CN110269269A - A kind of automatic replacement method of formula for maintaining cigarette shreds quality stable - Google Patents
A kind of automatic replacement method of formula for maintaining cigarette shreds quality stable Download PDFInfo
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- CN110269269A CN110269269A CN201910556158.XA CN201910556158A CN110269269A CN 110269269 A CN110269269 A CN 110269269A CN 201910556158 A CN201910556158 A CN 201910556158A CN 110269269 A CN110269269 A CN 110269269A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
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Abstract
The present invention relates to a kind of automatic replacement methods of formula that maintenance cigarette shreds quality is stable, determine the formula unit in the formula of cigarette；In process of production, system is extracted inventory data every the first setting time and is judged: if the quantity in stock of formula unit is less than the first given threshold, the data information for being formulated unit is compared system with the data information of the available formula unit of the inventory refined, obtains a variety of available formula units similar with the formula data information of unit；And corresponding preliminary replacement formula can be formed with after formula unit replacement formula unit for every kind；By being measured and obtaining corresponding organoleptic indicator and fume indication to preliminary replacement formula, it is compared with former organoleptic indicator and fume indication, obtains immediate replacement formula；The corresponding available formula unit of replacement formula is carried out quantity in stock judgement by system, if the quantity in stock of the available formula unit is within the scope of second threshold, system issues replacement information.
Description
Technical field
The invention belongs to technical field of cigarettes, particularly relates to a kind of formula that maintenance cigarette shreds quality is stable and replace automatically
Method.
Background technique
The stability for maintaining the sense organ of cigarette is the key that guarantee that a certain brand cigarette can obtain client steady in a long-term.
The stability of cigarette sense organ is determined by the quality of pipe tobacco, in general, the pipe tobacco of the cigarette of any one brand
It is pipe blend, is the pipe tobacco by N kind formula unit by stringent proportion, and obtained by largely detecting.
But in actual production process, N kind is formulated unit because of the difference of demand, such as certain formula therein
Unit is also the component part in other brand formulas and leads to the deficiency of supply.On the other hand, be formulated the quality of unit by
Tobacco leaf is affected, even if the tobacco leaf of same place of production same breed, because the problem of natural environment, it is also difficult to guarantee there is phase
Same quality, this results in the difficulty for guaranteeing the stability of the organoleptic indicator of a certain brand cigarette.
It in the prior art, is using people when the supply deficiency of a certain formula unit in the cigarette of a certain brand
The mode of work screening, which is found, replaces formula unit, heavy workload, and larger with the gap of the formula unit of reel cigarette, can not
It meets the needs of production, especially in the case where the changing greatly of compositing formula unit, it is difficult to ensure that continuing for production, both influenced
Yield, and cannot be guaranteed the stability of cigarette organoleptic indicator.
Summary of the invention
The object of the present invention is to provide a kind of automatic replacement methods of formula that maintenance cigarette shreds quality is stable, never with solution
The problem of can guarantee organoleptic indicator and the fume indication stability of cigarette.
The present invention is achieved by the following technical solutions:
A kind of automatic replacement method of formula for maintaining cigarette shreds quality stable, comprising:
Determine the formula A=N1+N2+ ... Ni of cigarette, wherein i is natural number, and Ni is the formula in the formula for form cigarette
Unit；
Determine data information and the storage of the data information and each formula unit of cigarette；
In process of production, system is extracted inventory data every the first setting time and is judged:
If being formulated the quantity in stock of unit less than the first given threshold, system is by the data information of the formula unit and inventory
The data information of available formula unit be compared, obtain a variety of available formulas similar with the formula data information of unit
Unit；
And every kind can be formed corresponding preliminary replacement and be formulated with after the formula unit replacement formula unit；
By being measured and obtaining corresponding data information to the preliminary replacement formula, the data information with original formulation
It is compared, obtains the replacement formula of immediate available formula unit；
Meanwhile system carries out quantity in stock judgement to available formula unit, if the quantity in stock of the available formula unit is second
In threshold range, system issues replacement information.
The system is one kind of control centre, work station.
Two or more can be at least with the type of formula unit described in a variety of.
The data information of the cigarette includes organoleptic indicator and fume indication.
The data information of the formula unit includes chemical index, near-infrared map and identity information；
Described can include chemical index, near-infrared map, identity information and quantity in stock with the data information of formula unit.
The quantity of the replacement formula is less than or equal to the quantity of preliminary replacement formula.
The judgment method of the quantity in stock includes:
1) the first available formula unit that the first replacement formula closest to the data information of the formula of cigarette is corresponding
Inventory data be compared with second threshold；
If 2) quantity in stock of the first available replacement unit is within the scope of the second threshold, the first available formula is determined
Unit is final available formula unit, and system sends replacement information；
If quantity in stock of the first available formula unit, except the second threshold range, Systematic selection and cigarette are matched
The inventory data and the second threshold of the second corresponding available formula unit of the second close replacement formula of the data information time of side
Value is compared；
If the quantity in stock of the second available formula unit within the scope of the second threshold, determines that the second available formula is single
Member is final available formula unit, and system sends replacement information；
If 3) quantity in stock of the second available formula unit is except the second threshold range, system repeats steps 2), directly
To selection available formula unit quantity in stock in second threshold.
The beneficial effects of the present invention are:
The technical program is organically combined creation data and inventory data by control system, meanwhile, control system
After determining inventory data, matching can be replaced to certain combinations in the formula of cigarette in time in advance, guarantee to be formulated
Under the premise of stabilization, additionally it is possible to guarantee the continuity of production.
Specific embodiment
The technical solution that the present invention will be described in detail by the following examples, embodiment below are merely exemplary, are only capable of
For explanation and illustration technical solution of the present invention, and it is not to be construed as the limitation to technical solution of the present invention.
The application provides a kind of maintenance tobacco quality the stable automatic replacement method of formula, by production line control system or
The modes such as control centre and inventory system data networking or data exchange, to produce required for material component inventories into
While row monitoring, guarantee the matched in advance of replaceable material.
Determine the formula A=N1+N2+ ... Ni of cigarette, wherein i is natural number, and Ni is the formula in the formula for form cigarette
Unit；Formula unit is the pipe tobacco by preceding processes working process, storage corresponding time.The taste of every kind of pipe tobacco, additive
Etc. being all different, and be respectively formulated in the pipe tobacco of cigarette unit dosage may difference may also be identical, formula A was for finally should
The preparation of brand cigarette.
The quantity in stock situation of included each formula unit can be coped in advance by data management in the formula,
It is formulated unit quantity in stock counted by the data of preamble production line, and can according to the case where production line to quantity in stock
Real data update when progress.
After carrying out research and development and formal production, the data information of the cigarette of the brand it has been determined that cigarette data information
It further include other quantitative parameters and qualitative parameter it has been determined that including at least organoleptic indicator and fume indication；Wherein quantitative parameter
Including physical parameter, such as spectrum and chemical component, qualitative organoleptic parameters, such as pipe tobacco combustion rate, mouthfeel parameter.Above-mentioned data
Information according to the feedback of client by post sales, can also formally modify, above-mentioned cigarette composition can also refer to modification
Formula afterwards.
The data information for being formulated unit includes chemical index, near-infrared map and identity information, wherein chemical index (cigarette
Careless conventional six (total reducing sugar, reduced sugar, total nitrogen, total alkali, potassium, chlorine), aroma component, polyphenol, organic acid, volatile base, pigments, ammonia
Base acid), identity information includes kind, position, the place of production, grade etc..
It can include chemical index, near-infrared map, identity information and quantity in stock with the data information of formula unit.Wherein,
Chemical index (tobacco conventional six (total reducing sugar, reduced sugar, total nitrogen, total alkali, potassium, chlorine), aroma component, polyphenol, organic acids, volatilization
Property alkali, pigment, amino acid), identity information includes kind, position, the place of production, grade etc..Above-mentioned data information is stored in control
In system.
According to management system, which can be independent inventory management system, or manage with others
The shared management system of system, while the data information of the available formula unit of all inventories refined being stored,
In order to the calling of other systems, meanwhile, further include in the time range of setting, root can with formula unit storage time,
The data information for the available formula unit that temperature etc. stores it is tested, and when test result is carried out updates in fact, also wraps
Include the new data information for reaching the new available formula unit that alcoholization requires.
In process of production, the control system of production line extracts the quantity in stock number of each formula unit every the first setting time
According to and judged.Herein with the formula A of certain brand cigarette by four kinds of formula units, respectively formula unit N1, formula unit
N2, formula unit N3 and formula unit N4 still, say the technical side of the application by being illustrated for proportion composition by no means
Case is only applicable to be made of four kinds of formula units, can be by a kind of formula unit, two according to the characteristic of the cigarette of different brands
Kind formula unit, three kinds of formula units, five kinds of formula units, six kinds of formula units, seven kinds of formula units or more kinds of formulas
Unit composition, can not enumerate herein.
Production line control system every other day carries out data extraction, specific time to the quantity in stock of these four formula units
It may be other time, for example two days, three days, five days, seven days, ten days etc. and judged.
If be formulated the quantity in stock of unit silk N1 less than the first given threshold, first given threshold with different enterprises into
The corresponding setting of row, the usual threshold value are at least to meet production line how long use.And it can by inventory management system
The formula unit N1 is obtained in the minimum using not being able to satisfy in the time in the case that production line needs of the first given threshold, is
The data information of formula unit N1 is compared system with the data information of the available formula unit of inventory, obtains single with formula
The similar a variety of available formula units of the data information of first N1, it is generally the case that need to obtain at least two or more types
The available formula unit of inventory.
At this point, forming corresponding preliminary replacement after system will each can be used formula unit to replace formula unit N1 respectively and matching
Square A1, A2, A3, A4, and corresponding preliminary formula information is sent to testing staff；
Testing staff carries out data information detection to each preliminary replacement formula according to preliminary formula information, including sense organ refers to
Mark and fume indication, in this application, organoleptic indicator and fume indication are the conventional detection of the prior art, therefore, in this technology
Without detailed description in scheme.
After testing staff detects all preliminary replacement formulas, it will test data and input to control system progress certainly
It is dynamic to compare, can also manually be compared by testing staff, and by the difference of organoleptic indicator and fume indication with original formulation according to
As low as be arranged successively greatly, difference is smaller, illustrate closer to original formulation A, secondly it is poor it, and so on.
Herein by A1 closest to being illustrated for original formulation A, the data arrangement of acquisition is A1, A2, A3, A4, herein
By way of example only, actual conditions are not represented.
Meanwhile the corresponding available formula unit of replacement formula is carried out quantity in stock judgement by system, if the available formula
For the quantity in stock of unit within the scope of second threshold, system issues replacement information.
The judgment method of quantity in stock includes:
1) inventory data of the corresponding first available formula unit of A1 is compared by system with second threshold；
If 2) quantity in stock of the first available formula unit is within the scope of second threshold, the first available formula unit is determined
For end formulation unit, system sends replacement information, and when the quantity in stock for being formulated unit N1 does not have, directly instruction conveying first can
With formula unit to production line.
If the quantity in stock of the first available formula unit except second threshold range, shows the first available formula unit
Low stock, it is possible that replacement problem again, it is not easy to the stabilization for guaranteeing formula, the corresponding to Systematic selection A2
The inventory data of two available formula units is compared with second threshold；
If the quantity in stock of the second available formula unit within the scope of second threshold, determines the second available formula unit and is
End formulation unit, system send replacement information；When the quantity in stock for being formulated unit N1 does not have, directly instruction conveying second is available
Unit is formulated to production line.
If 3) quantity in stock of the second available formula unit is except second threshold range, system repeats steps 2), until
The quantity in stock of the available formula unit of selection is in second threshold.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And deformation, the scope of the present invention is by appended claims and its equivalent limits.
Claims (7)
1. a kind of automatic replacement method of formula for maintaining cigarette shreds quality stable characterized by comprising
Determine the formula A=N1+N2+ ... Ni of cigarette, wherein i is natural number, and Ni is the formula unit in the formula for form cigarette；
Determine data information and the storage of the data information and each formula unit of cigarette；
In process of production, system is extracted inventory data every the first setting time and is judged:
If being formulated the quantity in stock of unit less than the first given threshold, system can by the data information of the formula unit and inventory's
It is compared with the data information of formula unit, it is single to obtain a variety of available formulas similar with the formula data information of unit
Member；
And every kind can be formed corresponding preliminary replacement and be formulated with after the formula unit replacement formula unit；
By being measured and obtaining corresponding data information to the preliminary replacement formula, carried out with the data information of original formulation
It compares, obtains the replacement formula of immediate available formula unit；
Meanwhile system carries out quantity in stock judgement to available formula unit, if the quantity in stock of the available formula unit is in second threshold
In range, system issues replacement information.
2. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that institute
State one kind that system is control centre, work station.
3. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that more
Two or more can be at least with the type of formula unit described in kind.
4. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that institute
The data information for stating cigarette includes organoleptic indicator and fume indication.
5. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that
The data information of the formula unit includes chemical index, near-infrared map and identity information；
Described can include chemical index, near-infrared map, identity information and quantity in stock with the data information of formula unit.
6. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that institute
The quantity for stating replacement formula is less than or equal to the quantity of preliminary replacement formula.
7. the formula automatic replacement method according to claim 1 for maintaining cigarette shreds quality stable, which is characterized in that institute
The judgment method for stating quantity in stock includes:
1) by the library of the first corresponding available formula unit of the first replacement formula closest to the data information of the formula of cigarette
Data on stock is compared with second threshold；
If 2) quantity in stock of the first available replacement unit is within the scope of the second threshold, the first available formula unit is determined
For formula unit finally can be used, system sends replacement information；
If quantity in stock of the first available formula unit except the second threshold range, the formula of Systematic selection and cigarette
The inventory data and second threshold of the second corresponding available formula unit of the second time close replacement formula of data information into
Row compares；
If the quantity in stock of the second available formula unit within the scope of the second threshold, determines the second available formula unit and is
Final available formula unit, system send replacement information；
If 3) quantity in stock of the second available formula unit is except the second threshold range, system repeats steps 2), Zhi Daoxuan
The quantity in stock for the available formula unit selected is in second threshold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910556158.XA CN110269269B (en) | 2019-06-25 | 2019-06-25 | Formula automatic replacement method for maintaining stable quality of cigarette tobacco shreds |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910556158.XA CN110269269B (en) | 2019-06-25 | 2019-06-25 | Formula automatic replacement method for maintaining stable quality of cigarette tobacco shreds |
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| CN110269269A true CN110269269A (en) | 2019-09-24 |
| CN110269269B CN110269269B (en) | 2021-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910556158.XA Active CN110269269B (en) | 2019-06-25 | 2019-06-25 | Formula automatic replacement method for maintaining stable quality of cigarette tobacco shreds |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110989531A (en) * | 2019-12-13 | 2020-04-10 | 红云红河烟草(集团)有限责任公司 | Data quality diagnosis method for cigarette shred making processing process |
| CN113180270A (en) * | 2021-04-30 | 2021-07-30 | 河南中烟工业有限责任公司 | Method for recycling storage-stagnating raw materials |
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| CN1524460A (en) * | 2003-02-25 | 2004-09-01 | 中国海洋大学 | Method for establishing mixed expert system of maintaining cigarette leaf group formulation |
| KR101073190B1 (en) * | 2005-02-03 | 2011-10-13 | 주식회사 현대오토넷 | Distribute speech recognition system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113180270A (en) * | 2021-04-30 | 2021-07-30 | 河南中烟工业有限责任公司 | Method for recycling storage-stagnating raw materials |
| CN113180270B (en) * | 2021-04-30 | 2022-12-23 | 河南中烟工业有限责任公司 | Method for recycling storage-stagnation raw materials |
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