaped scribing unit of the first structure of the present invention;
图3是本发明的第二种结构的异形划线单元的示意图;Fig. 3 is the schematic diagram of the special-shaped scribing unit of the second structure of the present invention;
图4是本发明的一种切割刀头装置的结构示意图;Fig. 4 is a schematic structural view of a cutting head device of the present invention;
图5是图4所示切割刀头装置去掉前侧板剩余结构的主视图;Fig. 5 is a front view of the remaining structure of the cutting head device shown in Fig. 4 after removing the front side plate;
图6是图4所示切割刀头装置去掉左侧板、安装板后的结构示意图;Fig. 6 is a schematic structural view of the cutting head device shown in Fig. 4 after the left side plate and the mounting plate are removed;
图7是图4所示切割刀头装置去掉异形刀轮机构、滑动板后的结构示意图;Fig. 7 is a schematic view of the structure of the cutting head device shown in Fig. 4 after the special-shaped cutter wheel mechanism and the sliding plate are removed;
图8是图4所示切割刀头装置去掉异形刀轮机构、左侧板后的结构示意图。Fig. 8 is a structural schematic view of the cutter head device shown in Fig. 4 after the special-shaped cutter wheel mechanism and the left side plate are removed.
具体实施方式Detailed ways
参照图1和图2,本发明的一种多刀划线机的异形划线结构,包括刀梁1,所述刀梁1上设有至少两个异形划线单元2,所述异形划线单元2包括X向滑动安装在刀梁1上的移动板2-1,这里的滑动安装采用本领域常用的滑动结构即可,所述移动板2-1上固定有安装座2-2,所述安装座2-2上转动安装有沿Y向布置的第一丝杠2-3,这里的转动安装采用本领域常用的转动安装结构即可,所述第一丝杠2-3连接有驱动其转动的第一伺服电机2-4,所述第一丝杠2-3上套装有螺母件2-5,所述安装座2-2上还固定有Y向导轨2-6,所述螺母件2-5固连有滑动安装在所述Y向导轨2-6上的异形切割刀头装置3,安装座2-2上还设置有第一光电传感器和CCD组件2-7,所述异形切割刀头装置3上对应所述第一光电传感器设置有第一传感器片,所述第一光电传感器与第一传感器配合用以确定第一伺服电机2-4的零点。使用时,首先通过第一光电传感器和第一传感器片对位对第一伺服电机2-4的零点进行定位,然后控制切割刀头装置向下运动进行预划线,预划线完毕后CCD组件2-7根据划线的前后位置,控制各个第一伺服电机2-4动作,将多个异形划线单元2的刀头调节至前后方向的同一直线上。这样的调节方式,结构简单可靠,调节效率高,且调节精度高,稳定性好。Referring to Fig. 1 and Fig. 2, a special-shaped scribing structure of a multi-knife scribing machine according to the present invention includes a knife beam 1 on which at least two special-shaped scribing units 2 are arranged, and the special-shaped scribing The unit 2 includes a moving plate 2-1 slidingly installed on the knife beam 1 in the X direction. The sliding installation here can adopt a sliding structure commonly used in the field. The moving plate 2-1 is fixed with a mounting seat 2-2, so The mounting seat 2-2 is rotatably mounted with a first lead screw 2-3 arranged along the Y direction, the rotatable installation here adopts a commonly used rotatable installation structure in the field, and the first lead screw 2-3 is connected with a drive It rotates the first servo motor 2-4, the first lead screw 2-3 is covered with a nut 2-5, and the mounting seat 2-2 is also fixed with a Y guide rail 2-6, and the nut Part 2-5 is fixedly connected with a special-shaped cutting head device 3 that is slidably installed on the Y guide rail 2-6, and the first photoelectric sensor and CCD assembly 2-7 are also arranged on the mounting base 2-2, and the special-shaped A first sensor sheet is provided on the cutter head device 3 corresponding to the first photoelectric sensor, and the first photoelectric sensor cooperates with the first sensor to determine the zero point of the first servo motor 2-4. When in use, first position the zero point of the first servo motor 2-4 through the alignment of the first photoelectric sensor and the first sensor sheet, and then control the cutting head device to move downward to perform pre-scribing. After the pre-scribing is completed, the CCD assembly 2-7 Control the action of each first servo motor 2-4 according to the front and rear positions of the scribing line, and adjust the cutter heads of a plurality of special-shaped scribing units 2 to the same straight line in the front and rear directions. Such an adjustment method has simple and reliable structure, high adjustment efficiency, high adjustment accuracy and good stability.
作为X向移动结构的一种优选结构,所述刀梁1为大理石刀梁,所述大理石刀梁上安装有第一光栅尺1-1、第一直线电机1-2、X向导轨1-3、第二光电传感器,所述第一光栅尺1-1沿X向固定在大理石刀梁的侧面,所述第一直线电机1-2的定子为条状且沿X向固定在大理石刀梁的同一侧面,第一直线电机1-2的定子上安装有两个动子,两个所述第一直线电机1-2的动子分别与两个异形划线单元2的移动板2-1固连且移动板2-1滑动嵌装在所述X向导轨1-3上,所述移动板2-1上还对应第一光栅尺1-1固定有第一读数头,其中一个移动板2-1上对应第二光电传感器固定有第二传感器片,所述第二传感器片与第二光电传感器配合用以确定第一直线电机1-2的动子的零点。使用时,第二光电传感器与第二传感器片对位用以检测第一直线电机1-2的动子的零点,由于每个移动板2-1上都安装有读数头且读取同一把光栅尺上的数据,所以只需一个移动板2-1上装有第二传感器片,该动子检测到零点后,其他动子的位置根据读数头的读数也就随之确定了;确定好零点后,根据异形切割设定的程序,通过第一光栅尺1-1及第一读数头对X向移动距离进行严格控制,将各个刀头运行至目标位置。As a preferred structure of the X-direction moving structure, the knife beam 1 is a marble knife beam, and the first grating scale 1-1, the first linear motor 1-2, and the X-guiding rail 1 are installed on the marble knife beam. -3. The second photoelectric sensor, the first grating ruler 1-1 is fixed on the side of the marble knife beam along the X direction, and the stator of the first linear motor 1-2 is strip-shaped and fixed on the marble knife beam along the X direction On the same side of the knife beam, two movers are installed on the stator of the first linear motor 1-2, and the movers of the two first linear motors 1-2 are respectively connected with the moving parts of the two special-shaped marking units 2. The plate 2-1 is fixedly connected and the moving plate 2-1 is slidably embedded on the X guide rail 1-3, and the first reading head is fixed on the moving plate 2-1 corresponding to the first grating ruler 1-1, One of the moving plates 2-1 is fixed with a second sensor sheet corresponding to the second photoelectric sensor, and the second sensor sheet cooperates with the second photoelectric sensor to determine the zero point of the mover of the first linear motor 1-2. When in use, the second photoelectric sensor is aligned with the second sensor sheet to detect the zero point of the mover of the first linear motor 1-2. Since each moving plate 2-1 is equipped with a reading head and reads the same The data on the grating ruler, so only one moving plate 2-1 is equipped with the second sensor piece, after the mover detects the zero point, the position of the other movers is also determined according to the reading head; determine the zero point Finally, according to the program set for special-shaped cutting, the X-direction moving distance is strictly controlled by the first grating ruler 1-1 and the first reading head, and each cutter head is moved to the target position.
进一步的,所述第一伺服电机2-4固定在安装座2-2上,所述第一伺服电机2-4和第一丝杠2-3通过同步带传动连接,且第一伺服电机2-4和第一丝杠2-3位于同步带的同一侧,相对于第一伺服电机2-4直接带动第一丝杠2-3的结构而言,一方面,大大减小了安装空间,结构更加紧凑,另一方面,如果直接带动丝杠运转,刀头的重心偏前,不利于刀头的运动,有了偏心矩。Further, the first servo motor 2-4 is fixed on the mounting base 2-2, the first servo motor 2-4 and the first lead screw 2-3 are connected by synchronous belt transmission, and the first servo motor 2 -4 and the first lead screw 2-3 are located on the same side of the synchronous belt. Compared with the structure in which the first servo motor 2-4 directly drives the first lead screw 2-3, on the one hand, the installation space is greatly reduced, The structure is more compact. On the other hand, if the lead screw is directly driven to run, the center of gravity of the cutter head is forward, which is not conducive to the movement of the cutter head, and there is an eccentric moment.
参照图4-图8,优选的,所述异形切割刀头装置3包括固定架3-1、第二直线电机3-2、滑动架3-3、异形刀轮机构3-4,所述固定架3-1固定在螺母件2-5上且滑动安装在所述Y向导轨2-6上,所述第二直线电机3-2的定子与所述固定架3-1固连,所述第二直线电机3-2的动子与所述滑动架3-3固连,所述固定架3-1与滑动架3-3之间通过Z向导轨副3-5滑动连接,且固定架3-1与滑动架3-3之间还通过第一拉簧3-6相连,所述第二直线电机3-2的轴线、Z向导轨副3-5、第一拉簧3-6三者皆Z向布置,所述异形刀轮机构3-4固定在所述滑动架3-3上;所述固定架3-1上安装有第二读数头3-7或第二光栅尺3-8,且所述滑动架3-3上对应配置有第二光栅尺3-8或第二读数头3-7,所述第二光栅尺3-8与第二读数头3-7配合用以确定第二直线电机3-2的下移距离;所述固定架3-1上设置有第三光电传感器3-9,所述滑动架3-3上对应配置有第三传感器片3-10,第三光电传感器3-9与第三传感器片3-10配合用以确定第二直线电机3-2的零点位置;还包括控制器,所述第二读数头3-7、第三光电传感器3-9皆与控制器电连接,所述控制器控制第二直线电机3-2动作。这里,为避免刀轮损坏玻璃,同时提高整体的切割效率,本领域人员容易设计的,先采用位置模式以较大的速度将刀轮下降到即将接触玻璃,然后采用恒力模式对玻璃进行精确切割,一方面,在保证质量的同时,节省了刀具空运行的时间,提高了整体切割效率;另一方面,如果只采用恒力模式,加速度恒定,会持续加速,当到达玻璃时,刀轮速度过大,会发生撞击事故,所以在恒力模式前以位置模式运行,也可避免撞击。位置模式和恒力模式集成在第二直线电机3-2的控制器中,属于直线电机领域的成熟技术,并且先运用其他模式将刀轮运行至接近玻璃,然后再以恒力模式运行,这也是现有刀头装置已经采用的技术。Referring to Fig. 4-Fig. 8, preferably, the special-shaped cutting head device 3 includes a fixed frame 3-1, a second linear motor 3-2, a sliding frame 3-3, and a special-shaped cutter wheel mechanism 3-4, and the fixed The frame 3-1 is fixed on the nut piece 2-5 and is slidably installed on the Y guide rail 2-6, the stator of the second linear motor 3-2 is fixedly connected with the fixed frame 3-1, and the The mover of the second linear motor 3-2 is fixedly connected with the sliding frame 3-3, and the fixed frame 3-1 and the sliding frame 3-3 are slidably connected to the guide rail pair 3-5 through Z, and the fixed frame 3-1 is connected with the sliding frame 3-3 through the first extension spring 3-6, the axis of the second linear motor 3-2, the Z guide rail pair 3-5, the first extension spring 3-6 three All of them are arranged in the Z direction, and the special-shaped cutter wheel mechanism 3-4 is fixed on the sliding frame 3-3; the second reading head 3-7 or the second grating ruler 3-7 are installed on the fixed frame 3-1. 8, and the second grating ruler 3-8 or the second reading head 3-7 is correspondingly arranged on the sliding frame 3-3, and the second grating ruler 3-8 cooperates with the second reading head 3-7 to Determine the downward movement distance of the second linear motor 3-2; the fixed frame 3-1 is provided with a third photoelectric sensor 3-9, and the sliding frame 3-3 is correspondingly equipped with a third sensor sheet 3-10, The third photoelectric sensor 3-9 cooperates with the third sensor sheet 3-10 to determine the zero point position of the second linear motor 3-2; also includes a controller, the second reading head 3-7, the third photoelectric sensor 3 -9 are all electrically connected to the controller, and the controller controls the action of the second linear motor 3-2. Here, in order to prevent the cutter wheel from damaging the glass and at the same time improve the overall cutting efficiency, it is easy for those skilled in the art to design, first use the position mode to lower the cutter wheel at a relatively high speed until it is about to touch the glass, and then use the constant force mode to precisely cut the glass. Cutting, on the one hand, while ensuring the quality, it saves the time of dry running of the tool and improves the overall cutting efficiency; on the other hand, if only the constant force mode is used, the acceleration will be constant, and it will continue to accelerate. When it reaches the glass, the cutter wheel will If the speed is too high, a collision accident will occur, so running in position mode before constant force mode can also avoid collision. The position mode and the constant force mode are integrated in the controller of the second linear motor 3-2, which belongs to the mature technology in the field of linear motors, and first uses other modes to run the cutter wheel close to the glass, and then runs in the constant force mode. Also be the technology that existing cutter head device has adopted.
采用这样的刀头装置结构,有如下好处:1、采用直线电机对刀轮结构进行驱动,利用直线电机本身的结构特性,压力输出稳定、压力输出范围广、压力输出分辨力精度高,便于维护;2配置有光电传感器和传感器片,同时配置有光栅尺和读数头,前者用以检测直线电机的零点,后者用以精确的控制直线电机运行的距离,两者配合,可精确的测量刀轮与玻璃表面之间的距离并控制直线电机运行的距离,定位精度高,进一步提高了玻璃切割的精度,另外,控制恒力模式在很小的距离运行,大大降低了刀轮接触玻璃时的速度,保护了玻璃及刀轮;3相较于气缸加压方式和伺服电机驱动凸轮的加压方式,配套安装该装置的切割设备可以应对更多规格的产品,可以胜任切割精度要求更高的OLED面板、厚度更薄的面板,具有更强的产品兼容性和市场竞争力。The use of such a cutter head device structure has the following advantages: 1. The cutter wheel structure is driven by a linear motor. Using the structural characteristics of the linear motor itself, the pressure output is stable, the pressure output range is wide, the pressure output resolution is high, and it is easy to maintain. ;2 It is equipped with a photoelectric sensor and a sensor sheet, as well as a grating ruler and a reading head. The former is used to detect the zero point of the linear motor, and the latter is used to accurately control the running distance of the linear motor. The combination of the two can accurately measure the knife The distance between the wheel and the glass surface controls the running distance of the linear motor, and the positioning accuracy is high, which further improves the accuracy of glass cutting. In addition, the constant force mode is controlled to run at a small distance, which greatly reduces the friction when the cutter wheel touches the glass. 3. Compared with the cylinder pressurization method and the servo motor drive cam pressurization method, the cutting equipment equipped with this device can cope with more specifications of products, and can be qualified for cutting with higher precision requirements. OLED panels and thinner panels have stronger product compatibility and market competitiveness.
使用时,将固定架3-1固定在螺母件2-5上,使第二直线电机3-2的轴线、Z向导轨副3-5、拉簧三者皆为竖直状态。装置不工作时,滑动架3-3、第二直线电机3-2动子、异形刀轮机构3-4等部件皆通过拉簧悬挂支撑在固定架3-1上;装置工作时,首先第三光电传感器3-9与第三传感器片3-10对位,产生对位信号,发送给控制器,控制器记录此位置为第二直线电机3-2的零点位置,并记录此时第二读数头3-7在第二光栅尺3-8上的读数a,然后控制第二直线电机3-2的动子向下运动,直至刀轮接触玻璃表面,这里的接触判断属于成熟技术,即设定一个反馈压力,动子从零点开始下降,过程中无反馈压力,当接触到玻璃后,产生反馈压力,并逐步增大,当达到预设反馈压力时,即认为刀轮与玻璃接触,这时读出第二光栅尺3-8的读数b,则第二直线电机3-2零点位置距玻璃的高度即为b-a,这里用第二光栅尺3-8来测量距离,精度更高。测量完毕后,控制第二直线电机3-2的动子上升,直至控制器再次接收到对位信号,此时,控制器控制第二直线电机3-2以位置模式下降,直至即将接触玻璃,这里的“即将接触”程序预设一个差值即可,如50μm,这个下降过程的距离控制由第二光栅尺3-8完成,精度更高,即控制从零点下降b-a-50μm;当刀轮下降至预设高度时,控制器控制第二直线电机3-2以恒力模式继续下降,直至达到设备设定的压力值,在之后的切割过程中第二直线电机3-2一直以恒力模式输出设定的压力值,这样即使遇到玻璃表面有起伏,也可适应性的调整刀轮高度保证切割压力恒定不变,从而完成高精度的切割。During use, the fixed mount 3-1 is fixed on the nut part 2-5, so that the axis of the second linear motor 3-2, the Z guide rail pair 3-5, and the extension spring are all in a vertical state. When the device was not working, components such as the sliding frame 3-3, the second linear motor 3-2 mover, the special-shaped cutter wheel mechanism 3-4 were all suspended and supported on the fixed frame 3-1 by extension springs; The three photoelectric sensors 3-9 align with the third sensor sheet 3-10 to generate an alignment signal, which is sent to the controller, and the controller records this position as the zero position of the second linear motor 3-2, and records the second linear motor 3-2. The reading head 3-7 reads a on the second grating ruler 3-8, and then controls the mover of the second linear motor 3-2 to move downward until the cutter wheel touches the glass surface. The contact judgment here is a mature technology, namely Set a feedback pressure, the mover starts to drop from zero, and there is no feedback pressure during the process. When it touches the glass, a feedback pressure is generated and gradually increases. When the preset feedback pressure is reached, the cutter wheel is considered to be in contact with the glass. At this moment, read the reading b of the second grating ruler 3-8, then the height of the second linear motor 3-2 zero point from the glass is b-a, and the second grating ruler 3-8 is used to measure the distance here, and the precision is higher. After the measurement is completed, the mover of the second linear motor 3-2 is controlled to rise until the controller receives the alignment signal again. At this time, the controller controls the second linear motor 3-2 to descend in position mode until it is about to touch the glass. The "coming in contact" program here can preset a difference, such as 50μm, and the distance control of this descending process is completed by the second grating ruler 3-8, with higher accuracy, that is, the control drops b-a-50μm from zero; when the cutter wheel When descending to the preset height, the controller controls the second linear motor 3-2 to continue descending in constant force mode until it reaches the pressure value set by the equipment. In the subsequent cutting process, the second linear motor 3-2 continues to descend with constant force. The mode outputs the set pressure value, so that even if there are fluctuations on the glass surface, the height of the knife wheel can be adjusted adaptively to ensure a constant cutting pressure, thereby completing high-precision cutting.
进一步的,所述固定架3-1包括定子固定件3-1-1,所述第二直线电机3-2为棒状且设置有两个,所述第二直线电机3-2的定子外套于动子外部、且定子穿插固定在所述定子固定件3-1-1中,所述滑动架3-3包括滑动板3-3-1、动子压头3-3-2、动子固定件3-3-3,所述动子压头3-3-2和动子固定件3-3-3皆固定在所述滑动板3-3-1上,所述第二直线电机3-2的动子外伸于定子的两端、且动子上下两端分别与动子压头3-3-2、动子固定件3-3-3固连,所述异形刀轮机构3-4安装在滑动板3-3-1上。这里,与常用的棒状第二直线电机3-2的使用方式相反,采用外圈为定子、内圈为动子的结构,结构更加紧凑;切割刀头装置输出压力值不变的情况下,两个棒状第二直线电机3-2并联使用替代一个功率更大的棒状第二直线电机3-2,成本更低,刀头装置外形尺寸更小。本发明中使用两个并联的棒状第二直线电机3-2提供动力,与气缸比较具有更强的可控性和灵活性,与传统伺服电机比较具有更高的推力密度,整体具有速度快、低惯量、零齿槽效应的优点,可轻松实现亚微米级的高定位精度。此外,棒状第二直线电机3-2输出压力分辨值可到0.01N,两个棒状第二直线电机3-2并联后输出的持续推力可达到40N。Further, the fixing frame 3-1 includes a stator fixing part 3-1-1, the second linear motor 3-2 is bar-shaped and provided with two, and the stator of the second linear motor 3-2 is covered with The outside of the mover, and the stator is inserted and fixed in the stator fixing part 3-1-1, and the sliding frame 3-3 includes a sliding plate 3-3-1, a mover pressure head 3-3-2, a mover fixing part 3-3-3, the mover press head 3-3-2 and the mover fixing part 3-3-3 are fixed on the sliding plate 3-3-1, and the second linear motor 3- 2, the mover protrudes from both ends of the stator, and the upper and lower ends of the mover are respectively fixedly connected with the mover pressure head 3-3-2 and the mover fixing part 3-3-3, and the special-shaped cutter wheel mechanism 3- 4 is installed on the slide plate 3-3-1. Here, contrary to the commonly used rod-shaped second linear motor 3-2, the outer ring is the stator and the inner ring is the mover, and the structure is more compact; when the output pressure value of the cutting head device remains unchanged, the two Two rod-shaped second linear motors 3-2 are used in parallel to replace a more powerful rod-shaped second linear motor 3-2, the cost is lower, and the overall size of the cutter head device is smaller. In the present invention, two parallel rod-shaped second linear motors 3-2 are used to provide power, which has stronger controllability and flexibility compared with cylinders, and has higher thrust density compared with traditional servo motors, and has fast speed, The advantages of low inertia and zero cogging can easily achieve high positioning accuracy of sub-micron level. In addition, the output pressure resolution of the rod-shaped second linear motor 3-2 can reach 0.01N, and the continuous thrust output by the two rod-shaped second linear motors 3-2 in parallel can reach 40N.
作为第二光栅尺3-8与第二读数头3-7的一种优选安装结构,所述滑动板3-3-1的中部开设有条形孔,定子固定件3-1-1的与滑动板3-3-1相对的表面固定有第二读数头3-7,所述第二读数头3-7置于所述条形孔中,所述条形孔的内壁上对应第二读数头3-7固定有第二光栅尺3-8,结构更加紧凑,占用空间较小。本发明采用第二光栅尺3-8、第二读数头3-7配合两个并联的棒状第二直线电机3-2进行精确的定位。进一步优选的,选用的第二光栅尺3-8分辨率能达到1nm,在100m/s的高速运行下也可保证正常的识别。第二光栅尺3-8的安装公差宽松,安装简单快捷。另外,第二光栅尺3-8具有极强的抗污能力,可抵御灰尘、划痕和轻度油渍的污染。As a preferred installation structure of the second grating ruler 3-8 and the second reading head 3-7, the middle part of the sliding plate 3-3-1 is provided with a bar-shaped hole, and the stator fixing part 3-1-1 and the A second reading head 3-7 is fixed on the opposite surface of the sliding plate 3-3-1, and the second reading head 3-7 is placed in the strip-shaped hole, and the inner wall of the strip-shaped hole corresponds to the second reading The head 3-7 is fixed with a second grating ruler 3-8, which has a more compact structure and takes up less space. The present invention uses the second grating ruler 3-8, the second reading head 3-7 to cooperate with two parallel rod-shaped second linear motors 3-2 to perform precise positioning. Further preferably, the resolution of the selected second grating ruler 3-8 can reach 1nm, and normal identification can also be guaranteed under the high-speed operation of 100m/s. The installation tolerance of the second grating ruler 3-8 is loose, and the installation is simple and quick. In addition, the second grating scale 3-8 has extremely strong anti-pollution ability, and can resist pollution from dust, scratches and light oil stains.
进一步的,所述定子固定件3-1-1的与滑动板3-3-1相对的表面设置有嵌装第二读数头3-7的封闭式的凹槽,所述凹槽的上边缘通过让线槽3-11延伸至定子固定件3-1-1的上端面,所述固定架3-1还包括右侧板3-1-2,所述右侧板3-1-2上固定有位于定子固定件3-1-1上方的线夹3-12,所述第二读数头3-7的线缆穿过让线槽3-11后固定于所述线夹3-12中,两个第二直线电机3-2的定子的线缆也固定在所述线夹3-12中,结构紧凑,且布线更加整齐。Further, the surface of the stator fixing member 3-1-1 opposite to the sliding plate 3-3-1 is provided with a closed groove for embedding the second reading head 3-7, and the upper edge of the groove By allowing the wire groove 3-11 to extend to the upper end surface of the stator fixing part 3-1-1, the fixing frame 3-1 also includes a right side plate 3-1-2, and the right side plate 3-1-2 A wire clamp 3-12 located above the stator fixture 3-1-1 is fixed, and the cable of the second reading head 3-7 passes through the wire slot 3-11 and is fixed in the wire clamp 3-12 The cables of the stators of the two second linear motors 3-2 are also fixed in the wire clamp 3-12, which has a compact structure and more neat wiring.
优选的,所述第三光电传感器3-9固定在所述右侧板3-1-2的下部,所述第三传感器片3-10固定在所述动子固定件3-3-3的下端面,所述第三光电传感器3-9与所述第三传感器片3-10水平相对时第二直线电机3-2处于零点位置,能够避免其他结构的遮挡干扰,结构布置更加合理。Preferably, the third photoelectric sensor 3-9 is fixed at the lower part of the right side plate 3-1-2, and the third sensor sheet 3-10 is fixed at the bottom of the mover fixing part 3-3-3. On the lower end face, when the third photoelectric sensor 3-9 is horizontally opposed to the third sensor sheet 3-10, the second linear motor 3-2 is at the zero position, which can avoid interference from other structures, and the structural arrangement is more reasonable.
进一步的,所述固定架3-1还包括安装板3-1-3、左侧板3-1-4、前侧板3-1-5、顶板3-1-6,所述安装板3-1-3固定在螺母件2-5上且滑动安装在所述Y向导轨2-6上,所述安装板3-1-3、左侧板3-1-4、右侧板3-1-2、前侧板3-1-5、顶板3-1-6共同形成底部开口的长方体壳体结构,所述顶板3-1-6上对应线夹3-12开设有出线孔。Further, the fixed frame 3-1 also includes a mounting plate 3-1-3, a left side plate 3-1-4, a front side plate 3-1-5, a top plate 3-1-6, the mounting plate 3 -1-3 is fixed on the nut piece 2-5 and is slidably installed on the Y guide rail 2-6, the mounting plate 3-1-3, the left side plate 3-1-4, and the right side plate 3- 1-2. The front side plate 3-1-5 and the top plate 3-1-6 jointly form a cuboid shell structure with an open bottom, and the top plate 3-1-6 is provided with outlet holes corresponding to the wire clips 3-12.
进一步的,所述左侧板3-1-4的内表面还固定有两个分别位于其前后两边缘的安装条3-13,所述Z向导轨副3-5设置有两个且两个Z向导轨副3-5的承导件分别安装在两个安装条3-13上,所述Z向导轨副3-5的运动件固定在滑动板3-3-1上。安装条3-13的设置使得Z向导轨副3-5的安装更加方便,同时通过安装条3-13也弥补了左侧板3-1-4和滑动板3-3-1的位置偏差,保证了Z向导轨副3-5的两个导轨安装在同一平面内。Further, the inner surface of the left side plate 3-1-4 is also fixed with two mounting strips 3-13 respectively located at the front and rear edges thereof, and the Z guide rail pair 3-5 is provided with two and two The guide parts of the Z guide rail pair 3-5 are respectively installed on the two installation bars 3-13, and the moving parts of the Z guide rail pair 3-5 are fixed on the slide plate 3-3-1. The setting of the installation bar 3-13 makes the installation of the Z guide rail pair 3-5 more convenient, and at the same time, the position deviation of the left side plate 3-1-4 and the sliding plate 3-3-1 is compensated by the installation bar 3-13, It is ensured that the two guide rails of the Z guide rail pair 3-5 are installed in the same plane.
进一步的,所述安装条3-13的上端垂直固定有朝向内侧的上拉簧支柱3-14,所述动子固定件3-3-3上固定有下拉簧支柱3-15,所述第一拉簧3-6的两端分别与上拉簧支柱3-14和下拉簧支柱3-15钩连。Further, the upper end of the installation bar 3-13 is vertically fixed with an upper tension spring strut 3-14 facing inward, and the lower spring strut 3-15 is fixed on the mover fixing part 3-3-3. The two ends of an extension spring 3-6 are hooked with the upper extension spring pillar 3-14 and the lower spring pillar 3-15 respectively.
优选的,所述Z向导轨副3-5为交叉滚子导轨。交叉滚子导轨中,滚子保持器中精密滚子互相直交地组合在一起,滚子保持器安装在专用轨道上的90°V形沟槽滚动面上,两列滚子导轨平行装配,能够承受四个方向的负荷。通过向交叉滚子导轨施加预压,使交叉滚子导轨具有无间隙、高刚性、动作轻快的特点。Preferably, the Z guide rail pair 3-5 is a cross roller guide rail. In the cross roller guideway, the precision rollers in the roller cage are combined perpendicularly to each other, and the roller cage is installed on the 90° V-shaped groove rolling surface on the special track, and the two rows of roller guideways are assembled in parallel, which can Bear loads from four directions. By applying preload to the Cross Roller Guide, the Cross Roller Guide has the characteristics of no backlash, high rigidity, and light action.
进一步的,还包括固定在固定架3-1上且对准刀轮机构的刀轮设置的吹气机构3-16,主要作用是切割刀头装置工作时向刀轮不断吹气,清洁刀轮。Further, it also includes a blowing mechanism 3-16 fixed on the fixed frame 3-1 and aligned with the cutter wheel of the cutter wheel mechanism. .
参照图1和图3,一种多刀划线机的异形划线结构,包括刀梁1,所述刀梁1上设有至少两个异形划线单元2,所述异形划线单元2包括X向滑动安装在刀梁1上的移动板2-1,所述移动板2-1上固定有第二伺服电机2-8,所述第二伺服电机2-8的输出轴朝下且同轴固连有第二丝杠2-9,所述第二丝杠2-9套装有螺母座2-10,所述移动板2-1上固定有Z向导轨2-11,所述螺母座2-10滑动嵌装在所述Z向导轨2-11上,所述移动板2-1上设置有第四光电传感器,所述螺母座2-10上对应所述第四光电传感器设置有第四传感器片,所述第四光电传感器与第四传感器片配合用以确定第二伺服电机2-8的零点位置,所述螺母座2-10上还固定有安装座2-2,所述安装座2-2上转动安装有沿Y向布置的第一丝杠2-3,所述第一丝杠2-3连接有驱动其转动的第一伺服电机2-4,所述第一丝杠2-3上套装有螺母件2-5,所述安装座2-2上还固定有Y向导轨2-6,所述螺母件2-5固连有滑动安装在所述Y向导轨2-6上的加压基座2-14,所述加压基座2-14上安装有恒压气缸2-12,所述恒压气缸2-12的输出端固连异形刀轮机构3-4,且恒压气缸2-12的缸体与异形刀轮机构3-4之间通过第二拉簧2-13相连,所述安装座2-2或螺母座2-10上还设置有第一光电传感器和CCD组件2-7,所述加压基座2-14上对应所述第一光电传感器设置有第一传感器片,所述第一光电传感器与第一传感器配合用以确定第一伺服电机2-4的零点位置。这种结构是将切割刀头装置限定成特定的气缸加压方式后的一种集成结构形式。使用时,第四光电传感器与第四传感器片配合用以确定第二伺服电机2-8的零点位置,零点确定后,第二伺服电机2-8动作驱动刀头向下运动接触玻璃,这里的接触通过反馈力来确定,属于本领域成熟技术,接触玻璃后回升至零点,然后下降至即将接触玻璃,这里的即将接触通过设定一个距离差值来实现,当刀头到达指定位置后,启动恒压气缸2-12动作,输出恒定压力对玻璃进行切割。使用时,第二光电传感器与第二传感器片对位用以检测第一直线电机1-2的动子的零点,由于每个移动板2-1上都安装有读数头且读取同一把光栅尺上的数据,所以只需一个移动板2-1上装有第二传感器片,该动子检测到零点后,其他动子的位置根据读数头的读数也就随之确定了;确定好零点后,根据异形切割设定的程序,通过第一光栅尺1-1及第一读数头对X向移动距离进行严格控制,将各个刀头运行至目标位置。Referring to Fig. 1 and Fig. 3, a special-shaped scribing structure of a multi-knife scribing machine includes a knife beam 1, and at least two special-shaped scribing units 2 are arranged on the knife beam 1, and the special-shaped scribing unit 2 includes The moving plate 2-1 that is installed on the knife beam 1 is slided in X direction, and the second servo motor 2-8 is fixed on the moving plate 2-1, and the output shaft of the second servo motor 2-8 faces downward and simultaneously The shaft is fixedly connected with a second lead screw 2-9, the second lead screw 2-9 is set with a nut seat 2-10, the moving plate 2-1 is fixed with a Z guide rail 2-11, and the nut seat 2-10 is slidably embedded on the Z guide rail 2-11, a fourth photoelectric sensor is arranged on the moving plate 2-1, and a fourth photoelectric sensor is arranged on the nut base 2-10 corresponding to the fourth photoelectric sensor. Four sensor sheets, the fourth photoelectric sensor cooperates with the fourth sensor sheet to determine the zero point position of the second servo motor 2-8, the nut seat 2-10 is also fixed with the mounting seat 2-2, the installation A first lead screw 2-3 arranged along the Y direction is rotatably mounted on the seat 2-2, and the first lead screw 2-3 is connected with a first servo motor 2-4 that drives its rotation, and the first lead screw 2-3 2-3 is covered with a nut piece 2-5, and the Y guide rail 2-6 is also fixed on the mounting seat 2-2, and the nut piece 2-5 is fixedly connected with a sliding installation on the Y guide rail 2- 6 on the pressurized base 2-14, the pressurized base 2-14 is equipped with a constant pressure cylinder 2-12, and the output end of the constant pressure cylinder 2-12 is fixedly connected with the special-shaped cutter wheel mechanism 3-4 , and the cylinder body of the constant pressure cylinder 2-12 is connected with the special-shaped cutter wheel mechanism 3-4 through the second tension spring 2-13, and the first mounting seat 2-2 or the nut seat 2-10 is also provided with a A photoelectric sensor and a CCD assembly 2-7, the pressurized base 2-14 is provided with a first sensor sheet corresponding to the first photoelectric sensor, and the first photoelectric sensor cooperates with the first sensor to determine the first servo Zero position of motors 2-4. This structure is an integrated structure after the cutting head device is limited to a specific cylinder pressurization method. During use, the fourth photoelectric sensor cooperates with the fourth sensor sheet to determine the zero point position of the second servo motor 2-8. After the zero point is determined, the second servo motor 2-8 acts to drive the cutter head to move downwards and contact the glass. Here The contact is determined by the feedback force, which belongs to the mature technology in this field. After touching the glass, it rises to zero, and then drops to the point where it is about to touch the glass. Here, the imminent contact is realized by setting a distance difference. The constant pressure cylinder 2-12 acts to output constant pressure to cut the glass. When in use, the second photoelectric sensor is aligned with the second sensor sheet to detect the zero point of the mover of the first linear motor 1-2. Since each moving plate 2-1 is equipped with a reading head and reads the same The data on the grating ruler, so only one moving plate 2-1 is equipped with the second sensor piece, after the mover detects the zero point, the position of the other movers is also determined according to the reading head; determine the zero point Finally, according to the program set for special-shaped cutting, the X-direction moving distance is strictly controlled by the first grating ruler 1-1 and the first reading head, and each cutter head is moved to the target position.
作为X向移动结构的一种优选结构,所述刀梁1为大理石刀梁,所述大理石刀梁上安装有第一光栅尺1-1、第一直线电机1-2、X向导轨1-3、第二光电传感器,所述第一光栅尺1-1沿X向固定在大理石刀梁的侧面,所述第一直线电机1-2的定子为条状且沿X向固定在大理石刀梁的同一侧面,第一直线电机1-2的定子上安装有两个动子,两个所述第一直线电机1-2的动子分别与两个异形划线单元2的移动板2-1固连且移动板2-1滑动嵌装在所述X向导轨1-3上,所述移动板2-1上还对应第一光栅尺1-1固定有第一读数头、对应第二光电传感器固定有第二传感器片,所述第二传感器片与第二光电传感器配合用以确定第一直线电机1-2的动子的零点。As a preferred structure of the X-direction moving structure, the knife beam 1 is a marble knife beam, and the first grating scale 1-1, the first linear motor 1-2, and the X-guiding rail 1 are installed on the marble knife beam. -3. The second photoelectric sensor, the first grating ruler 1-1 is fixed on the side of the marble knife beam along the X direction, and the stator of the first linear motor 1-2 is strip-shaped and fixed on the marble knife beam along the X direction On the same side of the knife beam, two movers are installed on the stator of the first linear motor 1-2, and the movers of the two first linear motors 1-2 are respectively connected with the moving parts of the two special-shaped marking units 2. The plate 2-1 is fixedly connected and the moving plate 2-1 is slidably embedded on the X guide rail 1-3, and the moving plate 2-1 is also fixed with a first reading head corresponding to the first grating ruler 1-1, A second sensor sheet is fixed corresponding to the second photoelectric sensor, and the second sensor sheet cooperates with the second photoelectric sensor to determine the zero point of the mover of the first linear motor 1-2.
进一步的,所述第一伺服电机2-4固定在安装座2-2上,所述第一伺服电机2-4和第一丝杠2-3通过同步带传动连接,且第一伺服电机2-4和第一丝杠2-3位于同步带的同一侧,相对于第一伺服电机2-4直接带动第一丝杠2-3的结构而言,一方面,大大减小了安装空间,结构更加紧凑,另一方面,如果直接带动丝杠运转,刀头的重心偏前,不利于刀头的运动,有了偏心矩。Further, the first servo motor 2-4 is fixed on the mounting base 2-2, the first servo motor 2-4 and the first lead screw 2-3 are connected by synchronous belt transmission, and the first servo motor 2 -4 and the first lead screw 2-3 are located on the same side of the synchronous belt. Compared with the structure in which the first servo motor 2-4 directly drives the first lead screw 2-3, on the one hand, the installation space is greatly reduced, The structure is more compact. On the other hand, if the lead screw is directly driven to run, the center of gravity of the cutter head is forward, which is not conducive to the movement of the cutter head, and there is an eccentric moment.
以上具体结构和尺寸数据是对本发明的较佳实施例进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above specific structure and size data are specific descriptions of the preferred embodiments of the present invention, but the invention is not limited to the embodiments, and those skilled in the art can also make Various equivalent modifications or replacements are included within the scope defined by the claims of the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910705113.4A CN110282867B (en) | 2019-08-01 | 2019-08-01 | A special-shaped scribing structure of a multi-knife scribing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910705113.4A CN110282867B (en) | 2019-08-01 | 2019-08-01 | A special-shaped scribing structure of a multi-knife scribing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110282867A CN110282867A (en) | 2019-09-27 |
| CN110282867B true CN110282867B (en) | 2023-08-01 |
Family
ID=68024593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910705113.4A Active CN110282867B (en) | 2019-08-01 | 2019-08-01 | A special-shaped scribing structure of a multi-knife scribing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110282867B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120080436B (en) * | 2025-05-06 | 2025-08-22 | 中电科风华信息装备股份有限公司 | Cutting head based on sealed dust removal |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4818120B2 (en) * | 2004-10-13 | 2011-11-16 | 三星ダイヤモンド工業株式会社 | A scribing method for a brittle material substrate, a scribing apparatus, and a cutting system for the brittle material substrate. |
| WO2008126502A1 (en) * | 2007-03-30 | 2008-10-23 | Thk Co., Ltd. | Scribe device and scribe method |
| JP5293601B2 (en) * | 2007-06-06 | 2013-09-18 | 三星ダイヤモンド工業株式会社 | Multi-head-mounted scribing device and tip holder automatic replacement system |
| JP2016113323A (en) * | 2014-12-15 | 2016-06-23 | 坂東機工株式会社 | Severing apparatus for glass sheet |
| CN106865966A (en) * | 2015-12-14 | 2017-06-20 | 邢筱丹 | A kind of new type auto Precise Machine of Incising Glass |
| CN207391269U (en) * | 2017-08-30 | 2018-05-22 | 蚌埠朝阳玻璃机械有限公司 | TFT vision positioning precision photoelectricity glass cutting machines |
-
2019
- 2019-08-01 CN CN201910705113.4A patent/CN110282867B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN110282867A (en) | 2019-09-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108213739A (en) | A kind of multi-functional tube sheet one optical-fiber laser cutting machine | |
| CN202576231U (en) | Multi-unit splitting device | |
| CN208099626U (en) | A kind of multi-functional tube sheet one optical-fiber laser cutting machine | |
| CN110272197A (en) | A kind of high-precision double-pole or multi-tool glass cutting machine | |
| CN211103028U (en) | Novel movable beam type high-precision machining center | |
| CN110282867B (en) | A special-shaped scribing structure of a multi-knife scribing machine | |
| CN202123874U (en) | Numeric-control engraving machine for large-size wood patterns | |
| CN210314004U (en) | A high-precision double-knife or multi-knife glass cutting machine | |
| CN206065681U (en) | A high-speed and high-precision laser cutting machine | |
| CN210208921U (en) | Grooving machine with high machining efficiency | |
| CN110316948B (en) | High-precision glass upper and lower cutter bisection structure | |
| CN214488901U (en) | Horizontal double-machine-head numerical control high-speed drilling machine | |
| CN103817370A (en) | Three-axis multi-head gantry machining equipment | |
| CN210367436U (en) | Dysmorphism marking off structure of multitool marking off machine | |
| CN106363417A (en) | Multifunctional numerical control drilling and milling machine | |
| CN206201798U (en) | A kind of frame-type CNC engraving machines for being capable of mobile gantry | |
| CN209256083U (en) | Laser marking head XY axis movement mechanism and laser marking machine | |
| CN202894596U (en) | Laser engraving machine | |
| CN103217505B (en) | SMT screen plate detection device | |
| CN118024327A (en) | A new type of desktop cutting machine | |
| CN202170419U (en) | Driving device applied in Y direction of embroidery frame for embroidery machine | |
| CN210024155U (en) | Beam mechanism of laser pipe cutting machine | |
| CN2845401Y (en) | Curving apparatus | |
| CN210402009U (en) | Large-size laser direct-writing motion table for grating ruler writing | |
| CN210314000U (en) | A high-precision glass upper and lower knife cutting structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |