CN106865966A - A kind of new type auto Precise Machine of Incising Glass - Google Patents
A kind of new type auto Precise Machine of Incising Glass Download PDFInfo
- Publication number
- CN106865966A CN106865966A CN201510927109.4A CN201510927109A CN106865966A CN 106865966 A CN106865966 A CN 106865966A CN 201510927109 A CN201510927109 A CN 201510927109A CN 106865966 A CN106865966 A CN 106865966A
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- CN
- China
- Prior art keywords
- glass
- leading screw
- incising
- cutting head
- new type
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/037—Controlling or regulating
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
A kind of a kind of new type auto Precise Machine of Incising Glass that can be completed to glass-cutting operation, the device mainly include X to motor, X to leading screw, X direction guiding rails, Y-direction motor, Y-direction leading screw, Y-direction guide rail, cutting head, knife bridge, workbench, X to coaster, Y-direction leading screw, Y-direction coaster, rolling bearing, CCD camera systems, the glass for wherein cutting is fixed on the workbench of machine using vacuum suction method, in view of the specification of crystal liquid substrate, workbench is also provided with different subregions.Cutting head with diamond break bar is moved along X to Y-direction respectively by programme-control, substrate is cut, simultaneously cutting head can on knife bridge along X to movement, it be by X to motor drive X to leading screw, then by screw drive cutting head along the realization for linear motion of X direction guiding rails;The new type auto Precise Machine of Incising Glass has high working efficiency, easy to operate, simple structure, the features such as cutting accuracy is high.
Description
Technical field
The present invention relates to a kind of a kind of new type auto Precise Machine of Incising Glass that can be automatically performed to glass-cutting operation.
Background technology
With continuing to develop for liquid crystal industry, the demand of liquid crystal process equipment seems ever more important.The liquid crystal industry starting of the country of China is than later, until the end of last century country goes back neither one producer can produce this decent kind equipment, many glass industries or by traditional manual line or dependence on import overseas equipment.
Line efficiency is very low by hand, and labor strength is big, and operating efficiency is low, and sanitary condition is poor, security is poor;Can not meet the need for liquid crystal industry develops rapidly;Although the states such as external at that time existing Japan, the U.S. produce this product, import equipment is not only expensive, also to receive external limitation of the technology.This considerably increases production cost, the competitiveness of enterprise is reduced, it is impossible to adapt to existing high-volume, efficient requirement aborning.
The content of the invention
For a variety of problem that the method for overcoming line and existing equipment by hand is present, the present invention provides a kind of new type auto Precise Machine of Incising Glass.
The technical solution adopted for the present invention to solve the technical problems is.
The new type auto Precise Machine of Incising Glass include X to motor, X to leading screw, X direction guiding rails, Y-direction motor, Y-direction leading screw, Y-direction guide rail, cutting head, knife bridge, workbench, X to coaster, Y-direction leading screw, Y-direction coaster, rolling bearing, CCD camera systems, it is characterised in that:The glass of cutting is fixed on the workbench of machine using vacuum suction method, it is contemplated that the specification of crystal liquid substrate, workbench is also provided with different subregions, and substrate is cut.Using advanced PLC PLC controls, drive part employs advanced AC servo motor, the movement of cutting head Y-direction is to drive Y to be rotated to precision ball screw by Y-direction motor, it is for linear motion along Y-direction guide rail by the screw band moving knife bridge supporting with leading screw again, simultaneously cutting head can on knife bridge along X to movement, cutting head with diamond break bar is moved along X to Y-direction respectively by programme-control, substrate is cut, simultaneously cutting head can on knife bridge along X to movement, it is to drive X to leading screw to motor by X, cutting head is driven along the realization for linear motion of X direction guiding rails by screw again.
Ball-screw is to load a certain amount of equal diameter ball between screw rod and nut, sliding friction is changed into the transmission of rolling friction, and it has the characteristics that:(1) transmission efficiency is general up to 90 more than %, about the 3 of slip screw transmission efficiency times;(2) after adjusted pretension, gapless driving is can obtain, thus with positioning precision and axial rigidity higher;(3) wear and tear small, long lifespan, easy to maintenance.
Because cutting machine is higher to the requirement on flexibility for moving, rail plate is not easy to meet requirement, and general rolling guide is not easy to reach requirement;Therefore the characteristics of have selected this guide rails of shown rolling bearing guide rail is small coefficient of friction, and stable movement is light, flexible, and power needed for motion is small, and frictional heating is few, is worn and torn small, thus can for a long time keep good running fix precision, while lubrication is simple.
In order that the CCD camera systems on machine aim at convenient to line, it has been specifically designed shooting adjusting apparatus, requirement to this part is compact simple structure, size, even now, but function can not be lacked, it can be in X, the position of the big stroke range coarse regulation camera system of Y-direction, to adapt to the glass substrate of different specification size, the coarse adjustment of Z-direction there is no need, because camera operating distance substantially is determined by apparatus structure.To ensure to line positioning precision, it is definitely inadequate that light has coarse adjustment, therefore have also been devised fine-tuning mechanism in tri- directions of X, Y, Z, and Z-direction accurate adjustment is mainly what is designed to adapt to the glass substrate of different-thickness.Respectively with microspindle (X, Y-direction) and rack-and-pinion (Z-direction) come adjusting position, accurate adjustment stroke range can be locked firmly fine-tuning mechanism at an arbitrary position all in 20mm or so.
The beneficial effects of the invention are as follows, the cutting operation of the new type auto complete pair glass of Precise Machine of Incising Glass, with high working efficiency, easy to operate, simple structure, cutting accuracy is high, save more labo r resources, increase enterprise's income, simultaneously because reduce artificial participation, reduce workman labour intensity and injury probability the features such as.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overlooking the structure diagram of the new type auto Precise Machine of Incising Glass.
Fig. 2 is the main machine structure schematic diagram of the new type auto Precise Machine of Incising Glass.
1.X is to leading screw in Fig. 1,2.Y to motor, 3.X direction guiding rails, 4. cutting head, 5.Y direction guiding rails,
6. workbench, 7.Y direction guiding rails, 8.Y to leading screw, 9. knife bridge, 10.X is to motor.
11.X is to coaster in Fig. 2,12.X direction guiding rails, 13.Y to leading screw, 14.Y to coaster, 15. rolling bearings, 16.Y direction guiding rails.
Specific embodiment
The plan structure of the new type auto Precise Machine of Incising Glass includes X to motor, X to leading screw, X direction guiding rails, Y-direction motor, Y-direction leading screw, Y-direction guide rail, cutting head, knife bridge, workbench, wherein it is that first cut glass is fixed on the workbench of machine (6) using vacuum suction method, this fixing means not only firmly but also can guarantee that glass substrate was unlikely to deform and damages, in view of the specification of crystal liquid substrate, workbench is also provided with different subregions.Cutting head (4) with diamond break bar is moved along X to Y-direction respectively by programme-control, and substrate is cut, and the control section of machine is to use CNC controls during initial design, uses more advanced PLC PLC controls instead again later.Drive part employs advanced AC servo motor, the Y-direction movement of cutting head is to drive the rotation of Y-direction precision ball screw by Y-direction motor (2), it is for linear motion along Y-direction guide rail (7) by the screw band moving knife bridge supporting with leading screw again, simultaneously cutting head can on knife bridge (9) along X to movement, it is to drive X to leading screw (1) to motor (10) by X, then drives cutting head along X direction guiding rails (3) realization for linear motion by screw.The servomotor code-disc of selection has 2000 lines/circle, and guide screw lead is 10mm, therefore resolution ratio, up to 10/2000=0.005mm=5 μ, that is, the displacement accuracy of machine is very high.PLC is also used for controlling magnetic valve, again by solenoid valve control cutting head (4), break bar is set to carry out 90 ° of rotations and lift/roll setting automatically, so as to easily be cut to glass surfaces such as liquid crystal, because what is used is all ball-screw and rolling guide, although cutting head (4) movement velocity is very fast, whole machine flexible movements and noise is smaller.In order to cut to the accurate location of substrate, the equipment on workbench (6) in addition to being provided with alignment pin to substrate coarse localization, additionally use CCD camera carries out exactitude position to the mark on substrate, contrapositions of the CCD to part for convenience is adjusted, also specially devise the adjusting apparatus of camera part, cutting higher to line precision is set to be the different needs for meeting user, by PLC controls, the machine also sets manually and automatically two kinds of forms during glass-cutting, so that operation is more facilitated.
The main machine structure of the new type auto Precise Machine of Incising Glass includes X to coaster, X direction guiding rails, Y-direction leading screw, Y-direction coaster, rolling bearing, Y-direction guide rail, because cutting machine is higher to the requirement on flexibility for moving, rail plate is not easy to meet requirement, general rolling guide is not easy to reach requirement, therefore the rolling bearing guide rail (12,16) that have selected.The characteristics of this guide rail is small coefficient of friction, and stable movement is light, flexible, and power needed for motion is small, and frictional heating is few, is worn and torn small, thus can for a long time keep good running fix precision, while lubrication is simple.Because X is big to span, so Y-direction is with two sets of guide rail coaster (14) systems, X carries 12 rolling bearings (15) to a set of guide rail coaster (11) system on each coaster, it is laid out using in figure, the not same-action such as support and guiding is played respectively.This guide rail form seems complicated but easy to adjust.The appropriate pretension of bearing can also be made simultaneously, to ensure the stationarity of motion.This structure can also carry out regular manual adjustment compensation to guide precision.In addition, it is contemplated that the requirement to guide rail cleaning, dust-proof scraper plate is added in the design, to wipe the dust on guide rail off at any time.
Claims (4)
1. a kind of new type auto Precise Machine of Incising Glass, including X to motor, X to leading screw, X direction guiding rails, Y-direction motor, Y-direction leading screw, Y-direction guide rail, cutting head, knife bridge, workbench, X to coaster, Y-direction leading screw, Y-direction coaster, rolling bearing, CCD camera systems, it is characterized in that:The cutting operation to glass can be automatically performed.
2. new type auto Precise Machine of Incising Glass according to claim 1, it is characterized in that, drive part employs advanced AC servo motor, the movement of cutting head Y-direction is to drive the rotation of Y-direction precision ball screw by Y-direction motor, it is for linear motion along Y-direction guide rail by the screw band moving knife bridge supporting with leading screw again, simultaneously cutting head can on knife bridge along X to movement, it be by X to motor drive X to leading screw, then by screw drive cutting head along the realization for linear motion of X direction guiding rails.
3. new type auto Precise Machine of Incising Glass according to claim 1, it is characterised in that have selected moving guide rail of flexible, stable, high precision the rolling bearing guide rail as this secondary design cutting machine.
4. new type auto Precise Machine of Incising Glass according to claim 1, it is characterised in that install shooting adjusting apparatus, make the CCD on machine
Camera system aims at convenient to line, can be in X, the position of the big stroke range coarse regulation camera system of Y-direction.
Priority Applications (1)
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CN201510927109.4A CN106865966A (en) | 2015-12-14 | 2015-12-14 | A kind of new type auto Precise Machine of Incising Glass |
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CN201510927109.4A CN106865966A (en) | 2015-12-14 | 2015-12-14 | A kind of new type auto Precise Machine of Incising Glass |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107827344A (en) * | 2017-10-24 | 2018-03-23 | 彩虹集团新能源股份有限公司 | A kind of accurate infeed set-up for obtaining glass and cutting position |
CN108361502A (en) * | 2018-04-20 | 2018-08-03 | 深圳市晶向科技有限公司 | The camera calibration apparatus and method of glass cutting machine |
CN109052925A (en) * | 2018-07-20 | 2018-12-21 | 东莞市天合机电开发有限公司 | A kind of cutter device of discarded implosion guard |
CN110282867A (en) * | 2019-08-01 | 2019-09-27 | 中电科风华信息装备股份有限公司 | A kind of special-shaped scribe structure of multitool pen machine |
CN110698048A (en) * | 2019-11-01 | 2020-01-17 | 金华市彩橙机床有限公司 | Rectangular glass cutting machine tool |
-
2015
- 2015-12-14 CN CN201510927109.4A patent/CN106865966A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107827344A (en) * | 2017-10-24 | 2018-03-23 | 彩虹集团新能源股份有限公司 | A kind of accurate infeed set-up for obtaining glass and cutting position |
CN108361502A (en) * | 2018-04-20 | 2018-08-03 | 深圳市晶向科技有限公司 | The camera calibration apparatus and method of glass cutting machine |
CN109052925A (en) * | 2018-07-20 | 2018-12-21 | 东莞市天合机电开发有限公司 | A kind of cutter device of discarded implosion guard |
CN110282867A (en) * | 2019-08-01 | 2019-09-27 | 中电科风华信息装备股份有限公司 | A kind of special-shaped scribe structure of multitool pen machine |
CN110698048A (en) * | 2019-11-01 | 2020-01-17 | 金华市彩橙机床有限公司 | Rectangular glass cutting machine tool |
CN110698048B (en) * | 2019-11-01 | 2020-10-02 | 东莞市精研玻璃有限公司 | Rectangular glass cutting machine tool |
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Application publication date: 20170620 |