CN110270402A - A kind of fixed-end forces shearing-crushing device being able to carry out fines collection - Google Patents
A kind of fixed-end forces shearing-crushing device being able to carry out fines collection Download PDFInfo
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- CN110270402A CN110270402A CN201910513275.8A CN201910513275A CN110270402A CN 110270402 A CN110270402 A CN 110270402A CN 201910513275 A CN201910513275 A CN 201910513275A CN 110270402 A CN110270402 A CN 110270402A
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- 238000010008 shearing Methods 0.000 claims abstract description 27
- 239000000428 dust Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000009270 solid waste treatment Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000012141 concentrate Substances 0.000 claims 1
- 239000002910 solid waste Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 238000004064 recycling Methods 0.000 abstract description 5
- 230000009191 jumping Effects 0.000 abstract description 4
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 230000004630 mental health Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 abstract 2
- 239000002699 waste material Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明属于一种能够进行细屑收集的固废处理用剪切破碎装置;包括设备本体,设备本体内上部一侧设有破碎腔,设备本体内上部另一侧后部设有放置槽,设备本体内上部另一侧的前部设有收纳槽,破碎腔底部通过破碎单元与传送装置相连,传送装置底部设有收集腔,传送装置后上部设有吸尘板,设备本体相对应的传送装置末端上开设有物料出口;破碎腔顶部设有卡板,卡板顶部活动设有入料筒;入料筒外侧部通过调节单元与设备本体顶部另一侧相连;具有结构简单、设计合理、能够防止固废在破碎或剪切的过程中跳出,实现对物料一次性破碎、方便物料按体积进行分类回收、避免在工作环境内产生粉尘,避免粉尘扩散,保证工作环境,有利于工作人员身心健康的优点。
The invention belongs to a shearing and crushing device for solid waste treatment capable of collecting fine chips; it includes a device body, a crushing cavity is provided on one side of the upper part of the device body, and a placement groove is provided at the rear of the other side of the upper part of the device body. The front part of the other side of the upper part of the main body is provided with a storage tank, the bottom of the crushing chamber is connected with the conveying device through the crushing unit, the bottom of the conveying device is provided with a collecting chamber, the upper part of the conveying device is provided with a dust suction plate, and the corresponding conveying device of the equipment body There is a material outlet on the end; there is a clamping plate on the top of the crushing chamber, and a feeding cylinder is movable on the top of the clamping plate; the outer part of the feeding cylinder is connected to the other side of the top of the equipment body through an adjustment unit; it has a simple structure, a reasonable design, and can Prevent solid waste from jumping out during the crushing or shearing process, realize one-time crushing of materials, facilitate material classification and recycling according to volume, avoid dust generation in the working environment, avoid dust diffusion, ensure the working environment, and benefit the physical and mental health of the staff The advantages.
Description
技术领域technical field
本发明属于固废处理技术领域,具体为一种能够进行细屑收集的固废处理用剪切破碎装置。The invention belongs to the technical field of solid waste treatment, in particular to a shearing and crushing device for solid waste treatment capable of collecting fine chips.
背景技术Background technique
随着社会的逐步发展固体废品越来越多,而在固废的回收过程中破碎则为其中重要的环节,但目前固废的破碎环节存在着以下缺陷:1、固废的种类繁多,体积各异,在破碎或剪切的过程中会出现由破碎或剪切设备上部跳出的风险,极大的威胁了现场人员的工作安全;2、固废破碎不彻底,破碎后的物料体积差距悬殊,不利于后期快速集中收集及处理,一般需要进行二次破碎,不仅效率低,且增加了劳动强度;3、即使经过二次破碎,破碎后的小颗粒也不便收集,需要人工进行分类,以便于后续进行处理,不仅增加了劳动强度且易导致固废损耗;4、在破碎的过程中易产生固废粉尘,不仅影响室内环境,且对现场工作人员的身心健康带来极大的损害。With the gradual development of society, there are more and more solid waste products, and crushing is an important link in the solid waste recycling process. However, the current solid waste crushing link has the following defects: 1. There are many types of solid waste, and the volume Different, in the process of crushing or shearing, there will be a risk of jumping out from the upper part of the crushing or shearing equipment, which greatly threatens the work safety of the on-site personnel; 2. The solid waste is not completely crushed, and the volume of the crushed material is very different , which is not conducive to rapid and centralized collection and processing in the later stage. Generally, secondary crushing is required, which is not only low in efficiency, but also increases labor intensity; 3. Even after secondary crushing, the small particles after crushing are inconvenient to collect, and manual classification is required. The subsequent processing not only increases the labor intensity but also easily leads to the loss of solid waste; 4. Solid waste dust is easily generated during the crushing process, which not only affects the indoor environment, but also brings great damage to the physical and mental health of on-site workers.
发明内容Contents of the invention
本发明的目的在于提供一种能够进行细屑收集的固废处理用剪切破碎装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a shearing and crushing device for solid waste treatment capable of collecting fines, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种能够进行细屑收集的固废处理用剪切破碎装置,包括设备本体,所述设备本体的内上部一侧设有破碎腔,设备本体的内上部另一侧的后部设有放置槽,设备本体的内上部另一侧的前部设有收纳槽,破碎腔的底部通过破碎单元与传送装置相连,传送装置的底部设有收集腔,传送装置的后上部设有吸尘板,设备本体相对应的传送装置末端上开设有物料出口;所述破碎腔的顶部设有卡板,卡板的顶部活动设置有入料筒;入料筒的外侧部通过调节单元与设备本体顶部另一侧相连。In order to achieve the above object, the present invention provides the following technical solutions: a shearing and crushing device for solid waste treatment capable of collecting fines, including a device body, a crushing cavity is provided on the inner upper side of the device body, and the device body The rear part of the other side of the upper inner part is provided with a placement slot, and the front part of the other side of the inner upper part of the equipment body is provided with a storage slot. The bottom of the crushing chamber is connected with the conveying device through the crushing unit, and the bottom of the conveying device is provided with a collecting chamber. The upper rear part of the conveying device is provided with a dust-absorbing plate, and the end of the conveying device corresponding to the equipment body is provided with a material outlet; the top of the crushing chamber is provided with a clamping plate, and the top of the clamping plate is movable and provided with a feeding cylinder; the feeding cylinder The outer side of the device is connected to the other side of the top of the device body through an adjustment unit.
优选地,所述调节单元包括设在设备本体顶部另一侧的第一液压杆,第一液压杆的伸缩端顶部通过第二液压杆与入料筒顶部的一侧相连,第一液压杆的伸缩端上部通过支杆与入料筒上部的一侧相连。Preferably, the adjustment unit includes a first hydraulic rod arranged on the other side of the top of the equipment body, the top of the telescopic end of the first hydraulic rod is connected to one side of the top of the feeding barrel through a second hydraulic rod, and the top of the first hydraulic rod The upper part of the telescopic end is connected with one side of the upper part of the feeding cylinder through a strut.
优选地,所述破碎腔内部设有若干个穿过设备本体的第一轴杆,设备本体内的第一轴杆外部套装有剪切辊,若干个第一轴杆的同一侧轴杆齿轮,相邻的轴杆齿轮相啮合;首端和末端的轴杆齿轮外侧分别设置有皮带轮,首端皮带轮通过皮带与设置在收纳槽内的第一驱动电机的第一主轴皮带轮相连;所述第一轴杆在破碎腔的内侧等间距设置。Preferably, the inside of the crushing chamber is provided with several first shafts passing through the equipment body, the first shafts in the equipment body are covered with shearing rollers, and the shaft gears on the same side of the several first shafts, Adjacent shaft gears are meshed; pulleys are provided on the outer sides of the shaft gears at the head end and the end respectively, and the pulleys at the head end are connected with the first main shaft pulley of the first driving motor arranged in the storage groove through a belt; the first The shaft rods are arranged equidistantly on the inner side of the crushing cavity.
优选地,所述破碎单元包括设置破碎腔下部的集中板,集中板的截面形状结构呈四边形结构,且集中板内侧呈倾斜结构;集中板的内部设有若干个第二轴杆,集中板内部的第二轴杆上设有破碎刀,集中板外部的第二轴杆上套装有皮带轮,若干个皮带轮通过皮带与第二驱动电机的第二主轴皮带轮相连。Preferably, the crushing unit includes a concentrating plate arranged at the lower part of the crushing cavity, the cross-sectional shape of the concentrating plate is a quadrilateral structure, and the inner side of the concentrating plate is inclined; the inside of the concentrating plate is provided with several second shafts, and the inside of the concentrating plate A crushing knife is arranged on the second shaft of the centering plate, and a pulley is set on the second shaft outside the concentration plate, and several pulleys are connected with the second main shaft pulley of the second drive motor through belts.
优选地,所述破碎刀呈螺旋形均匀分布第二轴杆的外表面。Preferably, the crushing knives are evenly distributed on the outer surface of the second shaft in a spiral shape.
优选地,所述集中板内部的腔体为漏斗状结构,集中板腔体底部前后两相对边的间距不大于传送带的宽度。Preferably, the cavity inside the concentrating plate is a funnel-shaped structure, and the distance between the front and rear opposite sides of the bottom of the concentrating plate cavity is not greater than the width of the conveyor belt.
优选地,所述收纳槽包括上下两层,第二驱动电机设置在收纳槽的下层,第一驱动电机和吸风机设置在收纳槽的上层,吸风机的进口端与吸尘板相连,吸风机的出口端与收纳槽另一侧的收集槽相连,收集槽的下部设有倾斜式出口管道。Preferably, the storage tank includes upper and lower layers, the second drive motor is arranged on the lower layer of the storage tank, the first drive motor and the suction fan are arranged on the upper layer of the storage tank, the inlet end of the suction fan is connected with the dust collection plate, and the suction fan The outlet end of the storage tank is connected with the collection tank on the other side of the storage tank, and the lower part of the collection tank is provided with an inclined outlet pipe.
优选地,所述吸尘板底端长度尺寸不小于传送带的宽度。Preferably, the length dimension of the bottom end of the dust collection board is not less than the width of the conveyor belt.
优选地,所述传送装置为上下振动式传送装置,其包括设在两侧的传动部以及设在两传动部之间的呈镂空结构的传送带;传动部包括两个与设备本体相连的下固定框,下固定框顶部的两侧设有限位杆,下固定框上设有主动辊,主动辊上套装有主动偏心轮,主动偏心轮与从动偏心轮相啮合,从动偏心轮通过从动辊与上固定框相连,上固定框的两侧开设有滑槽,滑槽与限位杆的外轮廓相适配,两个上固定框之间的从动辊外部套装有传动辊;两个传动部的传动辊之间通过传送带相连;其中一侧的传动部中的主动偏心轮外侧设有套装在主动辊上的传动皮带轮,传动皮带轮通过皮带与末端皮带轮相连;传动皮带轮设置在设备本体的外侧;传动辊的外圆周表面设有若干个凸条。Preferably, the conveying device is an up and down vibrating conveying device, which includes transmission parts arranged on both sides and a conveyor belt in a hollow structure between the two transmission parts; Frame, the two sides of the top of the lower fixed frame are provided with limit rods, the lower fixed frame is provided with a driving roller, and the driving roller is equipped with a driving eccentric wheel, the driving eccentric wheel meshes with the driven eccentric wheel, and the driven eccentric wheel passes through the driven eccentric wheel. The roller is connected with the upper fixed frame, and there are chutes on both sides of the upper fixed frame, and the chute matches the outer contour of the limit rod, and the driven roller between the two upper fixed frames is equipped with a drive roller; The transmission rollers of the transmission part are connected by a conveyor belt; the drive eccentric wheel in one side of the transmission part is provided with a drive pulley set on the drive roller, and the drive pulley is connected with the end pulley through a belt; the drive pulley is set on the side of the equipment body. Outer side; the outer peripheral surface of the transmission roller is provided with several convex lines.
优选地,所述入料筒内部腔体为中部小上下两端大的结构,入料筒底部的外轮廓与卡板相适配;入料筒底部腔体的横截面积不小于破碎腔顶部腔体的横截面积。Preferably, the inner cavity of the feeding barrel is a structure with a small middle part and large upper and lower ends, and the outer contour of the bottom of the feeding barrel matches the clamping plate; the cross-sectional area of the cavity at the bottom of the feeding barrel is not smaller than that of the top of the crushing chamber The cross-sectional area of the cavity.
本发明具有结构简单、设计合理、能够防止固废在破碎或剪切的过程中跳出,实现对物料一次性破碎、方便物料按体积进行分类回收、避免在工作环境内产生粉尘,避免粉尘扩散,保证工作环境,有利于工作人员身心健康的优点。The invention has simple structure, reasonable design, can prevent solid waste from jumping out in the process of crushing or shearing, realizes one-time crushing of materials, facilitates classification and recycling of materials according to volume, avoids dust generation in the working environment, and avoids dust diffusion. To ensure the working environment is conducive to the physical and mental health of the staff.
附图说明Description of drawings
图1为本发明正面剖切结构示意图。Fig. 1 is a schematic diagram of a cut-away frontal structure of the present invention.
图2为本发明正面结构示意图。Fig. 2 is a schematic view of the front structure of the present invention.
图3为本发明侧面剖切结构示意图。Fig. 3 is a schematic diagram of a side cutaway structure of the present invention.
图4为本发明图1中的A-A剖面结构示意图。Fig. 4 is a schematic diagram of the A-A sectional structure in Fig. 1 of the present invention.
图5为本发明图1中A部放大结构示意图。Fig. 5 is a schematic diagram of the enlarged structure of part A in Fig. 1 of the present invention.
图6为本发明上固定框与下固定框连接结构示意图。Fig. 6 is a schematic diagram of the connection structure between the upper fixing frame and the lower fixing frame of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-6,本发明提供的一种实施例:一种能够进行细屑收集的固废处理用剪切破碎装置,包括设备本体1,所述设备本体1的内上部一侧设有破碎腔9,设备本体1的内上部另一侧的后部设有放置槽5,设备本体1的内上部另一侧的前部设有收纳槽6,破碎腔9的底部通过破碎单元与传送装置相连,传送装置的底部设有收集腔16,传送装置的后上部设有吸尘板28,设备本体1相对应的传送装置末端上开设有物料出口;所述破碎腔9的顶部设有卡板4,卡板4的顶部活动设置有入料筒3;入料筒3的外侧部通过调节单元与设备本体1顶部另一侧相连。通过采用活动连接的方式设置入料筒的方式能够防止固废由破碎腔9内窜出,同时当物料卡在破碎腔9的内上部时,可通过打开入料筒3的方式进行清理维护,卡板4能够使入料筒3与设备本体1进行快速连接安装;通过设置破碎腔9以及破碎单元能够一次性对物料进行有效破碎,破碎后的颗粒粉尘通过吸尘板28进行收集,破碎后的小颗粒物料通过收集腔16进行收集,破碎后的正常物料通过传送装置末端的物料出口进行收集。Please refer to Figures 1-6, an embodiment provided by the present invention: a shearing and crushing device for solid waste treatment capable of collecting fines, including a device body 1, and one side of the upper inner part of the device body 1 is provided with Crushing chamber 9, the rear part of the other side of the upper inner part of the equipment body 1 is provided with a placement groove 5, and the front part of the other side of the inner upper part of the equipment body 1 is provided with a storage groove 6, and the bottom of the crushing chamber 9 passes through the crushing unit and the conveying The bottom of the conveying device is provided with a collection chamber 16, the rear upper part of the conveying device is provided with a dust suction plate 28, and the end of the conveying device corresponding to the equipment body 1 is provided with a material outlet; the top of the crushing chamber 9 is provided with a card Plate 4, the top of clamping plate 4 is provided with feeding cylinder 3; the outer side of feeding cylinder 3 is connected with the other side of the top of equipment body 1 through the adjustment unit. The method of setting the feeding barrel in a flexible connection can prevent solid waste from escaping from the crushing chamber 9. At the same time, when the material is stuck in the upper part of the crushing chamber 9, it can be cleaned and maintained by opening the feeding barrel 3. The clamping plate 4 can make the feeding cylinder 3 and the equipment body 1 be quickly connected and installed; by setting the crushing chamber 9 and the crushing unit, the material can be effectively crushed at one time, and the crushed particle dust is collected by the dust suction plate 28. The small particle materials are collected through the collection chamber 16, and the broken normal materials are collected through the material outlet at the end of the conveyor.
进一步地,所述调节单元包括设在设备本体1顶部另一侧的第一液压杆2,第一液压杆2的伸缩端顶部通过第二液压杆31与入料筒3顶部的一侧相连,第一液压杆2的伸缩端上部通过支杆32与入料筒3上部的一侧相连。所述的设备本体1顶部和第一液压杆2之间采用固定连接的方式,第一液压杆2的伸缩端顶部和第二液压杆31之间采用铰接的方式相连,第二液压杆31和入料筒3顶部之间采用铰接的方式相连,第一液压杆2的伸缩端上部与支杆32之间采用铰接的方式相连,支杆32和入料筒3上部之间采用铰接的方式相连。通过上述方式能够对相关连接部件起到一定缓冲的作用,以达到提高相关设备使用寿命的目的;当第一液压杆2的伸缩端升起时,通过第二液压杆31以及支杆32带动入料筒3升起,升起的过程中可使第二液压杆31收回,使入料筒3设置在设备本体1的上部以达到节约空间的目的。Further, the adjustment unit includes a first hydraulic rod 2 arranged on the other side of the top of the equipment body 1, and the top of the telescopic end of the first hydraulic rod 2 is connected to one side of the top of the feeding barrel 3 through a second hydraulic rod 31, The upper part of the telescopic end of the first hydraulic rod 2 is connected to one side of the upper part of the feeding cylinder 3 through a strut 32 . The top of the equipment body 1 and the first hydraulic rod 2 are fixedly connected, the telescopic end top of the first hydraulic rod 2 is connected to the second hydraulic rod 31 in a hinged manner, and the second hydraulic rod 31 and The top of the feeding barrel 3 is connected in a hinged manner, the upper part of the telescopic end of the first hydraulic rod 2 is connected in a hinged manner with the strut 32, and the strut 32 and the upper part of the feeding barrel 3 are connected in a hinged manner . The above method can play a certain role in buffering the related connecting parts, so as to achieve the purpose of improving the service life of related equipment; when the telescopic end of the first hydraulic rod 2 rises, it is driven into The barrel 3 is raised, and the second hydraulic rod 31 can be retracted during the rising process, so that the barrel 3 is arranged on the upper part of the equipment body 1 to save space.
进一步地,所述破碎腔9内部设有若干个穿过设备本体1的第一轴杆10,设备本体1内的第一轴杆10外部套装有剪切辊11,若干个第一轴杆10的同一侧轴杆齿轮12,相邻的轴杆齿轮12相啮合;首端和末端的轴杆齿轮12外侧分别设置有皮带轮33,首端皮带轮通过皮带与设置在收纳槽6内的第一驱动电机7的第一主轴皮带轮34相连;所述第一轴杆10在破碎腔9的内侧等间距设置。通过在破碎腔9内设置剪切辊11能够实现对物料的初步剪切以及粉碎,为后续物料粉碎提供良好的基础,上述剪切辊11均是通过轴杆齿轮12相啮合来实现传动的,同时第一驱动电机7还能够为传送装置提供动力。所述的第一驱动电机7运行时,第一主轴皮带轮34带动首端的皮带轮33旋转,首端的皮带轮33旋转的过程中带动该第一轴杆10旋转,由于相邻的轴杆齿轮12相啮合,因此实现各个第一轴杆10旋转,从而带动剪切辊11旋转并进行工作;需要注意的是,末端的皮带轮33通过皮带带动传送装置上下振动以及传送带17运行。Further, the interior of the crushing chamber 9 is provided with several first shafts 10 passing through the equipment body 1, the first shafts 10 in the equipment body 1 are equipped with shearing rollers 11 outside, and the several first shafts 10 The shaft gear 12 on the same side of the shaft gear 12 is meshed with the adjacent shaft gear 12; the outer side of the shaft gear 12 at the head end and the end is respectively provided with a pulley 33, and the pulley at the head end is connected with the first drive provided in the storage groove 6 through the belt. The first main shaft pulley 34 of the motor 7 is connected; the first shafts 10 are arranged at equal intervals inside the crushing chamber 9 . By setting the shearing roller 11 in the crushing chamber 9, the preliminary shearing and crushing of the material can be realized, which provides a good foundation for the subsequent crushing of the material. The above-mentioned shearing roller 11 is driven by the meshing of the shaft gear 12. At the same time, the first driving motor 7 can also provide power for the transmission device. When the first driving motor 7 is in operation, the first main shaft pulley 34 drives the pulley 33 at the head end to rotate, and the pulley 33 at the head end rotates to drive the first shaft 10 to rotate, because the adjacent shaft gears 12 are meshed , so that each first shaft 10 is rotated, thereby driving the shearing roller 11 to rotate and work; it should be noted that the pulley 33 at the end drives the conveyor to vibrate up and down and the conveyor belt 17 to run.
进一步地,所述破碎单元包括设置破碎腔9下部的集中板13,集中板13的截面形状结构呈四边形结构,且集中板13内侧呈倾斜结构;集中板13的内部设有若干个第二轴杆14,集中板13内部的第二轴杆14上设有破碎刀15,集中板13外部的第二轴杆14上套装有皮带轮35,若干个皮带轮35通过皮带与第二驱动电机8的第二主轴皮带轮36相连。所述破碎刀15呈螺旋形均匀分布第二轴杆14的外表面。所述集中板13内部的腔体为漏斗状结构,集中板13腔体底部前后两相对边的间距不大于传送带17的宽度。通过设置集中板13能够使物料集中的处于破碎刀15的上方,以达到下料均匀的目的,同时方便破碎刀15对物料进行破碎。所述第二驱动电机8运行时通过第二主轴皮带轮36带动若干个皮带轮35同时旋转,优选地若干个皮带轮35的旋转方向为逆时针。Further, the crushing unit includes a concentrating plate 13 arranged at the lower part of the crushing chamber 9, the cross-sectional shape of the concentrating plate 13 is a quadrilateral structure, and the inner side of the concentrating plate 13 is an inclined structure; the interior of the concentrating plate 13 is provided with several second shafts Rod 14, the second axle bar 14 inside the concentrating plate 13 is provided with a crushing knife 15, the second axle bar 14 outside the concentrating plate 13 is covered with a pulley 35, and several pulleys 35 are connected to the second drive motor 8 by the belt. The two main shaft pulleys 36 are connected. The crushing knives 15 are evenly distributed on the outer surface of the second shaft 14 in a spiral shape. The cavity inside the concentrating plate 13 is a funnel-shaped structure, and the distance between the front and rear opposite sides of the cavity bottom of the concentrating plate 13 is not greater than the width of the conveyor belt 17 . By setting the concentrating plate 13, the materials can be concentrated on the top of the crushing knife 15, so as to achieve the purpose of uniform feeding, and at the same time, it is convenient for the crushing knife 15 to crush the materials. When the second drive motor 8 is running, the second main shaft pulley 36 drives several pulleys 35 to rotate simultaneously, preferably the rotation direction of the several pulleys 35 is counterclockwise.
进一步地,所述收纳槽6包括上下两层,第二驱动电机8设置在收纳槽6的下层,第一驱动电机7和吸风机27设置在收纳槽6的上层,吸风机27的进口端与吸尘板28相连,吸风机27的出口端与收纳槽6另一侧的收集槽29相连,收集槽29的下部设有倾斜式出口管道。所述吸尘板28底端长度尺寸不小于传送带17的宽度。本发明中的收纳槽6为动力室,其内部设有第一驱动电机7、吸风机27以及第二驱动电机8,能够为整个设备提供动力支持;另外在收纳槽6的侧部设有用于手机粉尘的收集槽29,收集槽29内部可设置滤袋或丝网等方式过滤粉尘,或在倾斜式出口管道外部设置除尘器的方式;通过对粉尘的收集能够实现无粉尘排放以及对固废粉尘重新回收的目的。Further, the storage tank 6 includes upper and lower layers, the second driving motor 8 is arranged on the lower layer of the storage tank 6, the first driving motor 7 and the suction fan 27 are arranged on the upper layer of the storage tank 6, and the inlet end of the suction fan 27 is connected to the upper layer of the storage tank 6. The dust collection plate 28 links to each other, and the outlet end of the suction fan 27 links to each other with the collection tank 29 on the other side of the storage tank 6, and the bottom of the collection tank 29 is provided with an inclined outlet pipe. The length dimension of the bottom end of the dust collecting plate 28 is not less than the width of the conveyor belt 17 . The storage tank 6 in the present invention is a power chamber, which is provided with a first drive motor 7, a suction fan 27 and a second drive motor 8, which can provide power support for the whole device; The collection tank 29 for mobile phone dust, the inside of the collection tank 29 can be equipped with filter bags or screens to filter the dust, or a dust collector can be installed outside the inclined outlet pipe; through the collection of dust, no dust discharge can be realized and solid waste can be collected. Dust recycling purposes.
进一步地,所述传送装置为上下振动式传送装置,其包括设在两侧的传动部以及设在两传动部之间的呈镂空结构的传送带17;传动部包括两个与设备本体1相连的下固定框24,下固定框24顶部的两侧设有限位杆23,下固定框24上设有主动辊26,主动辊26上套装有主动偏心轮25,主动偏心轮25与从动偏心轮22相啮合,从动偏心轮22通过从动辊20与上固定框21相连,上固定框21的两侧开设有滑槽37,滑槽37与限位杆23的外轮廓相适配,两个上固定框21之间的从动辊20外部套装有传动辊18;两个传动部的传动辊18之间通过传送带17相连;其中一侧的传动部中的主动偏心轮25外侧设有套装在主动辊26上的传动皮带轮30,传动皮带轮30通过皮带与末端皮带轮相连;传动皮带轮30设置在设备本体1的外侧;传动辊18的外圆周表面设有若干个凸条19。通过设置镂空结构的传送带17以及上下振动式传送装置,能够使小颗粒物料进入收集腔16内以达到对物料筛分的目的,所述收集腔16相对应的设备本体1设有开门,以方便对小颗粒物料的回收。末端的皮带轮33通过皮带带动传动皮带轮30旋转,传动皮带轮30通过主动辊26带动主动偏心轮25旋转,主动偏心轮25与从动偏心轮22相啮合,其不仅能够带动从动偏心轮22旋转还能够实现上固定框21和下固定框24之间的位移产生变化,以达到对物料进行振动筛选的目的;当从动偏心轮22旋转时,从动辊20旋转,从而使传动辊18带动传送带17运行。Further, the conveying device is a vertical vibrating conveying device, which includes transmission parts arranged on both sides and a conveyor belt 17 in a hollow structure arranged between the two transmission parts; Lower fixed frame 24, the two sides of lower fixed frame 24 tops are provided with stop bar 23, and lower fixed frame 24 is provided with driving roller 26, and driving eccentric wheel 26 is set with driving eccentric wheel 25, and driving eccentric wheel 25 and driven eccentric wheel 22 are meshed, the driven eccentric wheel 22 is connected with the upper fixed frame 21 through the driven roller 20, the two sides of the upper fixed frame 21 are provided with chute 37, the chute 37 is compatible with the outer contour of the limit rod 23, and the two sides The outside of the driven roller 20 between the upper fixed frames 21 is fitted with a drive roller 18; the drive rollers 18 of the two transmission parts are connected by a conveyor belt 17; The transmission pulley 30 on the driving roller 26 is connected to the end pulley by a belt; By setting the conveyor belt 17 with a hollow structure and the up and down vibrating conveying device, small particle materials can enter the collection chamber 16 to achieve the purpose of material screening. The corresponding equipment body 1 of the collection chamber 16 is provided with an open door for convenience. Recycling of small particle materials. The belt pulley 33 at the end drives the transmission pulley 30 to rotate through the belt, and the transmission pulley 30 drives the driving eccentric wheel 25 to rotate through the driving roller 26. The driving eccentric wheel 25 meshes with the driven eccentric wheel 22, which can not only drive the driven eccentric wheel 22 to rotate The displacement between the upper fixed frame 21 and the lower fixed frame 24 can be changed to achieve the purpose of vibrating and screening materials; when the driven eccentric wheel 22 rotates, the driven roller 20 rotates, so that the driving roller 18 drives the conveyor belt 17 runs.
进一步地,所述入料筒3内部腔体为中部小上下两端大的结构,入料筒3底部的外轮廓与卡板4相适配;入料筒3底部腔体的横截面积不小于破碎腔9顶部腔体的横截面积。通过设置上述结构形式的入料筒3不仅方便入料筒3与设备本体1快速连接,还能够实现防止物料由破碎腔9窜出伤人的目的。Further, the inner cavity of the feeding barrel 3 is a structure with a small middle part and a large upper and lower ends, and the outer contour of the bottom of the feeding barrel 3 is adapted to the clamping plate 4; the cross-sectional area of the bottom cavity of the feeding barrel 3 is not large. Less than the cross-sectional area of the cavity at the top of the crushing cavity 9. By arranging the feeding cylinder 3 with the above-mentioned structural form, it is not only convenient for the quick connection between the feeding cylinder 3 and the equipment body 1, but also can prevent the material from escaping from the crushing chamber 9 and hurt people.
使用本发明时,首先为该设备各个需要电力的设备进行通电(各设备的电路连接不是本发明保护的重点且为公知常识,因此不再赘述),通过第一液压杆2的伸长使得入料筒3上升,在通过第二液压杆31的伸缩,对入料筒3的水平度进行调节,使得入料筒3保持与破碎腔9的顶面平行,再通过第一液压杆2的回缩,从而使得入料筒3卡合到卡板4的内侧,以便于工作使用,便于在发生物料卡顿时对入料筒3进行上升,便于进行检修使用,且便于进行快速卡合安装,同时入料筒3的结构形式为中间小两端大的结构,在便于入料的同时能够避免内部物料被剪切时因弹力弹出伤人的特点,有利于保证工作安全;通过入料筒3顶端的开口结构将废料投入到破碎腔9内,且入料筒3与卡板4之间卡合,增加了破碎腔9上方对废料的限位空间,避免了废料跳出,增加了工作安全性,通过第一驱动电机7的带动使得与其相邻的第一轴杆10进行转动,从而使得第一轴杆10单体之间通过轴杆齿轮12单体之间的啮合进行传动,从而带动剪切辊11进行同步转动,进而通过外侧呈螺纹状结构的剪切辊11之间的相互配合对废料进行破碎碾压,经过破碎的废料继续下落,使得废料在第二轴杆14外侧的呈螺旋形结构排布的破碎刀15作用下,进行打碎,从而增加破碎程度,且第二轴杆14通过皮带由第二驱动电机8同步带动,便于保证快速进行,同时在内壁呈倾斜结构的集中板13的作用下,使得经过破碎的废料集中向下掉落;废料经过破碎腔9掉落至收集腔16的内侧,使得废料落在传送带17上,末端的皮带轮33通过皮带带动传动皮带轮30旋转的作用下,使得主动辊26进行旋转,主动辊26带动主动偏心轮25旋转,由于主动偏心轮25的圆心轴与从动偏心轮22的圆心轴不在同一直线,从而使得主动偏心轮25和从动偏心轮22之间的啮合,能够带动从动偏心轮22进行转动的同时使得从动偏心轮22进行升降,以使得上固定框21通过限位杆23在下固定框24的上方升降,从而使得从动偏心轮22通过从动辊20带动传动辊18进行转动,以便于在升降的同时进行传送,从而便于传送带17通过其镂空结构进行废料的筛分,所筛分下的废屑会直接掉落到收集腔16内,以便于通过收集腔16边侧的开口进行收集,且未被筛分的废屑经过传送带17左侧的位于设备主体1右侧中部的开口被排出,以便于收集后再破碎,有利于保证工作质量;同时在工作时设备主体1内部所产生的漂浮的细屑或粉尘颗粒,会在吸风机27的作用下,通过吸尘板28吸收进收集槽29的内部,从而便于进行收集处理,避免在工作环境内产生粉尘,有利于避免粉尘扩散,有利于保证工作环境,有利于保证工作人员健康。When using the present invention, at first carry out energization for each equipment that needs electric power of this equipment (the circuit connection of each equipment is not the focal point of the protection of the present invention and is common knowledge, so no longer repeat it), by the elongation of the first hydraulic rod 2, make it enter The feeding cylinder 3 rises, and the levelness of the feeding cylinder 3 is adjusted through the expansion and contraction of the second hydraulic rod 31, so that the feeding cylinder 3 remains parallel to the top surface of the crushing chamber 9, and then the first hydraulic rod 2 returns to Shrink, so that the feeding barrel 3 is snapped to the inner side of the clamping plate 4, so that it is easy to work and use, and it is convenient to raise the feeding barrel 3 when the material is stuck, which is convenient for maintenance and use, and is convenient for quick snap-fit installation, and at the same time The structure of the feeding barrel 3 is small in the middle and big at both ends, which is convenient for feeding and can avoid the characteristics of hurting people due to the elastic force when the internal material is sheared, which is conducive to ensuring work safety; through the top of the feeding barrel 3 The opening structure puts the waste into the crushing chamber 9, and the feeding cylinder 3 is engaged with the clamping plate 4, which increases the limit space for the waste above the crushing chamber 9, avoids the waste from jumping out, and increases the work safety. Driven by the first driving motor 7, the first shaft 10 adjacent to it is rotated, so that the first shaft 10 is driven by the meshing between the shaft gears 12, thereby driving the shear. The rollers 11 rotate synchronously, and then through the mutual cooperation between the shearing rollers 11 with a threaded structure on the outside, the waste is crushed and rolled, and the crushed waste continues to fall, so that the waste is in a spiral shape on the outside of the second shaft 14. Under the action of the crushing knife 15 arranged in the structure, the crushing is carried out to increase the degree of crushing, and the second shaft 14 is synchronously driven by the second drive motor 8 through the belt, which is convenient to ensure fast progress, and at the same time, the inner wall is a concentrated plate with an inclined structure Under the action of 13, the crushed waste materials fall down concentratedly; the waste materials fall through the crushing chamber 9 to the inner side of the collection chamber 16, so that the waste materials fall on the conveyor belt 17, and the pulley 33 at the end drives the transmission pulley 30 to rotate through the belt. Under the action, the driving roller 26 is rotated, and the driving roller 26 drives the driving eccentric wheel 25 to rotate. Since the central axis of the driving eccentric wheel 25 and the circular axis of the driven eccentric wheel 22 are not in the same straight line, the driving eccentric wheel 25 and the driven eccentric wheel 25 are not in the same straight line. The engagement between the eccentric wheels 22 can drive the driven eccentric wheel 22 to rotate while the driven eccentric wheel 22 is lifted, so that the upper fixed frame 21 is lifted above the lower fixed frame 24 through the stop rod 23, so that The driving eccentric wheel 22 drives the driving roller 18 to rotate through the driven roller 20, so as to facilitate transmission while lifting, so that the conveyor belt 17 can screen the waste through its hollow structure, and the sieved waste will fall directly into the collection chamber 16, so as to be collected through the opening on the side of the collection chamber 16, and the waste that has not been screened is discharged through the opening on the left side of the conveyor belt 17, which is located in the middle of the right side of the equipment body 1, so as to facilitate collection. Broken, it is beneficial to ensure the quality of work; at the same time, the floating fines or dust particles generated inside the main body 1 of the equipment will be blown by the suction fan 27 under the action of the suction fan 27. It is absorbed into the collection tank 29 through the dust suction plate 28, thereby facilitating collection and processing, avoiding dust generation in the working environment, helping to avoid dust diffusion, helping to ensure the working environment, and helping to ensure the health of the staff.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| CN110270402B (en) | 2021-04-20 |
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