CN110270722B - Multi-surface three-dimensional automatic tapping equipment - Google Patents

Multi-surface three-dimensional automatic tapping equipment Download PDF

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Publication number
CN110270722B
CN110270722B CN201910701566.XA CN201910701566A CN110270722B CN 110270722 B CN110270722 B CN 110270722B CN 201910701566 A CN201910701566 A CN 201910701566A CN 110270722 B CN110270722 B CN 110270722B
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China
Prior art keywords
tapping
fixed
driving
vertical plate
processing table
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CN201910701566.XA
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Chinese (zh)
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CN110270722A (en
Inventor
曾文伟
张文兵
李滨
张永明
李兴运
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Shenzhen Yihe Precision Technology Group Co ltd
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Shenzhen Yihe Precision Technology Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/16Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
    • B23G1/20Machines with a plurality of working spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/44Equipment or accessories specially designed for machines or devices for thread cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G11/00Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/26Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/04Driving main working members rotary shafts, e.g. working-spindles

Abstract

The invention relates to a multi-face three-dimensional automatic tapping device, which comprises a processing table; the machining table is provided with a tapping station and a first detection assembly; the workpiece comprises a bottom plate and a first vertical plate; the machining table is also provided with an anti-slip component for preventing a bottom plate on the machining table from slipping during tapping, a first anti-tilt component for preventing a first vertical plate from tilting during tapping, a tapping component for tapping the bottom plate and the first vertical plate, a first driving component for driving the tapping component to move towards or away from a workpiece, and a second driving component for driving the anti-slip component to move towards or away from the workpiece; the multi-face three-dimensional automatic tapping equipment also comprises a control host; through this equipment, can avoid appearing attacking the condition of oblique tooth or first riser bending deformation, a clamping can carry out the multiaspect and attack the tooth, has reduced turnover and clamping time, has improved the productivity effect.

Description

Multi-surface three-dimensional automatic tapping equipment
Technical Field
The invention relates to the technical field of metal plate tapping, in particular to multi-face three-dimensional automatic tapping equipment.
Background
With the improvement of the processing level of the stamping industry, the types and shapes of hardware products tend to be diversified. Further, in order to meet the assembly requirements, a plurality of surfaces or corners of many hardware products (i.e., the bevel on the sheet metal member) need to be tapped. In the production process, the product is possibly scrapped due to the leakage tapping or the tapping of the inclined teeth or the bending deformation of the corner posts, so that unnecessary economic loss is brought.
In the traditional process, multiple devices are generally used for tapping hardware products from multiple sides, namely one device is used, and the device cost is high; meanwhile, as the machined surface needs to be transferred to the next station and clamped again so as to tap the teeth again, a large amount of time and labor can be wasted in turnover and clamping, and the improvement of production benefits is not facilitated. Therefore, in order to solve the above-mentioned disadvantages, further improvements of the tapping apparatus are still needed.
Disclosure of Invention
The present invention is directed to provide a multi-face three-dimensional automatic tapping apparatus, which overcomes the above-mentioned drawbacks of the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
constructing a multi-face three-dimensional automatic tapping device, which comprises a processing table; the machining table is provided with a tapping station and a first detection assembly for detecting whether a workpiece exists in the tapping station; the workpiece comprises a bottom plate attached to the table top of the processing table and a first vertical plate fixed on one side of the bottom plate, which is far away from the table top of the processing table; the machining table is further provided with an anti-slip component for preventing the bottom plate on the machining table from slipping during tapping, a first anti-tilting component for preventing the first vertical plate from tilting during tapping, a tapping component for tapping the bottom plate and the first vertical plate, a first driving component for driving the tapping component to move towards or away from a workpiece, and a second driving component for driving the anti-slip component to move towards or away from the workpiece; the multi-face three-dimensional automatic tapping equipment also comprises a control host; the first detection assembly, the first driving assembly and the second driving assembly are all electrically connected with and controlled by the control host; and the first detection assembly sends a starting signal to drive the first driving assembly when detecting that a workpiece exists at the tapping station.
Preferably, the first detection assembly comprises a first mounting seat fixed with the processing table and a first proximity switch fixed on the first mounting seat and opposite to the first vertical plate; the first proximity switch and the first anti-tip assembly are distributed on both sides of the tapping station.
Preferably, the tapping assembly comprises a first tap tapping the first vertical plate and a second tap tapping the bottom plate; the first driving assembly comprises a first sub-driving assembly and a second sub-driving assembly; the first sub-driving assembly comprises a connecting plate which is rotatably connected with the first screw tap, and a first air cylinder of which the movable end is fixed with the connecting plate; the first air cylinder is fixed with the processing table; the processing table is also provided with a first gear box; the output shaft of the first gear box is sleeved with a first transmission shaft sleeve; the first transmission shaft sleeve is a polygon prism; a second driving shaft sleeve which is connected with the first driving shaft sleeve in a sliding manner is fixed at one end, facing the first gear box, of the first screw tap; the inner hole of the second transmission shaft sleeve is a polygonal hole matched with the shape of the first transmission shaft sleeve; a first mounting frame is fixed on the lower surface of the processing table; the second sub-driving assembly comprises a screw rod, a screw rod nut corresponding to the screw rod, a driven wheel sleeved on the screw rod nut, a driving wheel, a motor fixed with the first mounting frame and used for driving the driving wheel to rotate, and a transmission belt connecting the driving wheel and the driven wheel; the feed screw nut is rotatably connected with the first mounting frame; a mounting sleeve with the inner diameter corresponding to the outer diameter of the second screw tap is fixed at the upper end of the screw rod; the second tap is positioned below the machining table; the processing platform is provided with a first avoidance through groove corresponding to the second screw tap.
Preferably, the workpiece is made of a metal material, and the multi-surface three-dimensional automatic tapping equipment further comprises a first material moving assembly for driving the workpiece at the tapping station to move longitudinally, a second material moving assembly for driving the first material moving assembly to move transversely, and a second mounting frame fixed on the processing table and used for mounting the second material moving assembly; the first material moving assembly comprises a second air cylinder, a second mounting seat used for mounting the second air cylinder and an electromagnet fixed with the movable end of the second air cylinder and used for adsorbing workpieces; a sliding block is fixed on one side of the second mounting seat, which is far away from the second cylinder; the second mounting rack is provided with a guide rail corresponding to the sliding block; a limit stop corresponding to the second mounting seat is fixed at one end, away from the second material moving assembly, of the second mounting frame; the second material moving assembly comprises a third air cylinder with a movable end fixed with the second mounting seat and a third mounting seat fixed with the second mounting seat and used for mounting the third air cylinder; the second cylinder, the third cylinder and the electromagnet are all electrically connected with and controlled by the control host.
Preferably, the bottom plate comprises a front plate body and a rear plate body which are arranged along the movement direction of the second driving assembly; the first vertical plate is fixed with the edge of the front plate body; the workpiece also comprises a C-shaped hollow upright post; the hollow upright column comprises a second vertical plate, a third vertical plate and a fourth vertical plate, wherein the lower end part of the second vertical plate is fixed with the front plate body, the lower end part of the third vertical plate is fixed with the rear plate body, and the two sides of the fourth vertical plate are respectively fixed with the second vertical plate and the third vertical plate; the anti-slip assembly comprises a front pressing block corresponding to the front plate body and a rear pressing block corresponding to the rear plate body; the second driving assembly comprises a third sub-driving assembly and a fourth sub-driving assembly; the third sub-driving assembly comprises a fourth air cylinder fixed with the processing table and a fourth mounting seat fixed with the movable end of the fourth air cylinder; the rear pressing block is fixed with the fourth mounting seat; the fourth sub-driving assembly comprises a fifth air cylinder fixed with the processing table; the front pressing block is fixed with the movable end of the fifth cylinder; and the fourth cylinder and the fifth cylinder are electrically connected with and controlled by the control host.
Preferably, the processing table is further provided with a feeding station and a second detection assembly for detecting whether workpieces exist in the feeding station; the fifth cylinder is also used for pushing the workpiece at the feeding station to the tapping station; a push plate for pushing a workpiece is fixed at the movable end of the fifth cylinder; the front pressing block is fixed with the movable end of the fifth cylinder through the push plate; the second detection assembly comprises a fifth mounting seat fixed with the processing table and a second proximity switch fixed on the fifth mounting seat and opposite to the first vertical plate; the second proximity switch is electrically connected with and controlled by the control host; and when the second proximity switch detects a workpiece, a starting signal is sent to drive the fifth cylinder.
Preferably, the machining table is provided with a guide groove corresponding to the workpiece; the extending direction of the guide groove is the same as the material pushing direction of the fifth cylinder; the lower end part of the push plate is provided with a guide convex block corresponding to the guide groove.
Preferably, a fifth vertical plate which is opposite to the second vertical plate is fixed at the edge of the fourth vertical plate; seven of the front plate body, the rear plate body, the first vertical plate to the fifth vertical plate are integrally formed;
the multi-face three-dimensional automatic tapping equipment further comprises a third screw tap for tapping the fifth vertical plate; the third screw tap is rotatably connected with the fourth mounting seat; the processing table is also provided with a second gear box; a third transmission shaft sleeve is sleeved on an output shaft of the second gear box; the third transmission shaft sleeve is a polygon prism; a fourth driving shaft sleeve which is connected with the third driving shaft sleeve in a sliding manner is fixed at one end, facing the second gear box, of the third screw tap; the inner hole of the fourth driving shaft sleeve is a polygonal hole matched with the third driving shaft sleeve in shape;
the machining table is also provided with a second anti-tilting assembly for preventing the fifth vertical plate from tilting during tapping; the second anti-tilting assembly comprises a first anti-tilting block and a second anti-tilting block which are matched with and clamp the fifth vertical plate; the first anti-tilting block is fixed with the fourth mounting seat; a sixth air cylinder for driving the second anti-tilting block to move longitudinally is further fixed on the lower surface of the processing table; the shape of the second anti-tilting block is matched with that of the hollow upright post, and a first scrap discharging slope which inclines downwards is arranged; the processing table is provided with a second avoidance through groove corresponding to the second anti-tilting block; the sixth air cylinder is electrically connected with and controlled by the control host; and when the first detection assembly detects that a workpiece exists at the tapping station, a starting signal is sent to drive the sixth cylinder.
Preferably, the processing table is provided with two feeding stations which are transversely distributed and two tapping stations which respectively correspond to the two feeding stations; the two workpieces respectively arranged on the two feeding stations are pushed by the fifth cylinder; the first screw tap, the first sub-drive assembly, the first gear box, the second screw tap, the second sub-drive assembly, the third screw tap, the second gear box, and the first driving shaft sleeve to the fourth driving shaft sleeve form a group of tapping units; the processing table is provided with two groups of tapping units respectively corresponding to the two tapping stations; the two groups of front pressing blocks are respectively fixed with two ends of the push plate; the two groups of rear pressing blocks are respectively fixed with two ends of the fourth mounting seat; the two groups of second sub-driving assemblies are arranged on the first mounting frame; the anti-skid moving assembly, the first anti-tilting group and the second anti-tilting assembly form a group of limiting units; two groups of limiting units corresponding to the two tapping stations respectively are arranged on the processing table; one of the two first anti-tilting groups is an anti-tilting stop block which is fixed on the processing table and positioned between the two tapping stations, and the other one of the two first anti-tilting groups is a stop arm which is fixed with the upper end part of the push plate; the blocking arm is provided with an avoiding groove for avoiding the first screw tap.
Preferably, the processing table is further provided with a first guide seat; the first guide seat is provided with a first guide through hole corresponding to the first screw tap; a second guide plate is arranged on the fourth mounting seat; the second guide seat is provided with a second guide through hole corresponding to the third screw tap; the processing table is provided with a plurality of handles along the edge; a second chip removal slope which inclines downwards is arranged on one side of the anti-inclination stop block, which is attached to the workpiece; the processing table is provided with a scrap falling through groove for the scrap iron on the second scrap discharging slope to fall downwards; the avoidance groove is a blind groove; the avoidance groove comprises a first sub-groove with a U-shaped section and a second sub-groove which is communicated with the side wall of the first sub-groove and inclines towards the second avoidance through groove.
The invention has the beneficial effects that: when in machining, the anti-slip assembly is driven by the second driving assembly to limit the workpiece bottom plate, and the first vertical plate has lateral force during tapping, so that the first anti-tilting assembly is additionally arranged to support the first vertical plate, and the situation of tapping or bending deformation of the first vertical plate is avoided; the first detection assembly sends a starting signal after detecting the workpiece, and the tapping assembly taps a plurality of faces of the workpiece under the driving of the first driving assembly, so that the multi-face tapping can be performed by one-time clamping, the turnover and clamping time is shortened, and the production benefit is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only part of the embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive efforts according to the accompanying drawings:
fig. 1 is a schematic overall structure diagram (third cylinder in a cutaway state) of a multi-face three-dimensional automatic tapping device according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
fig. 3 is a schematic structural view of a multi-surface three-dimensional automatic tapping apparatus according to a preferred embodiment of the present invention, in which a first material moving assembly, a second material moving assembly and a second mounting frame are hidden;
FIG. 4 is an enlarged view at B in FIG. 3;
FIG. 5 is an enlarged view at C of FIG. 4;
FIG. 6 is a schematic structural view of a second anti-tilting block of the multi-face three-dimensional automatic tapping apparatus according to the preferred embodiment of the present invention;
FIG. 7 is a schematic structural view of a first driving sleeve of the multi-face three-dimensional automatic tapping apparatus according to the preferred embodiment of the present invention;
FIG. 8 is a schematic structural view of a second driving sleeve of the multi-surface three-dimensional automatic tapping apparatus according to the preferred embodiment of the present invention;
FIG. 9 is a sectional view of a stop arm of the multi-surface three-dimensional automatic tapping apparatus according to the preferred embodiment of the present invention;
fig. 10 is a side view of an anti-tilt stop block in a multi-faceted three-dimensional automated tapping apparatus according to a preferred embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.
Fig. 1 shows a multi-face three-dimensional automatic tapping apparatus according to a preferred embodiment of the present invention, with reference to fig. 2 to 10; comprises a processing table 1; the machining table 1 is provided with a tapping station 180 and a first detection assembly 10 for detecting whether the workpiece 2 exists in the tapping station 180; the workpiece 2 comprises a bottom plate attached to the table top of the processing table 1 and a first vertical plate 21 fixed on one side of the bottom plate, which is far away from the table top of the processing table 1; the machining table 1 is further provided with an anti-slip component for preventing a bottom plate on the machining table 1 from slipping during tapping, a first anti-tilt component for preventing a first vertical plate 21 from tilting during tapping, a tapping component 13 for tapping the bottom plate and the first vertical plate 21, a first driving component for driving the tapping component 13 to move towards or away from the workpiece 2, and a second driving component 15 for driving the anti-slip component to move towards or away from the workpiece 2; the multi-face three-dimensional automatic tapping equipment also comprises a control host (not shown in the figure); the first detection assembly 10, the first driving assembly and the second driving assembly 15 are all electrically connected with and controlled by the control host; when the first detection assembly 10 detects that the workpiece 2 exists in the tapping station 180, a starting signal is sent to drive the first driving assembly, when machining is conducted, the anti-sliding assembly is driven by the second driving assembly 15 to limit the workpiece bottom plate, and as lateral force is generated on the first vertical plate 21 during tapping, the first anti-tilting assembly 14 is additionally arranged to support the first vertical plate 21, so that the tapping or bending deformation of the first vertical plate 21 is avoided; the first detection assembly 10 sends a starting signal after detecting the workpiece 2, and the tapping assembly 13 taps a plurality of faces of the workpiece 2 under the driving of the first driving assembly, so that the multi-face tapping can be performed by one-time clamping, the turnover and clamping time is reduced, and the production benefit is improved.
As shown in fig. 4, the first detecting assembly 10 includes a first mounting base 16 fixed to the processing table 1, and a first proximity switch 17 fixed to the first mounting base 16 and facing the first vertical plate 21, wherein the proximity switch is a non-contact detector and does not need to be in direct contact with the workpiece 2, so that there is more room for placing the workpiece 2 into the tapping station 180; the first proximity switch 17 and the first anti-tip assembly are distributed on both sides of the tapping station.
As shown in fig. 1, 2, 3, 7 and 8, the tapping assembly 13 includes a first tap 18 tapping a first riser 21 and a second tap 19 tapping a bottom plate; the first driving assembly includes a first sub driving assembly 110 and a second sub driving assembly;
the first sub-driving assembly 110 includes a connection plate 112 rotatably connected to the first tap 18, and a first cylinder 113 having a free end fixed to the connection plate 112; the first cylinder 113 is fixed to the processing table 1; the processing table 1 is also provided with a first gear box 114; the output shaft of the first gearbox 114 is sleeved with a first transmission shaft sleeve 115; the first drive sleeve 115 is a polygonal prism; a second driving shaft sleeve 116 which is connected with the first driving shaft sleeve 115 in a sliding way is fixed at one end of the first screw tap 18 facing the first gear box 114; the inner hole of the second driving shaft sleeve 116 is a polygonal hole matched with the shape of the first driving shaft sleeve 115, when in use, the output shaft of the first gear box 114 rotates, and the first driving shaft sleeve 115 is meshed with the second driving shaft sleeve 116, so that the first screw tap 18 is provided with rotary power; meanwhile, the first cylinder 113 extends out to provide forward power for the first screw tap 18, tapping on the first vertical plate 21 is achieved, the whole transmission structure is simple, and a first gear box and the first screw tap do not need to be modified;
a first mounting frame 117 is fixed on the lower surface of the processing table 1; the second sub-driving assembly comprises a screw rod 118, a screw rod nut (not shown in the figure) corresponding to the screw rod 118, a driven wheel (not shown in the figure) sleeved on the screw rod nut, a driving wheel (not shown in the figure), a motor (not shown in the figure) fixed with the first mounting frame 117 and used for driving the driving wheel to rotate, and a transmission belt (not shown in the figure) connecting the driving wheel and the driven wheel; the feed screw nut is rotatably connected with the first mounting bracket 117; a mounting sleeve (not shown in the figure) with the inner diameter corresponding to the outer diameter of the second screw tap 19 is fixed at the upper end part of the screw rod 118, when the screw rod works, the motor drives the driving wheel to rotate so as to drive the transmission belt and the driven wheel, and the screw rod nut rotates so as to provide rotating power and ascending power for the screw rod and realize tapping on the bottom plate; the second screw tap 19 is positioned below the machining table 1, the machining table 1 is provided with a first avoidance through groove (not shown in the figure) corresponding to the second screw tap 19, and when the workpiece 2 enters or leaves the tapping station 180, the second screw tap 19 moves downwards to avoid; when tapping is needed, the second screw tap 19 ascends, the working mode is flexible, and the normal material taking and placing work cannot be influenced.
As shown in fig. 1, the workpiece 2 is made of a metal material, and the multi-surface three-dimensional automatic tapping apparatus further includes a first material moving assembly 119 for driving the workpiece 2 at the tapping station 180 to move longitudinally, a second material moving assembly 120 for driving the first material moving assembly 119 to move transversely, and a second mounting frame 121 fixed on the processing table 1 for mounting the second material moving assembly 120;
the first material moving assembly 119 comprises a second cylinder 122, a second mounting seat 123 for mounting the second cylinder 122 and an electromagnet 124 fixed with the movable end of the second cylinder 122 and used for adsorbing a workpiece, after tapping is completed, the second cylinder 122 drives the electromagnet 124 to move downwards, the electromagnet 124 is electrified to adsorb the workpiece 2, and then the machined workpiece is driven to move upwards to leave a tapping station 180, so that the subsequent workpiece 2 to be machined can enter the tapping station 180 for a new round of tapping; a sliding block (not shown in the figure) is fixed on one side of the second mounting base 123, which is away from the second cylinder 122, and a guide rail 125 corresponding to the sliding block is arranged on the second mounting frame 121, so that the second mounting base 123 is guided by the cooperation of the sliding block and the guide rail 125, and the movement of the second mounting base 123 is more orderly and stable; a limit stop 126 corresponding to the second mounting seat 123 is fixed at one end of the second mounting frame 121, which is away from the second material moving assembly 120, so that the situation that the slide block is separated from the guide rail 125 due to over-travel movement is avoided;
the second material moving assembly 120 comprises a third air cylinder 127 with a movable end fixed with the second mounting seat 123 and a third mounting seat 128 fixed with the second mounting frame 121 and used for mounting the third air cylinder 127, after the electromagnet 124 sucks the workpiece 2, the third air cylinder 127 pushes the second mounting seat 123 and the second air cylinder 122 carried by the second mounting seat 123 outwards, the electromagnet 124 is powered off and demagnetized after reaching a specified position, and the workpiece 2 falls into the material collecting box, so that automatic blanking is realized, and labor is saved; the second cylinder 122, the third cylinder 127 and the electromagnet 124 are all electrically connected with and controlled by the control host.
As shown in fig. 3 to 5, the base plate includes a front plate body 22 and a rear plate body 23 arranged in the moving direction of the second driving assembly 15; the first vertical plate 21 is fixed with the edge of the front plate body 22; the workpiece 2 also comprises a C-shaped hollow upright post; the hollow upright column comprises a second upright plate 24 with the lower end part fixed with the front plate body 22, a third upright plate 25 with the lower end part fixed with the rear plate body 23, and a fourth upright plate 26 with two sides respectively fixed with the second upright plate 24 and the third upright plate 25;
the anti-slip assembly comprises a front pressing block 129 corresponding to the front plate body 22, and a rear pressing block 130 corresponding to the rear plate body 23; the second driving assembly 15 includes a third sub driving assembly 131 and a fourth sub driving assembly 132;
the third sub-driving assembly 131 includes a fourth cylinder 133 fixed to the processing table 1, and a fourth mounting seat 134 fixed to a movable end of the fourth cylinder 133; the rear pressing block 130 is fixed with the fourth mounting seat 134, and when the rear pressing block 130 is driven by the fourth cylinder 133 to move towards the rear plate body 23, the lower surface of the rear pressing block 130 is attached to the upper surface of the rear plate body 23, and ascending of the rear plate body 23 is limited;
the fourth sub-driving unit 132 includes a fifth cylinder fixed to the processing table 1; the front pressing block 129 is fixed with the movable end of the fifth cylinder, and when the pneumatic press works, the fifth cylinder drives the front pressing block 129 to move towards the front plate body 22, so that the lower surface of the front pressing block 129 is attached to the upper surface of the front plate body 22, the front plate body 22 is limited to move upwards, the workpiece bottom plate can be limited under the matching of the front pressing block 129 and the rear pressing block 130, and the structure is simple; the fourth cylinder 133 and the fifth cylinder are both electrically connected with and controlled by the control host.
As shown in fig. 1 and fig. 2, the processing table 1 is further provided with a feeding station 181, and a second detecting assembly 136 for detecting whether the workpiece 2 exists in the feeding station; the fifth cylinder is also used for pushing the workpiece 2 at the feeding station 181 to the tapping station 180; a push plate 137 for pushing the workpiece 2 is fixed at the movable end of the fifth cylinder; the front pressing block 129 is fixed with the movable end of the fifth cylinder through a push plate 137; the second detecting assembly 136 comprises a fifth mounting seat 138 fixed with the processing table 1, and a second proximity switch 139 fixed on the fifth mounting seat 138 and opposite to the first vertical plate 21; the second proximity switch 139 is electrically connected to and controlled by the control host; when the second proximity switch 139 detects the workpiece 2, it sends an activation signal to drive the fifth and fourth cylinders 133.
As shown in fig. 2, the machining table 1 is provided with a guide groove 182 corresponding to the workpiece 2; the extending direction of the guide groove 182 is the same as the material pushing direction of the fifth cylinder, so that the material pushing process is more stable and ordered, and the workpiece 2 is prevented from deviating in the material pushing process; the lower end of the push plate 137 is provided with a guide projection 140 corresponding to the guide groove 182, which has a good guide effect.
As shown in fig. 3, 4 and 6, a fifth vertical plate 27 facing the second vertical plate 24 is fixed at the edge of the fourth vertical plate 26; seven of the front plate body 22, the rear plate body 23 and the first vertical plate 21 to the fifth vertical plate 27 are integrally formed, and the workpiece 2 is a sheet metal part;
the multi-face three-dimensional automatic tapping equipment further comprises a third screw tap 141 for tapping the fifth vertical plate 27; the third tap 141 is rotatably connected with the fourth mounting seat 134; the machining table 1 is also provided with a second gear box 142; a third transmission shaft sleeve is sleeved on an output shaft of the second gear box 142; the third transmission shaft sleeve is a polygon prism; a fourth driving shaft sleeve which is connected with the third driving shaft sleeve in a sliding manner is fixed at one end, facing the second gear box 142, of the third screw tap 141; the inner hole of the fourth driving shaft sleeve is a polygonal hole matched with the third driving shaft sleeve in shape, when the screw tap is in work, the output shaft of the second gear box 142 rotates, and the third driving shaft sleeve and the fourth driving shaft sleeve are meshed, so that rotary power is provided for the third screw tap 141; meanwhile, the fourth cylinder 133 extends out to provide forward power for the third screw tap 141, tapping on the fifth vertical plate 27 is achieved, the overall transmission structure is simple, and the second gear box 142 and the third screw tap 141 do not need to be modified; it should be noted that the structure of the third driving sleeve is the same as that of the first driving sleeve, and the structure of the fourth driving sleeve is the same as that of the second driving sleeve.
The processing table 1 is also provided with a second anti-tilting component 143 for preventing the fifth vertical plate 27 from tilting during tapping; the second anti-tilt assembly 143 includes a first anti-tilt block 144 and a second anti-tilt block 145 that cooperate to clamp the fifth vertical plate 27, and since the fifth vertical plate 27 has a small bevel angle and is more easily bent and deformed, the bending resistance of the fifth vertical plate 27 is enhanced by the cooperation of the first anti-tilt block 144 and the second anti-tilt block 145; the first anti-tilt block 144 is fixed with the fourth mounting seat 134; a sixth air cylinder (not shown in the figure) for driving the second anti-tilting block 145 to move longitudinally is further fixed to the lower surface of the processing table 1; the shape of the second anti-tilting block 145 is matched with that of the hollow upright column, and a first chip-discharging slope 183 which inclines downwards is arranged; the processing table 1 is provided with a second avoidance through groove 184 corresponding to the second anti-tilting block 145, and after tapping is completed, the second anti-tilting block 145 moves downwards, so that scrap iron generated by tapping can slide downwards along the first scrap discharge slope 183 and fall off, no residue is accumulated on the tapping station 180, and the cleanness of the tapping station 180 is ensured; the sixth cylinder is electrically connected with and controlled by the control host; the first detecting component 10 sends a starting signal to drive the sixth cylinder when detecting that the workpiece 2 exists in the tapping station 180.
As shown in fig. 1, 4, 9 and 10, the processing table 1 is provided with two feeding stations 181 which are transversely distributed, and two tapping stations 180 which respectively correspond to the two feeding stations 181; the two workpieces 2 respectively arranged on the two feeding stations 181 are pushed by a fifth cylinder;
the first screw tap 18, the first sub-drive assembly 110, the first gear box 114, the second screw tap 19, the second sub-drive assembly, the third screw tap 141, the second gear box 142, and the first driving shaft sleeve 115 to the fourth driving shaft sleeve form a group of tapping units; the processing table 1 is provided with two groups of tapping units respectively corresponding to the two tapping stations 180; the two groups of front pressing blocks 129 are respectively fixed with the two ends of the push plate 137; the two groups of rear pressing blocks 130 are respectively fixed with two ends of the fourth mounting seat 134; the two groups of second sub-driving assemblies are arranged on the first mounting frame 117;
the anti-skid moving assembly, the first anti-tilting assembly and the second anti-tilting assembly 143 form a group of limiting units; the processing table 1 is provided with two groups of limiting units respectively corresponding to the two tapping stations 180, so that double-station processing can be realized, and the production efficiency is improved; two first anti-tilting groups, one is an anti-tilting stop block 146 fixed on the processing table 1 and positioned between the two tapping stations 180, and the other is a stop arm 147 fixed with the upper end part of the push plate 137; the stopper arm 147 is provided with an escape groove 185 that escapes the first tap 18.
As shown in fig. 1, 2, 4 and 10, the processing table 1 is further provided with a first guide seat 148; the first guide seat 148 is provided with a first guide through hole corresponding to the first tap 18; a second guide plate 149 is arranged on the fourth mounting seat 134; the second guide seat 149 is provided with a second guide through hole corresponding to the third tap 141; the tap is slender, so that the tapping quality is seriously influenced due to the fact that the tap is easy to shake in a cantilever state, and the guide seat is arranged to support the tap, so that good guiding and anti-shaking effects are achieved, and the tapping quality is guaranteed;
the processing table 1 is provided with a plurality of handles 150 along the edge, so that workers can conveniently move the equipment; one side of the anti-inclination stop block 146, which is attached to the workpiece 2, is provided with a second chip removal slope 186 which inclines downwards; the machining table 1 is provided with a scrap falling through groove (not shown in the figure) for iron scraps on the second scrap discharging slope 186 to fall downwards, so that the generated iron scraps can slide downwards along the second scrap discharging slope 186 and fall off during tapping, no residue is accumulated on the tapping station 180, and the cleanness of the tapping station is ensured; the avoiding groove 185 is a blind groove, so that scrap iron generated by tapping cannot fall onto the anti-tilt stopper 146; dodge groove 185 including the cross-section for the first subslot 187 of U-shaped to and dodge the second subslot 188 that leads to groove 184 slope with first subslot 187 lateral wall intercommunication and towards the second, during tapping, the iron fillings that produce can drop along the gliding of second subslot, when fifth cylinder passes the work piece towards the station of attacking tooth, remaining iron fillings on the guide way can be pushed forward by the station, and dodge through the second and lead to groove 184 and drop downwards, can not remain on guide way 182, the clean and tidy of the station 180 of attacking tooth has been guaranteed.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.

Claims (4)

1. A multi-face three-dimensional automatic tapping device comprises a processing table; the machining table is provided with a tapping station and a first detection assembly for detecting whether a workpiece exists in the tapping station; the workpiece comprises a bottom plate attached to the table top of the processing table and a first vertical plate fixed on one side of the bottom plate, which is far away from the table top of the processing table; it is characterized in that the preparation method is characterized in that,
the machining table is further provided with an anti-slip component for preventing the bottom plate on the machining table from slipping during tapping, a first anti-tilt component for preventing the first vertical plate from tilting during tapping, a tapping component for tapping the bottom plate and the first vertical plate, a first driving component for driving the tapping component to move towards or away from a workpiece, and a second driving component for driving the anti-slip component to move towards or away from the workpiece; the multi-face three-dimensional automatic tapping equipment also comprises a control host; the first detection assembly, the first driving assembly and the second driving assembly are all electrically connected with and controlled by the control host; the first detection assembly sends a starting signal to drive the first driving assembly when detecting that a workpiece exists at the tapping station;
the tapping assembly comprises a first screw tap for tapping the first vertical plate and a second screw tap for tapping the bottom plate; the first driving assembly comprises a first sub-driving assembly and a second sub-driving assembly;
the first sub-driving assembly comprises a connecting plate which is rotatably connected with the first screw tap, and a first air cylinder of which the movable end is fixed with the connecting plate; the first air cylinder is fixed with the processing table; the processing table is also provided with a first gear box; the output shaft of the first gear box is sleeved with a first transmission shaft sleeve; the first transmission shaft sleeve is a polygon prism; a second driving shaft sleeve which is connected with the first driving shaft sleeve in a sliding manner is fixed at one end, facing the first gear box, of the first screw tap; the inner hole of the second transmission shaft sleeve is a polygonal hole matched with the shape of the first transmission shaft sleeve;
a first mounting frame is fixed on the lower surface of the processing table; the second sub-driving assembly comprises a screw rod, a screw rod nut corresponding to the screw rod, a driven wheel sleeved on the screw rod nut, a driving wheel, a motor fixed with the first mounting frame and used for driving the driving wheel to rotate, and a transmission belt connecting the driving wheel and the driven wheel; the feed screw nut is rotatably connected with the first mounting frame; a mounting sleeve with the inner diameter corresponding to the outer diameter of the second screw tap is fixed at the upper end of the screw rod; the second tap is positioned below the machining table; the machining table is provided with a first avoidance through groove corresponding to the second screw tap;
the bottom plate comprises a front plate body and a rear plate body which are arranged along the movement direction of the second driving assembly; the first vertical plate is fixed with the edge of the front plate body; the workpiece also comprises a C-shaped hollow upright post; the hollow upright column comprises a second vertical plate, a third vertical plate and a fourth vertical plate, wherein the lower end part of the second vertical plate is fixed with the front plate body, the lower end part of the third vertical plate is fixed with the rear plate body, and the two sides of the fourth vertical plate are respectively fixed with the second vertical plate and the third vertical plate;
the anti-slip assembly comprises a front pressing block corresponding to the front plate body and a rear pressing block corresponding to the rear plate body; the second driving assembly comprises a third sub-driving assembly and a fourth sub-driving assembly;
the third sub-driving assembly comprises a fourth air cylinder fixed with the processing table and a fourth mounting seat fixed with the movable end of the fourth air cylinder; the rear pressing block is fixed with the fourth mounting seat;
the fourth sub-driving assembly comprises a fifth air cylinder fixed with the processing table; the front pressing block is fixed with the movable end of the fifth cylinder; the fourth cylinder and the fifth cylinder are electrically connected with and controlled by the control host;
the processing table is also provided with a feeding station and a second detection assembly for detecting whether a workpiece exists in the feeding station; the fifth cylinder is also used for pushing the workpiece at the feeding station to the tapping station; a push plate for pushing a workpiece is fixed at the movable end of the fifth cylinder; the front pressing block is fixed with the movable end of the fifth cylinder through the push plate; the second detection assembly comprises a fifth mounting seat fixed with the processing table and a second proximity switch fixed on the fifth mounting seat and opposite to the first vertical plate; the second proximity switch is electrically connected with and controlled by the control host; when the second proximity switch detects a workpiece, a starting signal is sent to drive the fifth cylinder;
a fifth vertical plate which is opposite to the second vertical plate is fixed at the edge of the fourth vertical plate; seven of the front plate body, the rear plate body, the first vertical plate to the fifth vertical plate are integrally formed;
the multi-face three-dimensional automatic tapping equipment further comprises a third screw tap for tapping the fifth vertical plate; the third screw tap is rotatably connected with the fourth mounting seat; the processing table is also provided with a second gear box; a third transmission shaft sleeve is sleeved on an output shaft of the second gear box; the third transmission shaft sleeve is a polygon prism; a fourth driving shaft sleeve which is connected with the third driving shaft sleeve in a sliding manner is fixed at one end, facing the second gear box, of the third screw tap; the inner hole of the fourth driving shaft sleeve is a polygonal hole matched with the third driving shaft sleeve in shape;
the machining table is also provided with a second anti-tilting assembly for preventing the fifth vertical plate from tilting during tapping; the second anti-tilting assembly comprises a first anti-tilting block and a second anti-tilting block which are matched with and clamp the fifth vertical plate; the first anti-tilting block is fixed with the fourth mounting seat; a sixth air cylinder for driving the second anti-tilting block to move longitudinally is further fixed on the lower surface of the processing table; the shape of the second anti-tilting block is matched with that of the hollow upright post, and a first scrap discharging slope which inclines downwards is arranged; the processing table is provided with a second avoidance through groove corresponding to the second anti-tilting block; the sixth air cylinder is electrically connected with and controlled by the control host; when the first detection assembly detects that a workpiece exists in the tapping station, a starting signal is sent to drive the sixth air cylinder;
the machining table is provided with two feeding stations which are transversely distributed and two tapping stations which respectively correspond to the two feeding stations; the two workpieces respectively arranged on the two feeding stations are pushed by the fifth cylinder;
the first screw tap, the first sub-drive assembly, the first gear box, the second screw tap, the second sub-drive assembly, the third screw tap, the second gear box, and the first driving shaft sleeve to the fourth driving shaft sleeve form a group of tapping units; the processing table is provided with two groups of tapping units respectively corresponding to the two tapping stations; the two groups of front pressing blocks are respectively fixed with two ends of the push plate; the two groups of rear pressing blocks are respectively fixed with two ends of the fourth mounting seat; the two groups of second sub-driving assemblies are arranged on the first mounting frame;
the anti-skid moving assembly, the first anti-tilting group and the second anti-tilting assembly form a group of limiting units; two groups of limiting units corresponding to the two tapping stations respectively are arranged on the processing table; one of the two first anti-tilting groups is an anti-tilting stop block which is fixed on the processing table and positioned between the two tapping stations, and the other one of the two first anti-tilting groups is a stop arm which is fixed with the upper end part of the push plate; the baffle arm is provided with an avoidance groove for avoiding the first screw tap;
the processing table is also provided with a first guide seat; the first guide seat is provided with a first guide through hole corresponding to the first screw tap; a second guide plate is arranged on the fourth mounting seat; the second guide seat is provided with a second guide through hole corresponding to the third screw tap;
the processing table is provided with a plurality of handles along the edge; a second chip removal slope which inclines downwards is arranged on one side of the anti-inclination stop block, which is attached to the workpiece; the processing table is provided with a scrap falling through groove for the scrap iron on the second scrap discharging slope to fall downwards; the avoidance groove is a blind groove; the avoidance groove comprises a first sub-groove with a U-shaped section and a second sub-groove which is communicated with the side wall of the first sub-groove and inclines towards the second avoidance through groove.
2. The multi-face three-dimensional automatic tapping device according to claim 1, wherein the first detection assembly comprises a first mounting base fixed with the processing table, and a first proximity switch fixed on the first mounting base and opposite to the first vertical plate; the first proximity switch and the first anti-tip assembly are distributed on both sides of the tapping station.
3. The multi-face three-dimensional automatic tapping device according to claim 1, wherein the workpiece is made of a metal material, the multi-face three-dimensional automatic tapping device further comprises a first material moving component for driving the workpiece at the tapping station to move longitudinally, a second material moving component for driving the first material moving component to move transversely, and a second mounting rack fixed on the processing table for mounting the second material moving component;
the first material moving assembly comprises a second air cylinder, a second mounting seat used for mounting the second air cylinder and an electromagnet fixed with the movable end of the second air cylinder and used for adsorbing workpieces; a sliding block is fixed on one side of the second mounting seat, which is far away from the second cylinder; the second mounting rack is provided with a guide rail corresponding to the sliding block; a limit stop corresponding to the second mounting seat is fixed at one end, away from the second material moving assembly, of the second mounting frame;
the second material moving assembly comprises a third air cylinder with a movable end fixed with the second mounting seat and a third mounting seat fixed with the second mounting seat and used for mounting the third air cylinder; the second cylinder, the third cylinder and the electromagnet are all electrically connected with and controlled by the control host.
4. The multi-face three-dimensional automatic tapping device according to claim 1, wherein the processing table is provided with a guide groove corresponding to a workpiece; the extending direction of the guide groove is the same as the material pushing direction of the fifth cylinder; the lower end part of the push plate is provided with a guide convex block corresponding to the guide groove.
CN201910701566.XA 2019-07-31 2019-07-31 Multi-surface three-dimensional automatic tapping equipment Active CN110270722B (en)

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JPH0450984Y2 (en) * 1987-12-25 1992-12-01
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CN205129094U (en) * 2015-11-10 2016-04-06 滁州市新康达金属制品有限公司 Full -automatic tapping device of hinge reinforcement
CN106735622A (en) * 2017-02-20 2017-05-31 江苏百泰电子制造有限公司 Multiaxis multiaspect self-tapping equipment
CN107866614A (en) * 2017-12-14 2018-04-03 扬州汇翔精密冲件有限公司 A kind of device for being easy to side tapping
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