CN110281599B - 一种抗划隔音复合免漆门 - Google Patents

一种抗划隔音复合免漆门 Download PDF

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CN110281599B
CN110281599B CN201910505258.XA CN201910505258A CN110281599B CN 110281599 B CN110281599 B CN 110281599B CN 201910505258 A CN201910505258 A CN 201910505258A CN 110281599 B CN110281599 B CN 110281599B
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叶冰化
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Zhejiang Panjia Doors Co ltd
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Abstract

本发明公开了一种抗划隔音复合免漆门，包括门板，及门框，及覆膜层；所述门板包括消音层，及隔热层，及第一耐温层，及第一阻燃层，及第二耐温层，及第二阻燃层；所述消音层包括钢管层，及第一波形钢板，及第二波形钢板；橡胶粉能够增加复合材料的阻尼来提高隔音的效果，石墨能够将声能转化成电能然后转化为热能进而消耗掉，而转化的热能使蛭石受热膨胀，受热膨胀的蛭石具有类似云母的层叠结构进一步增加了隔音效果；含氟蜡粉能增加表面光滑，以及云母和蛭石的加硬效果，能协同提高表面的抗刮伤性能；门板内设置钢管和波纹钢板组成的消音层，能减弱固体声和空室气声所引起的振动，以及钢管内填充消音棉能进一步消耗掉声能，起到良好的隔音效果。

Description

一种抗划隔音复合免漆门
技术领域
本发明涉及一种抗划隔音复合免漆门。
背景技术
免漆门顾名思义就是不需要再油漆的木门。市场上的免漆门绝大多数是指PVC贴面门。它是将实木复合门或模压门最外面采用PVC贴面真空吸塑加工工艺而成。门套也一样，进行PVC贴面处理。还有一种就是工厂已经进行油漆处理的成品木门也叫免漆门。免漆门具有多种色彩变化，更具有现代感和个性发挥及绿色环保的要求。产品表面光滑亮丽，免油漆，可避免您在使用其他装饰材料油漆后对空气中散发的有毒气体对人体危害的可怕后果。但是现有的免漆门大多隔音效果差或没有隔音效果，严重影响人们休息，其表面覆膜层也容易刮花，严重影响视觉效果。
发明内容
本发明要解决的技术问题是提供一种结构简单、隔音效果好和抗划的复合免漆门。
为了解决上述问题，本发明采用如下技术方案：
一种抗划隔音复合免漆门，包括门板，及与门板配对的门框，及设置在门板与门框表面的覆膜层；所述门板为复合结构，所述门板包括位于中部的消音层，及设置在消音层上的隔热层，及设置在隔热层上的第一耐温层，及设置在第一耐温层上的第一阻燃层，及设置在消音层下的第二耐温层，及设置在第二耐温层下的第二阻燃层；所述消音层包括由一个以上钢管组成的钢管层，及设置在钢管层上的第一波形钢板，及设置在钢管层下的第二波形钢板。
进一步的，所述门板位于门锁位置设置有锁孔，所述锁孔内设置有带把手的门锁，并用螺钉固定在门板上。
进一步的，所述门板上半部位于猫眼位置设置有眼孔，所述眼孔内设置有猫眼，并将猫眼的筒管拧紧顶固在门板上。
进一步的，所述钢管两两连接处设置有贯穿孔，所述钢条贯穿于贯穿孔中，并焊接固定，所述贯穿孔设置两个以上。
进一步的，所述钢管内设置有吸音棉，所述吸音棉位于两条钢条之间，其长度小于两条钢条之间的距离。
进一步的，所述第一波形钢板的波谷与钢管层中的钢管顶点相连接并焊接固定，所述第二波形钢板的波峰与钢管层中的钢管的下端点相连接并焊接固定。
进一步的，所述覆膜层由以下重量份配比的材料制成：聚氯乙烯100-120份、聚甲基丙烯酸甲酯26-36份、丙烯腈-丁二烯-苯乙烯塑料25-35份、橡胶粉20-30份、云母10-18份、氨基树脂10-18份、蛭石10-16份、含氟蜡粉10-16份、石墨10-14份、水玻璃8-14份、硅溶胶7-13份、异辛酸锌7-11份、十二烷基硫酸钠6-10份、硬脂酸铝6-8份和醋酸纤维素5-7份。
本发明的有益效果是：橡胶粉能够增加复合材料的阻尼来提高隔音的效果，云母的特殊片状层叠结构增加声波的发射与折射，能够增加声能消耗，石墨能够将声能转化成电能然后转化为热能进而消耗掉，而转化的热能使蛭石受热膨胀，受热膨胀的蛭石具有类似云母的层叠结构进一步增加了隔音效果；含氟蜡粉能增加表面光滑，以及云母和蛭石的加硬效果，能协同提高表面的抗刮伤性能；门板内设置钢管和波纹钢板组成的消音层，能减弱固体声和空室气声所引起的振动，以及钢管内填充消音棉能进一步消耗掉声能，起到良好的隔音效果。
附图说明
图1为为本发明一种抗划隔音复合免漆门整体结构示意图。
图2为本发明门板结构示意图。
图3为本发明消音层结构示意图。
图4为本发明钢管层结构示意图。
具体实施方式
以下结合附图，对本发明的具体实施方式作进一步详述，以使本发明技术方案更易于理解和掌握。
在实施例中，需要理解的是，术语“中间”、“上”、“下”、“顶部”、“右侧”、“左端”、“上方”、“背面”、“中部”、等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制；另，在本实施例中如未特别说明部件之间的连接或固定方式，其连接或固定方式均可为通过现有技术中常用的螺栓固定或钉销固定，或销轴连接等方式，因此，在本实施例中不再详述。
实施例1
参阅图1-4所示，一种抗划隔音复合免漆门，包括门板1，及与门板1配对的门框2，及采用贴面真空吸塑加工工艺吸附在门板1与门框2表面的覆膜层；所述门板1为复合结构，所述门板1包括位于中部的消音层11，及采用螺栓固定在消音层11上的隔热层12，及采用胶水粘合固定方式以及热压处理固定在隔热层12上的第一耐温层13，及采用胶水粘合固定方式以及热压处理固定在第一耐温层13上的第一阻燃层14，及采用螺栓固定在消音层11下的第二耐温层15，及采用胶水粘合固定方式以及热压处理固定在第二耐温层15下的第二阻燃层16；所述消音层11包括由一个以上钢管3焊接组成的钢管层111，及焊接在钢管层111上的第一波形钢板112，及焊接在钢管层111下的第二波形钢板113，所述焊接方式为第一波形钢板112的波谷与钢管层111中的钢管3顶点相连焊接，所述第二波形钢板113的波峰与钢管层111中的钢管3下端点相连并焊接；所述钢管3两两连接处钻有贯穿孔31，所述钢条32贯穿于贯穿孔31中并焊接固定加固，所述贯穿孔31开设有两个以上，所述钢管3内填充有吸音棉33，所述吸音棉33具体位于两条钢条32之间，其长度小于两条钢条32之间的距离；所述门板1位于门锁位置开设有锁孔，所述锁孔内安装有带把手的门锁4，并通过螺钉固定在门板1上,所述门板1上半部位于猫眼位置开设有眼孔，所述眼孔内安装有猫眼5，并通过将猫眼5的筒管拧紧顶固在门板1上；所述门板1和门框2材料一致，并使用钢制材料包边处理；所述隔热层12为聚氨酯硬质泡沫，所述第一耐温层13和第二耐温层15为耐高温硅胶板，第一阻燃层14和第二阻燃层16为三聚氰胶层压板。
所述覆膜层由以下重量份配比的材料制成：聚氯乙烯120份、聚甲基丙烯酸甲酯26份、丙烯腈-丁二烯-苯乙烯塑料25份、橡胶粉20份、云母10份、氨基树脂10份、蛭石10份、含氟蜡粉10份、石墨10份、水玻璃8份、硅溶胶7份、异辛酸锌7份、十二烷基硫酸钠6份、硬脂酸铝6份和醋酸纤维素5份。
本发明要解决的另一技术问题为提供一种覆膜层的制备方法，包括以下步骤：
1)取聚氯乙烯120份、聚甲基丙烯酸甲酯26份、丙烯腈-丁二烯-苯乙烯塑料25份、含氟蜡粉10份、水玻璃8份、硅溶胶7份和醋酸纤维素5份，使用搅拌机进行搅拌混合，搅拌速度为55rpm，时间为17min，然后进行热压处理，热压处理温度为96℃，压力为1.9MPa,时间为3h，制得第一热压料，备用；
2)取橡胶粉20份、云母10份、蛭石10份和石墨10份，放进粉碎机内粉碎成粉末状，将粉碎好的粉末进行冷压处理，处理温度为9℃，压力为0.8MPa,时间为55min，制得第一冷压料，备用；
3)取氨基树脂10份、异辛酸锌7份、十二烷基硫酸钠6份和硬脂酸铝6份，放进容器内密封并进行加热处理，加热温度为136℃，加热时间为24min，制得加热料，备用；
4)将步骤1)制得第一热压料、步骤2)制得第一冷压料和步骤3)制得加热料放进搅拌机内进行搅拌混合，搅拌速度为100rpm，时间为60min，然后进行烘烤，烘烤温度为100℃，时间为7min，最后将烘烤温度提升到120℃，时间为28min，制得烘烤料，备用；
5)将步骤4)制得烘烤料取出自然冷却至室温，再放进粉碎机内进行粉碎至粉末状，然后进行热压处理，热压处理温度为135℃，时间为3h，然后将温度降为80℃，时间为16min，制得第二热压料，备用；
6)将步骤5)制得第二热压料放进双螺杆挤出机塑化、熔融、挤出、拉条、冷却和切粒，制得粒料，备用；
7)将步骤6)制得粒料进行熔融吹塑成型，并将成型的覆膜层进行等离子处理，并控制放电功率为80W,温度为11℃，时间为7min，即得。
实施例2
参阅图1-4所示，一种抗划隔音复合免漆门，包括门板1，及与门板1配对的门框2，及采用贴面真空吸塑加工工艺吸附在门板1与门框2表面的覆膜层；所述门板1为复合结构，所述门板1包括位于中部的消音层11，及采用螺栓固定在消音层11上的隔热层12，及采用胶水粘合固定方式以及热压处理固定在隔热层12上的第一耐温层13，及采用胶水粘合固定方式以及热压处理固定在第一耐温层13上的第一阻燃层14，及采用螺栓固定在消音层11下的第二耐温层15，及采用胶水粘合固定方式以及热压处理固定在第二耐温层15下的第二阻燃层16；所述消音层11包括由一个以上钢管3焊接组成的钢管层111，及焊接在钢管层111上的第一波形钢板112，及焊接在钢管层111下的第二波形钢板113，所述焊接方式为第一波形钢板112的波谷与钢管层111中的钢管3顶点相连焊接，所述第二波形钢板113的波峰与钢管层111中的钢管3下端点相连并焊接；所述钢管3两两连接处钻有贯穿孔31，所述钢条32贯穿于贯穿孔31中并焊接固定加固，所述贯穿孔31开设有两个以上，所述钢管3内填充有吸音棉33，所述吸音棉33具体位于两条钢条32之间，其长度小于两条钢条32之间的距离；所述门板1位于门锁位置开设有锁孔，所述锁孔内安装有带把手的门锁4，并通过螺钉固定在门板1上,所述门板1上半部位于猫眼位置开设有眼孔，所述眼孔内安装有猫眼5，并通过将猫眼5的筒管拧紧顶固在门板1上；所述门板1和门框2材料一致，并使用钢制材料包边处理；所述隔热层12为聚氨酯硬质泡沫，所述第一耐温层13和第二耐温层15为耐高温硅胶板，第一阻燃层14和第二阻燃层16为三聚氰胶层压板。
所述覆膜层由以下重量份配比的材料制成：聚氯乙烯100份、聚甲基丙烯酸甲酯36份、丙烯腈-丁二烯-苯乙烯塑料35份、橡胶粉30份、云母18份、氨基树脂18份、蛭石16份、含氟蜡粉16份、石墨14份、水玻璃14份、硅溶胶13份、异辛酸锌11份、十二烷基硫酸钠10份、硬脂酸铝8份和醋酸纤维素7份。
本发明要解决的另一技术问题为提供一种覆膜层的制备方法，包括以下步骤：
1)取聚氯乙烯100份、聚甲基丙烯酸甲酯36份、丙烯腈-丁二烯-苯乙烯塑料35份、含氟蜡粉16份、水玻璃14份、硅溶胶13份和醋酸纤维素7份，使用搅拌机进行搅拌混合，搅拌速度为45rpm，时间为13min，然后进行热压处理，热压处理温度为86℃，压力为1.7MPa,时间为1h，制得第一热压料，备用；
2)取橡胶粉30份、云母18份、蛭石16份和石墨14份，放进粉碎机内粉碎成粉末状，将粉碎好的粉末进行冷压处理，处理温度为1℃，压力为0.6MPa,时间为45min，制得第一冷压料，备用；
3)取氨基树脂18份、异辛酸锌11份、十二烷基硫酸钠10份和硬脂酸铝8份，放进容器内密封并进行加热处理，加热温度为126℃，加热时间为16min，制得加热料，备用；
4)将步骤1)制得第一热压料、步骤2)制得第一冷压料和步骤3)制得加热料放进搅拌机内进行搅拌混合，搅拌速度为80rpm，时间为50min，然后进行烘烤，烘烤温度为90℃，时间为3min，最后将烘烤温度提升到110℃，时间为20min，制得烘烤料，备用；
5)将步骤4)制得烘烤料取出自然冷却至室温，再放进粉碎机内进行粉碎至粉末状，然后进行热压处理，热压处理温度为125℃，时间为1h，然后将温度降为70℃，时间为10min，制得第二热压料，备用；
6)将步骤5)制得第二热压料放进双螺杆挤出机塑化、熔融、挤出、拉条、冷却和切粒，制得粒料，备用；
7)将步骤6)制得粒料进行熔融吹塑成型，并将成型的覆膜层进行等离子处理，并控制放电功率为70W,温度为7℃，时间为3min，即得。
实施例3
参阅图1-4所示，一种抗划隔音复合免漆门，包括门板1，及与门板1配对的门框2，及采用贴面真空吸塑加工工艺吸附在门板1与门框2表面的覆膜层；所述门板1为复合结构，所述门板1包括位于中部的消音层11，及采用螺栓固定在消音层11上的隔热层12，及采用胶水粘合固定方式以及热压处理固定在隔热层12上的第一耐温层13，及采用胶水粘合固定方式以及热压处理固定在第一耐温层13上的第一阻燃层14，及采用螺栓固定在消音层11下的第二耐温层15，及采用胶水粘合固定方式以及热压处理固定在第二耐温层15下的第二阻燃层16；所述消音层11包括由一个以上钢管3焊接组成的钢管层111，及焊接在钢管层111上的第一波形钢板112，及焊接在钢管层111下的第二波形钢板113，所述焊接方式为第一波形钢板112的波谷与钢管层111中的钢管3顶点相连焊接，所述第二波形钢板113的波峰与钢管层111中的钢管3下端点相连并焊接；所述钢管3两两连接处钻有贯穿孔31，所述钢条32贯穿于贯穿孔31中并焊接固定加固，所述贯穿孔31开设有两个以上，所述钢管3内填充有吸音棉33，所述吸音棉33具体位于两条钢条32之间，其长度小于两条钢条32之间的距离；所述门板1位于门锁位置开设有锁孔，所述锁孔内安装有带把手的门锁4，并通过螺钉固定在门板1上,所述门板1上半部位于猫眼位置开设有眼孔，所述眼孔内安装有猫眼5，并通过将猫眼5的筒管拧紧顶固在门板1上；所述门板1和门框2材料一致，并使用钢制材料包边处理；所述隔热层12为聚氨酯硬质泡沫，所述第一耐温层13和第二耐温层15为耐高温硅胶板，第一阻燃层14和第二阻燃层16为三聚氰胶层压板。
所述覆膜层由以下重量份配比的材料制成：聚氯乙烯110份、聚甲基丙烯酸甲酯31份、丙烯腈-丁二烯-苯乙烯塑料30份、橡胶粉25份、云母14份、氨基树脂14份、蛭石13份、含氟蜡粉13份、石墨12份、水玻璃11份、硅溶胶10份、异辛酸锌9份、十二烷基硫酸钠8份、硬脂酸铝7份和醋酸纤维素6份。
本发明要解决的另一技术问题为提供一种覆膜层的制备方法，包括以下步骤：
1)取聚氯乙烯110份、聚甲基丙烯酸甲酯31份、丙烯腈-丁二烯-苯乙烯塑料30份、含氟蜡粉13份、水玻璃11份、硅溶胶10份和醋酸纤维素6份，使用搅拌机进行搅拌混合，搅拌速度为50rpm，时间为15min，然后进行热压处理，热压处理温度为91℃，压力为1.8MPa,时间为2h，制得第一热压料，备用；
2)取橡胶粉25份、云母14份、蛭石13份和石墨12份，放进粉碎机内粉碎成粉末状，将粉碎好的粉末进行冷压处理，处理温度为5℃，压力为0.7MPa,时间为50min，制得第一冷压料，备用；
3)取氨基树脂14份、异辛酸锌9份、十二烷基硫酸钠8份和硬脂酸铝7份，放进容器内密封并进行加热处理，加热温度为131℃，加热时间为20min，制得加热料，备用；
4)将步骤1)制得第一热压料、步骤2)制得第一冷压料和步骤3)制得加热料放进搅拌机内进行搅拌混合，搅拌速度为90rpm，时间为55min，然后进行烘烤，烘烤温度为95℃，时间为5min，最后将烘烤温度提升到115℃，时间为24min，制得烘烤料，备用；
5)将步骤4)制得烘烤料取出自然冷却至室温，再放进粉碎机内进行粉碎至粉末状，然后进行热压处理，热压处理温度为130℃，时间为2h，然后将温度降为75℃，时间为13min，制得第二热压料，备用；
6)将步骤5)制得第二热压料放进双螺杆挤出机塑化、熔融、挤出、拉条、冷却和切粒，制得粒料，备用；
7)将步骤6)制得粒料进行熔融吹塑成型，并将成型的覆膜层进行等离子处理，并控制放电功率为75W,温度为9℃，时间为5min，即得。
实验例：
实验对象：选取普通的PVC膜免漆门为对照组，本申请实施例制备的免漆门为实验组。
实验要求：对普通的PVC膜免漆门和本申请实施例制备的免漆门进行性能测试。
表1为对实验对象进行性能测试采集信息所得结果
Figure BDA0002091617410000111
Figure BDA0002091617410000121
表1
结合表1，对比普通的PVC膜免漆门和本申请实施例三制备的一种抗划隔音复合免漆门，可以看出本申请的一种抗划隔音复合免漆门不仅具有良好的隔音效果和良好的抗划性能，还具有良好的防火性能和保温性能。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何不经过创造性劳动想到的变化或替换，都应涵盖在本发明的保护范围内。

Claims (3)

1.一种抗划隔音复合免漆门，其特征在于：包括门板，及与门板配对的门框，及设置在门板与门框表面的覆膜层；所述门板为复合结构，所述门板包括位于中部的消音层，及设置在消音层上的隔热层，及设置在隔热层上的第一耐温层，及设置在第一耐温层上的第一阻燃层，及设置在消音层下的第二耐温层，及设置在第二耐温层下的第二阻燃层；所述消音层包括由一个以上钢管组成的钢管层，及设置在钢管层上的第一波形钢板，及设置在钢管层下的第二波形钢板；所述第一波形钢板的波谷与钢管层中的钢管顶点相连接并焊接固定，所述第二波形钢板的波峰与钢管层中的钢管的下端点相连接并焊接固定，所述钢管两两连接处设置有贯穿孔，钢条贯穿于贯穿孔中，并焊接固定，所述贯穿孔设置两个以上，所述钢管内设置有吸音棉，所述吸音棉位于两条钢条之间，其长度小于两条钢条之间的距离；所述覆膜层由以下重量份配比的材料制成：聚氯乙烯100-120份、聚甲基丙烯酸甲酯26-36份、丙烯腈-丁二烯-苯乙烯塑料25-35份、橡胶粉20-30份、云母10-18份、氨基树脂10-18份、蛭石10-16份、含氟蜡粉10-16份、石墨10-14份、水玻璃8-14份、硅溶胶7-13份、异辛酸锌7-11份、十二烷基硫酸钠6-10份、硬脂酸铝6-8份和醋酸纤维素5-7份。
2.如权利要求1所述的一种抗划隔音复合免漆门，其特征在于：所述门板位于门锁位置设置有锁孔，所述锁孔内设置有带把手的门锁，并用螺钉固定在门板上。
3.如权利要求1所述的一种抗划隔音复合免漆门，其特征在于：所述门板上半部位于猫眼位置设置有眼孔，所述眼孔内设置有猫眼，并将猫眼的筒管拧紧顶固在门板上。
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