CN110262403A - A kind of digital control system interpolation instruction generation method based on dynamic accuracy technology - Google Patents
A kind of digital control system interpolation instruction generation method based on dynamic accuracy technology Download PDFInfo
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- CN110262403A CN110262403A CN201910697879.2A CN201910697879A CN110262403A CN 110262403 A CN110262403 A CN 110262403A CN 201910697879 A CN201910697879 A CN 201910697879A CN 110262403 A CN110262403 A CN 110262403A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/41—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by interpolation, e.g. the computation of intermediate points between programmed end points to define the path to be followed and the rate of travel along that path
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Abstract
The invention discloses a kind of, and the digital control system interpolation based on dynamic accuracy technology instructs generation method, belong to digital control system field, a kind of digital control system interpolation instruction generation method based on dynamic accuracy technology, comprising the following steps: S1: by the digital control system real-time monitoring cutter module on numerically-controlled machine tool and wait the error information between workpiece of polishing；S3: the error information monitored is transferred to cloud big data by digital control system, it may be implemented through digital control system real-time monitoring error information, error information is transmitted to cloud big data and generates interpolation instruction, the interpolation instruction feedback of generation to digital control system control cutter module is moved in real time, it will be stored in the instruction of generation beyond the clouds big data, finished workpart is shot by setting photographing module, and finished product and the corresponding instruction of storage are linked, it is called directly for subsequent, it reduces identical workpiece and instructs the process repeatedly generated, substantially increase the efficiency of grinding workpieces.
Description
Technical field
The present invention relates to digital control system fields, more specifically to a kind of digital control system based on dynamic accuracy technology
Interpolation instructs generation method.
Background technique
Digital control system is the abbreviation of numerical control system, according to the control program stored in computer storage, enforcement division
Point or whole numerical control function, and be furnished with the dedicated computer system of interface circuit and servo drive.By utilizing number
The digital command of word, text and symbol composition realizes one or more mechanical equipment action control, and what it was controlled is usually
The mechanical quantities such as position, angle, speed and switching value.Its flexibility, versatility, better reliability, it is easy to accomplish complicated numerical control
Function, use, maintenance also facilitate, and have and the function that is connected to the network and carries out telecommunication.Digital control system is numerically-controlled machine tool
Important component, digital control system by the cutter module path of part (indicated with NC code) interpolation generate each axis of lathe fortune
Dynamic instruction, each axis servo feed system of lathe receive these movement instructions, drive cutter module and workpiece relative motion, complete work
Part processing.
In existing life, in grinding workpieces to during the entire process of forming finished product, interpolation instruction is continuously generated, digital control system
By interpolation order-driven cutter module and workpiece relative motion, but interpolation instruction is not stored and is connected, for identical
For finished product, interpolation instruction is repeatedly generated, and cannot call directly, comparatively laborious, and reduces the efficiency of grinding workpieces.
Summary of the invention
1. technical problems to be solved
Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a kind of numerical control systems based on dynamic accuracy technology
Interpolation of uniting instructs generation method, it may be implemented that error information is transmitted to cloud by digital control system real-time monitoring error information
It holds big data to generate interpolation instruction, the interpolation instruction feedback of generation to digital control system control cutter module is moved in real time, will be given birth to
At instruction store in big data beyond the clouds, finished workpart is shot by setting photographing module, and by pair of finished product and storage
Link should be instructed, is called directly for subsequent, identical workpiece is reduced and instructs the process repeatedly generated, substantially increase grinding workpieces
Efficiency.
2. technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of digital control system interpolation instruction generation method based on dynamic accuracy technology, comprising the following steps:
S1: by the digital control system real-time monitoring cutter module on numerically-controlled machine tool and wait the error information between workpiece of polishing；
S2: the error information monitored is transferred to cloud big data by the digital control system, and the big number in cloud is according to margin of error
It is instructed according to corresponding interpolation is generated；
S3: the cloud big data is again by interpolation instruction feedback to digital control system；
S4: the digital control system is mobile according to obtained interpolation instruction control cutter module, makes up cutter module and described wait beat
Error between grinder part realizes the polishing to the workpiece to be polished；
S5: it is polished by cutter module until during the entire process of completion in the workpiece to be polished, constantly repeats S1-S4 step
Suddenly, interpolation instruction 1 is generated, interpolation instruction 2...... interpolation instructs n；
S6: the multiple interpolation instructions generated in S5 are placed in instruction packet, and storage, Ke Yishi in big data beyond the clouds
Now by digital control system real-time monitoring error information, error information is transmitted to cloud big data and generates interpolation instruction, will be generated
Interpolation instruction feedback to digital control system control cutter module move in real time, will be stored in the instruction of generation beyond the clouds big data,
Finished workpart is shot by setting photographing module, and finished product and the corresponding instruction of storage are linked, is called directly for subsequent,
It reduces identical workpiece and instructs the process repeatedly generated, substantially increase the efficiency of grinding workpieces.
Further, error information is that cutter module and workpiece to be polished contact in bruting process in the S1 step, institute
State the clearance distance generated between cutter module after workpiece surface of polishing is polished.
Further, constantly according to interpolation instruction 1, interpolation instruction 2...... interpolation instruction n to institute in the S4 step
It states workpiece to be polished continuously to be polished, finally obtains finished workpart.
Further, the upper end of the cutter module is equipped with photographing module, and the photographing module and cloud big data connect
It connects, the finished product photo of shooting is transmitted in the big data of cloud and saves for shooting finished product photo by photographing module.
Further, it is described finally obtain finished workpart after, the finished workpart is shot by photographing module, and
It will be stored in finished product photo beyond the clouds big data, while the multiple interpolations stored in the finished product photo and S6 instruction being linked,
By link convenient for instructing and calling directly to matched multiple interpolations according to finished product photo, interpolation instruction life is eliminated
At process, improve the efficiency of grinding workpieces.
Further, described before polishing next time, by described after the finished product photo for workpiece of polishing inputs cloud big data,
It is compared with the finished product photo of the multiple and different shapes stored in the cloud big data, it is automatic convenient for cloud big data
The finished product photo for treating polishing workpiece is compared with the finished product photo of storage, save manually big data internal searching it is corresponding at
The trouble of product photo effectively avoids manually searching occurred fault, in case obtained finished product is not intended to after the completion of polishing
, in one aspect for, also effectively prevent the waste of material, save the plenty of time.
Further, after the comparison, when the photograph not found in the cloud big data and workpiece to be polished matches
When piece, start S1-S6 step until grinding workpieces complete, after the comparison, when found in the cloud big data with wait beat
It when the photo that grinder part matches, is directly instructed by the Linked Invoke interpolation, repeats S4 step until grinding workpieces
It completes, according to comparison, when encountering the finished product photo stored, calls directly, when encountering the finished product photo not stored, generate instruction
It is stored, it is primary only to carry out S1-S6 step for each finished work-piece in this way, and cloud big data is enriched while improving efficiency
Interior finished product photo categories largely reduce in the daily polishing of workpiece, and identical finished product instructs the process repeatedly generated, greatly improve
Grinding workpieces efficiency.
Further, cloud big data pastes instruction packet replication to form another spare instruction automatically in the S6 step
Packet, described instruction packet and spare instruction packet are mutually indepedent, do not interfere with each other, and the loss or damage for wrapping instruction are not easy to influence spare
Instruction packet, but linked with finished product photo, instruction packet and spare instruction Bao Junke are called by finished product photo, and described instruction packet is
First executes sequence, and the spare instruction packet executes sequence for second, and in the presence of two Bao Jun, according to execution sequence, instruction is coated with
It uses, when instructing packet loss or damage, spare instruction packet just takes over the work of instruction packet, reduces instruction packet damage and needs again
Generate the trouble of interpolation instruction.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
(1) this programme may be implemented that error information is transmitted to cloud big data by digital control system real-time monitoring error information
Interpolation instruction is generated, the interpolation instruction feedback of generation to digital control system control cutter module is moved in real time, by the instruction of generation
Storage in big data beyond the clouds shoots finished workpart by setting photographing module, and by the corresponding instruction chain of finished product and storage
It connects, is called directly for subsequent, reduce identical workpiece and instruct the process repeatedly generated, substantially increase the efficiency of grinding workpieces.
(2) error information is that cutter module and workpiece to be polished contact in bruting process in S1 step, workpiece table to be polished
Face is polished the clearance distance generated between cutter module afterwards.
(3) in S4 step constantly according to interpolation instruction 1, interpolation instruction 2...... interpolation instruction n treat polishing workpiece into
The continuous polishing of row, finally obtains finished workpart.
(4) upper end of cutter module is equipped with photographing module, and photographing module is connect with cloud big data, and photographing module is used for
Finished product photo is shot, and the finished product photo of shooting is transmitted in the big data of cloud and is saved.
(5) after finally obtaining finished workpart, finished workpart is shot by photographing module, and by finished product photo in cloud
Hold big data in storage, while by the multiple interpolations stored in finished product photo and S6 instruction link, by link be convenient for according at
Product photo calls directly matched multiple interpolation instructions, eliminates the process that interpolation instruction generates, improve workpiece
The efficiency of polishing.
(6) next time polishing before, by wait the finished product photo for workpiece of polishing input cloud big data after, by itself and the big number in cloud
It is compared according to the finished product photo of multiple and different shapes of interior storage, treats the finished product of polishing workpiece automatically convenient for cloud big data
Photo is compared with the finished product photo of storage, saves and manually corresponds to the trouble of finished product photo in big data internal searching, effectively
Avoid manually searching occurred fault, in order to avoid obtained finished product is not intended to after the completion of polishing, in one aspect for,
Also the waste for effectively preventing material, saves the plenty of time.
(7) after comparing, when not found in big data beyond the clouds with when the photo that workpiece of polishing matches, start S1-S6
Step until grinding workpieces complete, after comparison, when found in big data beyond the clouds with when the photo that workpiece of polishing matches, directly
Connected Linked Invoke interpolation instruction, repeat S4 step until grinding workpieces complete, according to comparison, encounter stored at
It when product photo, calls directly, when encountering the finished product photo not stored, generates instruction and stored, in this way each finished work-piece
The finished product photo categories that S1-S6 step is primary, while improving efficiency in abundant cloud big data are only carried out, work is largely reduced
In the daily polishing of part, identical finished product instructs the process repeatedly generated, greatly improves grinding workpieces efficiency.
(8) cloud big data automatically pastes instruction packet replication to form another spare instruction packet, instruction packet in S6 step
It is mutually indepedent with spare instruction packet, do not interfere with each other, the loss or damage for wrapping instruction, which are not easy to influence spare instruction, wraps, but with
The link of finished product photo, instruction packet and spare instruction Bao Junke are called by finished product photo, and instruction packet executes sequence for first, spare
Instruction packet executes sequence for second, and in the presence of two Bao Jun, according to execution sequence, instruction coating is used, when instructing packet loss or damage
Bad when, spare instruction packet just take over the work of instruction packet, reduce the trouble that instruction packet damage needs to generate interpolation instruction again.
Detailed description of the invention
Fig. 1 is main modular figure of the invention；
Fig. 2 is structural schematic diagram at workpiece to be polished of the invention；
Fig. 3 is polishing flow chart of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention；Technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description；Obviously；Described embodiments are only a part of the embodiments of the present invention；Instead of all the embodiments, it is based on
Embodiment in the present invention；It is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment；It shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the instruction such as term " on ", "lower", "inner", "outside", " top/bottom end "
Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.In addition, term " first ", " second " are used for description purposes only, and cannot understand
For indication or suggestion relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set
Be equipped with ", " be arranged/connect ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, be also possible to removable
Connection is unloaded, or is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be in
Between medium be indirectly connected, can be the connection inside two elements.It for the ordinary skill in the art, can be specific
Situation understands the concrete meaning of above-mentioned term in the present invention.
Embodiment 1:
Referring to Fig. 1, a kind of digital control system interpolation based on dynamic accuracy technology instructs generation method, comprising the following steps:
S1: by the digital control system real-time monitoring cutter module on numerically-controlled machine tool and wait the error information between workpiece of polishing；
S2: the error information monitored is transferred to cloud big data by digital control system, and the big number in cloud generates phase according to error information
The interpolation instruction answered；
S3: cloud big data is again by interpolation instruction feedback to digital control system；
S4: digital control system is mobile according to obtained interpolation instruction control cutter module, makes up cutter module and wait between workpiece of polishing
Error, realize treat polishing workpiece polishing；
S5: it is polished by cutter module until during the entire process of completion in workpiece to be polished, continuous repetition S1-S4 step is raw
N is instructed at interpolation instruction 1, interpolation instruction 2...... interpolation；
S6: the multiple interpolations generated in S5 instruction is placed in instruction packet, and storage in big data beyond the clouds.
Error information is that cutter module and workpiece to be polished contact in bruting process in S1 step, workpiece surface quilt to be polished
The clearance distance generated between cutter module after polishing is constantly instructed according to interpolation instruction 1, interpolation in S4 step
2...... interpolation instruction n treats polishing workpiece and is continuously polished, and finally obtains finished workpart.
Referring to Fig. 2, the upper end of cutter module is equipped with photographing module, photographing module is connect with cloud big data, camera shooting
The finished product photo of shooting is transmitted in the big data of cloud and saves for shooting finished product photo by module, finally obtain workpiece at
After product, finished workpart is shot by photographing module, and will be stored in finished product photo beyond the clouds big data, while by finished product
The multiple interpolations instruction stored in photo and S6 link, is convenient for by link according to finished product photo, to matched multiple
Interpolation instruction calls directly, and eliminates the process that interpolation instruction generates, improves the efficiency of grinding workpieces.
Referring to Fig. 3, next time polishing before, by wait the finished product photo for workpiece of polishing input cloud big data after, by its with
The finished product photo of the multiple and different shapes stored in the big data of cloud is compared, and treats polishing work automatically convenient for cloud big data
The finished product photo of part is compared with the finished product photo of storage, saves and manually corresponds to the fiber crops of finished product photo in big data internal searching
It is tired, it effectively avoids manually searching occurred fault, in case obtained finished product is not intended to after the completion of polishing, in one party
For face, also effectively prevent the waste of material, save the plenty of time, after comparison, when do not found in big data beyond the clouds with
When the photo that workpiece of polishing matches, start S1-S6 step until grinding workpieces are completed, after comparison, when big data beyond the clouds
Inside find with when the photo that workpiece of polishing matches, directly instructed by Linked Invoke interpolation, repeat S4 step up to
Grinding workpieces are completed, and according to comparison, when encountering the finished product photo stored, are called directly, when encountering the finished product photo not stored,
It generates instruction to be stored, it is primary only to carry out S1-S6 step for each finished work-piece in this way, abundant cloud while improving efficiency
The finished product photo categories in big data are held, are largely reduced in the daily polishing of workpiece, identical finished product instructs the process repeatedly generated, pole
Big improves grinding workpieces efficiency, and cloud big data pastes instruction packet replication to form another spare finger automatically in S6 step
Packet is enabled, instruction packet and spare instruction packet are mutually indepedent, do not interfere with each other, and the loss or damage for wrapping instruction are not easy to influence spare finger
Packet is enabled, but is linked with finished product photo, instruction packet and spare instruction Bao Junke are called by finished product photo, and instruction packet is held for first
Row sequence, spare instruction packet execute sequence for second, and in the presence of two Bao Jun, according to execution sequence, instruction is coated with use, works as instruction
When packet loss or damage, spare instruction packet just takes over the work of instruction packet, reduces instruction packet and damages and needs to generate interpolation again and refers to
The trouble of order.
This programme may be implemented that error information is transmitted to cloud big data by digital control system real-time monitoring error information
Interpolation instruction is generated, the interpolation instruction feedback of generation to digital control system control cutter module is moved in real time, by the instruction of generation
Storage in big data beyond the clouds shoots finished workpart by setting photographing module, and by the corresponding instruction chain of finished product and storage
It connects, is called directly for subsequent, reduce identical workpiece and instruct the process repeatedly generated, substantially increase the efficiency of grinding workpieces.
It is described above；It is merely preferred embodiments of the present invention；But scope of protection of the present invention is not limited thereto；
Anyone skilled in the art is in the technical scope disclosed by the present invention；According to the technique and scheme of the present invention and its
It improves design and is subject to equivalent substitution or change；It should be covered by the scope of protection of the present invention.
Claims (10)
1. a kind of digital control system interpolation based on dynamic accuracy technology instructs generation method, it is characterised in that: the following steps are included:
S1: by the digital control system real-time monitoring cutter module on numerically-controlled machine tool and wait the error information between workpiece of polishing；
S2: the error information monitored is transferred to cloud big data by the digital control system, and the big number in cloud is according to margin of error
It is instructed according to corresponding interpolation is generated；
S3: the cloud big data is again by interpolation instruction feedback to digital control system；
S4: the digital control system is mobile according to obtained interpolation instruction control cutter module, makes up cutter module and described wait beat
Error between grinder part realizes the polishing to the workpiece to be polished；
S5: it is polished by cutter module until during the entire process of completion in the workpiece to be polished, constantly repeats S1-S4 step
Suddenly, interpolation instruction 1 is generated, interpolation instruction 2...... interpolation instructs n；
S6: the multiple interpolation instructions generated in S5 are placed in instruction packet, and storage in big data beyond the clouds.
2. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 1 instructs generation method, special
Sign is: error information is that cutter module and workpiece to be polished contact in bruting process in the S1 step, the work to be polished
Part surface is polished the clearance distance generated between cutter module afterwards.
3. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 1 instructs generation method, special
Sign is: constantly according to interpolation instruction 1, interpolation instruction 2...... interpolation instruction n to the work to be polished in the S4 step
Part is continuously polished, and finished workpart is finally obtained.
4. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 1 instructs generation method, special
Sign is: the upper end of the cutter module is equipped with photographing module, and the photographing module is connect with cloud big data.
5. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 4 instructs generation method, special
Sign is: it is described finally obtain finished workpart after, the finished workpart is shot by photographing module, and by finished product photo
Storage in big data beyond the clouds, while the multiple interpolations stored in the finished product photo and S6 instruction being linked.
6. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 5 instructs generation method, special
Sign is: it is described before polishing next time, after the finished product photo wait workpiece of polishing is inputted cloud big data, by its with it is described
The finished product photo of the multiple and different shapes stored in the big data of cloud is compared.
7. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 6 instructs generation method, special
Sign is: after the comparison, when not found in the cloud big data with when the photo that workpiece of polishing matches, starting
S1-S6 step is until grinding workpieces are completed.
8. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 6 instructs generation method, special
Sign is: after the comparison, when being found in the cloud big data with when the photo that workpiece of polishing matches, directly passing through
The Linked Invoke interpolation instruction repeats S4 step until grinding workpieces are completed.
9. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 5 instructs generation method, special
Sign is: cloud big data automatically pastes instruction packet replication to form another spare instruction packet, the finger in the S6 step
It enables packet and spare instruction packet mutually indepedent, does not interfere with each other, but linked with finished product photo.
10. a kind of digital control system interpolation based on dynamic accuracy technology according to claim 9 instructs generation method, special
Sign is: described instruction packet executes sequence for first, and the spare instruction packet executes sequence for second.
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