CN110260520A - Heat exchange unit for heating boiler - Google Patents
Heat exchange unit for heating boiler Download PDFInfo
- Publication number
- CN110260520A CN110260520A CN201910139075.0A CN201910139075A CN110260520A CN 110260520 A CN110260520 A CN 110260520A CN 201910139075 A CN201910139075 A CN 201910139075A CN 110260520 A CN110260520 A CN 110260520A
- Authority
- CN
- China
- Prior art keywords
- flange
- radial
- edge
- unit
- door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/40—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes
- F24H1/43—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes helically or spirally coiled
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B13/00—Details solely applicable to stoves or ranges burning solid fuels
- F24B13/004—Doors specially adapted for stoves or ranges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/14—Arrangements for connecting different sections, e.g. in water heaters
- F24H9/146—Connecting elements of a heat exchanger
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/14—Arrangements for connecting different sections, e.g. in water heaters
- F24H9/148—Arrangements of boiler components on a frame or within a casing to build the fluid heater, e.g. boiler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0024—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for combustion apparatus, e.g. for boilers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2230/00—Sealing means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S277/00—Seal for a joint or juncture
- Y10S277/935—Seal made of a particular material
- Y10S277/943—Ceramic or glass
Abstract
The heat exchange unit of heating boiler, comprising: there is the shell for the side wall for surrounding inner space, side wall has the open forward end portion circular by the ring edge of shell front end;By the closing flange of the annular of sheet metal, with flange pass through openings to allow access into shell, limit the inner radial flange periphery around pass through openings, radially outer flange periphery around inner radial edge, by radially outer, the spacer flanger part that internal flange edge is connected to each other, ring edge of the radially outer flange periphery along shell front end is connected to shell side wall, the edge limited inner radial surface of inner radial, around the radially-outer surface of inner radial surface, diameter is inside, the leading edge face that outer surface is connected to each other, leading edge face limits and lays flat face, leading edge face, which is located at, to be laid flat on face, the face of laying flat limits axial direction that is orthogonal to that and passing through pass through openings, with radial direction orthogonal to the axial direction;Wherein, inner radial surface by relative to spacer flanger be partially toward on the outside of unit it is outstanding in a manner of be parallel to it is axially extending.
Description
Technical field
The present invention relates to a kind of heat exchange units of boiler for being intended for heating, which can be preferably but non-
It is exclusively empty for water heater tool, the heating for being intended for household or air handling system or residential building, industry or business
Between.
" heat exchange unit " refers to the unit including at least one heat exchanger, which is mounted on phase
In the containing shell answered and it is configured to be actuated at the first heat-transfer fluid recycled in exchanger and is containing second recycled in shell
Heat exchange between heat-transfer fluid.
For example, heat exchanger belongs to the type including the pipeline in a manner of spiraling on multiple stacked circles, it should
Circle is suitable for being passed through by the first heat-transfer fluid, and then first heat-transfer fluid recycles in heating system, and in the heating system
In this pipeline form the central space to burn, the central space is suitable for heating second heat transfer fluid.
Background technique
It the use of the heat exchange unit for including containing shell and the heat exchanger being mounted in it is many in heating boiler industry
Well known.
Using including being wound in a manner of spiraling according to multiple stacked circles, with formed the inside for being suitable for carrying burning or in
The pipeline in heart space or the exchanger of pipe are also known.
There is this exchanger the front end circle in the outside towards the shell and opposite rear end circle, rear end circle to make
Inside of the used time towards shell.Therefore, front end circle has front surface, which is not flat but spiral.
During assembly, exchanger is inserted into shell, shell is opened by the closing flange closure with central opening, the center
Mouth is aligned to allow access into exchanger and carry out attended operation with inner space.
Known some embodiments, wherein flange includes the element made of the sheet metal moulded, these elements group each other
It is filled with the thermal inertia for just utilizing sheet metal, since its thickness reduces, heat of the thermal inertia relative to the element obtained by die casting
Inertia is lower.
Known unit further includes closing door, which is adapted to be mounted to shell, especially flange, to close when in use
Opening.
This include be made of fire resisting isolated material, center fastener is in its disk.This discharge plate is configured to be arranged when in use
Into the opening at the close flange inner radial edge of flange.
A kind of heat exchange unit with flange known, the flange have the main body made of sheet metal, have the method for surrounding
The inner radial edge of orchid opening setting is fastened to the radially outer edge of the shell and inner radial edge and diameter is outside
The spacer flanger part that portion edge is connected to each other, wherein middle section be flat and with flange axis vertical take-off.
Inner radial edge be flat and be located at in the plane of flange axis vertical take-off.
In order to allow the door termination opening, door also has the face at the inner radial edge for being suitable for towards and abutting flange.
In order to obtain the sealing between flange and door, need to use at least one according to the above embodiment of background technique
Ring washer, the ring washer keep axial and are arranged and axially press against between flange and door.
According to background technique, this washer can be not provided between separator and flange, because inner radial edge
Flatness and its relative to flange opening axis orthogonality do not allow washer to be radially disposed between the edge and separator, but
It is only capable of being axially set between flange and door.
Therefore, a large amount of heat is transmitted to the inner radial edge of flange from combustion zone, because can set without washer
It is placed in one.
On the contrary, according to background technique, washer can be provided only on relative to inner radial edge radially more outward
Position.Therefore, this solution does not allow to protect the inner radial end of the internal edge of flange from reaching due to burning
The high temperature arrived.In fact, this edge remains and is directly exposed to combustion chamber.
At least one washer is arranged near such internal edge, and therefore in the region with high thermal stress
In.
This can generate the rapid degradation of washer itself.
Accordingly, it is desirable to provide a kind of heat exchange unit, allow to make with more efficient way with respect to the background art door with
Combustion zone is thermally isolated.Meanwhile it needing further to protect thermal boundary and cigarette sealing element from high thermal stress.
To run the unit suitably, it should be enclosed in front end and cigarette sealing element is set between the interior surface of flange.
For this purpose, the interior surface of flange should be attached to front end circle.
However, front end circle is also spiral, therefore is provided in the exchanger wound in the way of multiple spiral coils
Towards the surface of flange face forward, which is not flat but according to conveyor screw forming.
For this surface of the end rings forward of flange to provide with for the surface of its sealing, it should be attached with it
?.
Known trial solves the problems, such as this by being configured to the add ons of conveyor screw, which separates simultaneously with flange
And flange is fastened in mode spaced away.
This add ons permission provides sealing between end rings and add ons itself, but is not without disadvantage.
For example, this background technique with add ons needs to provide extremely complex flange arrangement, wherein additional member
Part is separately fabricated and is then fastened to flange.This is converted into high production cost.Worse yet, which increase
The quality of flange component component increases its thermal inertia, this has a negative impact to the thermal efficiency of the unit.In fact, due to
Add ons are separated with flange, therefore it does not contribute to the best cooling of end rings, but are only existed in combustion zone and setting
Fluid Sealing is provided between peripheral space outside exchanger.
The surface for enclosing front end is attached to the another of flange and attempts to be to change by the development axis along spiral coil straight
Section deforms end rings, thus for the end rings towards and contact the wall part of flat flange even shape be provided.
The variation of the straight section of front end circle negatively affects the flowing of the fluid across it, and flow behavior is made to deviate laminar flow
Movement.In fact, fluid is subjected to the variation of the speed and pressure along its path since section changes, this may cause turbulent flow fortune
Dynamic, load loss or cavitation.These effects cause the thermal efficiency of unit to reduce.In addition, actuation end circle deforming step is can not
The additional production cost of dispute.
Therefore, it is necessary to improve the thermal efficiency of the heat exchange unit with the flange made of sheet metal, thus limiting unit
The production cost of itself.
In particular, these known solutions all do not propose a kind of heat exchange with the flange made of sheet metal
Unit, which allows while meeting all above-mentioned requirements, and specifically, allows to improve door relative to combustion zone
The thermal insulation in domain protects both thermal boundary and cigarette sealing element from high thermal stress, to prolong its service life, and allows to improve single
The thermal efficiency of member, while still minimizing production cost.
Summary of the invention
The purpose of the present invention is designing and providing a kind of heat exchange unit, which allows to meet above-mentioned requirements simultaneously
And allow at least partly to eliminate the hereinbefore disadvantage with reference to described in background technique.
Particularly, the object of the present invention is to provide a kind of heat exchange unit with the flange made of sheet metal, the heat
Crosspoint allows that door is thermally isolated with combustion zone with more efficient way with respect to the background art.
It is a further object of the present invention to provide a kind of heat exchange unit, the heat exchange unit allow further protection thermal boundary and
Both cigarette sealing elements are from the high thermal stress from combustion zone.
It is a further object of the present invention to provide a kind of heat exchange units of thermal efficiency that can be improved unit itself.
It is a further object of the present invention to provide the heat exchange units that one kind is capable of the production cost of limiting unit itself.
The object of the invention is also to provide a kind of heat exchange unit with the flange made of sheet metal, the heat exchanges
Unit allows while meeting all above-mentioned requirements, and specifically, allows to improve thermal insulation of the door relative to combustion zone, guarantor
Both thermal boundary and cigarette sealing element are protected from high thermal stress, to prolong its service life, and allows to improve the thermal efficiency of unit,
Production cost is still minimized simultaneously.
These and other objects and advantages are realized by heat exchange unit according to claim 1.
It is shown in other purposes, solution and advantage embodiments described below and in dependent claims
In be claimed.
Detailed description of the invention
The some embodiments of the present invention provided by way of explaining rather than limiting below with reference to annexed drawings
Description is next, and the present invention will be described, in annexed drawings:
Fig. 1 shows the exploded view of heat exchange unit according to the present invention;
Fig. 2 shows the main views of the closing flange of the unit of Fig. 1;
Fig. 3 shows the cross-sectional view of the flange of Fig. 2 by the section III interception including main shaft as shown in Figure 2;
Fig. 4 shows the cross-sectional view of the flange of Fig. 2 by the section IV interception including main shaft as shown in Figure 2;
Fig. 5 and Fig. 6 shows two perspective views of the flange of Fig. 2 from two different angles respectively;
Fig. 7 shows the flange of Fig. 2 of the interception of the section VII by shown in Fig. 8 including main shaft and is associated with flange
Heat exchanger component partial sectional view;
Fig. 8 shows the main view of the component of Fig. 7;
Fig. 9 shows the broken section of the component of Fig. 8 by the section IX interception including main shaft as shown in Figure 8
Figure;
Figure 10 shows the unit of Fig. 1 by the section including main shaft of embodiment according to the present invention
Shell, flange, door, exchanger is shown in partial sectional view;
Figure 11 shows the thin of the unit by the section including main shaft of embodiment according to the present invention
The partial sectional view of section;
Figure 12 shows unit by the section including main shaft of another embodiment according to the present invention
Details partial sectional view;
Figure 13 shows list by the section including main shaft of other embodiment according to the present invention
The partial sectional view of the details of member;
Figure 14 shows the partial sectional view of the details of the unit of the section by including main shaft, wherein by abutting
The Axial Thermal fault device that part is formed is present in door-plate, suitable for adjacently being placed according to axial direction and being attached to inner radial
The front edge surface at edge, and wherein there is cigarette sealing device, which is radially accommodated in inner radial edge
Radial outer surface around;
Figure 15 shows the partial sectional view of the details of the unit of the section by including main shaft, wherein heat
Fault device is accommodated in radially outward open annular groove, is set between the side surface of disk and door-plate and is arranged in leading edge
Near surface, and wherein there is cigarette sealing device, the diameter which is radially accommodated in inner radial edge is outside
Around portion surface;
Figure 16 shows the partial sectional view of the details of the unit of the section by including main shaft, wherein heat
Fault device is accommodated in radially outward open circular radial groove, is set between the side surface of separator and door-plate and sets
It sets in the axial middle position of the radial inner surface at inner radial edge, and wherein there is cigarette sealing device, cigarette sealing
Device is accommodated in axially entering in the annular groove of door-plate in door-plate;
Figure 17 shows the partial sectional views of the details of the unit by the section including main shaft, wherein heat
Fault device is obtained by the outer radial annular tooth outstanding towards separator, and the inner radial edge of flange is adapted to abut against
Front edge surface, and wherein there is cigarette sealing device, it is axially projecting which is accommodated in the slave door-plate in door-plate
Ring edge axially enter in the annular groove of door-plate.
Specific embodiment
With reference to attached drawing, the heat exchange unit of heating boiler according to the present invention is usually indicated with appended drawing reference 1.
Heat exchange unit 1 includes shell 10, and shell 10 includes the side wall 11 for surrounding inner space, and the side wall 11 has open
Front end 14, the front end 14 are surround by the ring edge 15' of the front end of shell.
The unit further includes annular closing flange 30 made of sheet metal, and the closing flange 30 of the annular has flange
Pass through openings 31, to allow access into the inside of shell 10.
Closing flange 30 limits the inner radial flange periphery 33 around pass through openings 31, sets around inner radial edge 33
The radially outer flange periphery 32 set, the centre that radially outer flange periphery 32 and inner radial flange periphery 33 are connected to each other
Flange section 34.
Inner radial edge 33 is with annular shape, preferably circular.
Radially outer edge 32 is with annular shape, preferably circular or polygon, preferably has rounded vertex.
Ring edge 15' of the radially outer flange periphery 32 along the front end of shell is connected to the side wall 11 of shell.
According to an embodiment, which includes door 60, which is configured to be removably fastened to the closing flange
30 to close pass through openings 31, which includes separator 62, which includes fire resisting isolated material.
Door 60 may include door-plate 61, which is made preferably of metal, which is fastened on door-plate 61.
Separator 62 is by 63 limited boundary of side panel surface.
Inner radial edge 33 limits radial inner surface 35, the radially outer table being arranged in around radial inner surface 35
Face 36, the front edge surface 37 that the radial inner surface 35 and the radial outer surface 36 are connected to each other.
According to an embodiment, radial inner surface 35 is configured to surround and surrounds side panel surface 63 from outside and allow
The sliding axially relative to the radial inner surface 35 of the disk 62.
Front edge surface 37 is located on plane of lie PA.
Such plane of lie PA limits the axial direction A orthogonal with plane of lie PA and the diameter orthogonal with axial direction A
To direction R.
Axial direction A is arranged through opening 31.
Radial inner surface 35 is parallel in such a way that the outside relative to spacer flanger part 34 towards the unit 1 is outstanding
Extend in axial direction A.
In other words, inner radial edge 33 is configured to the clip extended on A in the axial direction towards the outside of unit 1.
Again in other words, inner radial edge 33 has tubular form or sleeve-shaped, has and is arranged according to axial direction A
Axis, and limited by radial inner surface 35 and radial outer surface 36, and with front edge surface 37 axially towards
Outside terminates.
According to an embodiment, the side surface 63 of the radial inner surface 35 at inner radial edge 33 and separator 62 is each other
It is complementary and be arranged radially when door 60 is mounted on flange 30 in use as minimum range apart.
According to an embodiment, in axial direction A is in the section orthogonal relative to the axial direction A of radial inner surface 35
Constant.
According to an embodiment, radial inner surface 35 is substantially cylindrical or prismatic, is had according to axial side
The central axis being arranged to A.Preferably, the side surface 63 of separator 62 is also substantially cylindrical or prismatic, has root
The central axis being arranged according to axial direction A.
According to an embodiment, radial inner surface 35 and radial outer surface 36 by a manner of being stacked to bilayer each other
The two corresponding metal sheet portions folded limit.
Such two metal sheet portions are e.g. cylindrical.
According to another embodiment, radial inner surface 35 and radial outer surface 36 are by two of single metal piece part
Opposite face limits.
According to an embodiment, radial outer surface 36 around radial inner surface 35 and is parallel to radial inner surface
35。
According to an embodiment, for example, as shown in figures 11-13, unit 1 includes thermal boundary device 51 and cigarette sealing device
52, the thermal boundary device 51 and cigarette sealing device 52 be separated from each other and radially internal edge 33 be set to closing flange 30 with
Between door 60.
There are two different devices, are thermal boundary device and sealing device, specific spy needed for allowing to optimize the two respectively
Sign.
According to some embodiments, as shown in Figure 12 and Figure 13, in axial direction A is set to leading edge table to thermal boundary device 51
Between face 37 and door 60.
In other words, the outer end at inner radial edge is arranged in thermal boundary device, the outer end and inner radial side
End of the edge towards combustion zone is opposite.Since radial inner surface surrounds the side surface of separator, latter portion it is protected
From thermal stress.By means of the setting, temperature of the inner radial edge axially at outer end is lower than inner radial edge
The axially temperature at inner end.Therefore, thermal boundary device 51 is partly protected by separator 62.
According to an embodiment, for example, as shown in figure 12, thermal boundary device 52 include disk 62 annular periphery protrusion 66 or by
It is formed, and the annular periphery protrusion 66 is in the radial direction R prominent from the side surface 63 of the separator 62.
Integral piece can be made with separator 62 in this annular projection 66.
Annular periphery protrusion 66 forms abutment surface 64, which is located in the plane orthogonal with axial direction A
And it is configured to axially be attached to the front edge surface 37 of closing flange 30.
Therefore, separator 62 itself plays thermal boundary, allows to avoid using any other thermal boundary device.
As shown in Figure 12 and Figure 13 itself, cigarette sealing device 52 can in the radial direction R be set to the radial direction of closing flange
Between the radial outer surface 36 of internal edge and the periphery radial seal edge 65 of the door 60.
In other words, cigarette sealing device 52 by closing flange inner radial edge radial outer surface 36 receive and/
Or it is fastened to the radial outer surface 36.
The feature for the radial inner surface 36 for surrounding the side surface of separator 62 is also particularly advantageous, to protect cigarette close
Seal apparatus is from high temperature.In fact, disk 62 (its side surface 63 is at the minimum range away from radial inner surface 35) is also protected
The radial outer surface 36 of the inner radial flange periphery 33 of cigarette sealing device 52 is installed from high temperature.
According to another embodiment, such as shown in figure 11, thermal boundary device 51 is in the radial direction R set to closing flange 30
Radial inner surface 35 and door 60 between.
Therefore, this thermal boundary device 51 is axially disposed at the upstream of cigarette sealing device 52.
Cigarette sealing device 52 can such as in axial direction A be set between front edge surface 37 and door 60.
Also according to the embodiment, the feature for the radial inner surface 36 for surrounding the side surface of separator 62 is also special
It is advantageous, to protect cigarette sealing device from high temperature.In fact, (its side surface 63 is in away from inner radial table separator 62
At the minimum range in face 35) also protect the radial outer surface for being equipped with the inner radial flange periphery 33 of cigarette sealing device 52
36 from high temperature.
According to an embodiment, thermal boundary device 51 includes washer 53, and washer 53 is selected from ceramic fibre line washer, glass fibre
Line washer or graphite gasket.
According to an embodiment, cigarette sealing device 52 includes the washer 54 selected between rubber washer and silicone gasket.
According to an embodiment, unit 1 includes the heat exchanger 80 being mounted in shell 10.
Exchanger 80 is the type for including at least one tubular pipeline 81, which encloses in the way of multiple circles
The axis of screw around the coincidence of axially A setting is helically wrapped, and multiple circle is towards the closing flange 30
Front end spiral coil 82 is to terminate.
Intermediate annular flange section 34 can be advantageously shaped to continuously be attached to front end spiral coil 82.
Therefore, flange 30 (and especially spacer flanger part 34) has dual function: promoting flange and exchanger 80
Front end circle 82 between cigarette sealing element, and pass through and the cooling spacer flanger part 34 of contact of front end circle 82.
In fact, this front end circle 82 is placed on the exit of exchanger, and by heated fluid, preferably water
(it is subsequently fed in heating system) passes through.
There is about 80-90 DEG C of temperature across this heated fluid of front end circle 82, which is far below
The temperature of the central space for the exchanger that wherein generation burning and Men Yuqi are faced, the temperature of the central space is about 800-
900℃。
Therefore, the attachment of spacer flanger part and front end circle 82 allows flange temperature being reduced to 80- from 800-900 DEG C
90 DEG C, to protect thermal boundary device and cigarette sealing device from high temperature.
According to an embodiment, intermediate annular flange section 34 is shaped in the way of the single helical form ring, should
Helical form ring is linked by step part 38 in the end of helical form ring.Fig. 9 shows the example of this step part
Section.
The axis of conveyor screw preferably in axial direction A setting, it is preferably consistent with the central axis of shell C-C.
This helical form ring is terminated closer to being with first end 34' at the position of the outside of the unit in the axial direction, and
And the second end 34 " is sentenced to terminate closer to the inside of the unit in the axial direction, wherein such first end 34' and second
End 34 " is preferably connected to each other in a manner of rounding step part 38.
According to an embodiment, tubular pipeline 81 has the constant section in the portion that extends along, wherein this section is flat
Smoothization and there is the substantially straight opposite upside 83 and downside 84 in section assessed according to axial direction.
In this case, intermediate annular flange section 34 is configured to flat conveyor screw.
According to an embodiment, for example, as shown in fig. 7, the diameter of the opening of flange D1 is substantially equal to the interior of exchanger
Portion diameter D2.
According to an embodiment, for example, as shown in figures 11-13, closing flange 30 includes from 33 court of inner radial edge
To the axial projections 39 of the internal stretch of unit 1, wherein this axial projections 39 form exchanger 80 about closing flange 30
To middle part.
It according to an embodiment, should for example, as Figure 1-Figure 8, closing flange 30 includes at least one flat 43
Flat 43 is preferably placed in the plane orthogonal with axial direction A.
According to an embodiment, which prolongs from radially outer edge 32 towards inner radial edge 33
It stretches.
Each such flat 43 is suitable for support according to the corresponding holding pin 41 that axial direction A is arranged with by door 60
It is fastened to closing flange 30.
According to an embodiment, unit 1 includes that clamp device 40 can be removed so that door 60 is fastened to closing flange 30.
It includes at least one above-mentioned holding pin 41 that clamp device 40, which can be removed, and the holding pin 41 is at least one flat
Closing flange 30 is fastened at 43, and in axial direction A is arranged with its axis, and from flange 30 is closed towards unit 1
Outside is prominent, and manufactures at least one corresponding through-hole 42 slidably to receive holding pin 41, described in executing in door 60
The assembling of door 60 and flange 30.
According to an embodiment, spacer flanger part 34 is included at least one circular passage 44 of side to unit 1,
The circular passage 44 is suitable for receiving in the mode being arranged between spacer flanger part 34 and the end convolution circle 82 of exchanger close
Closure material.
According to an embodiment, unit 1 include be arranged in spacer flanger part 34 and exchanger end convolution circle 82 it
Between sealing material, so that it is guaranteed that the sealing between spacer flanger part 34 and the end convolution circle 82 of exchanger.
This sealing material is preferably provided at least one above-mentioned circular passage 44.
According to an embodiment, closing flange 30 includes orientation and anti-rotational protrusion 45, is adapted to engage in shell 10 and makes
In the corresponding seat 46 made, to be correctly oriented to closing flange 30 relative to shell 10.
According to an embodiment, the radial direction is folded by the ring edge 15' around the second sidewall end 15 of shell 10
The radially outer edge 32 of the peripheral part 32' of external margin 32, closing flange 30 are fastened to the second sidewall end 15 of shell.
According to an embodiment, the radially outer edge of flange 32 is located at parallel with the plane of lie PA of front edge surface 37
Plane on.
According to an embodiment, radially outer edge 32 is circular and with one heart or same relative to inner radial edge 33
Axis.
According to an embodiment, shell 10 includes two half-shells 12,13, the two half-shells can be fitted together to pass through edge
Radial direction R draws close the two half-shells to form the shell 10.
According to an embodiment, two half-shells 12,13 can by be parallel to axial direction A or including axial direction
The separating plane of A and be separated from each other.
According to an embodiment, side wall 11 is generally cylindrical, and wherein the central axis C-C of shell is parallel to radial direction A
Setting, and shell 10 includes the rear wall of the rear end of closed side wall 11.
According to an embodiment, shell 10 is made of plastic material.
According to an embodiment, shell 10, exchanger 80, flange 30, radial inner surface 35, door 60 and disk 62 are same each other
Axis, central axes are overlapped with the central axis C-C of the shell of side wall 11.
According to preferred embodiment, flange 30 forms integral piece by single metal piece completely by way of plastic deformation.
Multiple advantages thereby is achieved, these advantages therein are described below.
For example, allowing to avoid different members the closing flange made of the single metal piece of plastic deformation or deep drawing molding
A large amount of manufactures of part and assembly operation.But economic advantages are not unique advantages.
In fact, single part, which is made, in inner radial edge 33 and spacer flanger part 34 allows to be easy between them to obtain
Structural continuity is obtained, so as to avoid the region with the internal stress generated by welding.In addition to this, this flange allow through
By the variation of related temperature, in the case where different parts fit together, this will lead to different thermal expansions, and therefore lead
Cause the bigger mechanical stress between these parts.
Similarly, all parts of flange allow flange execution a variety of by the feature that integral piece is made in single original metal piece
Function is without being added to it other component.
In fact, radial inner surface 35 facilitates the thermal insulation of door and cooperating with the side surface 63 of separator 62,
And radial inner surface 35 can support radial thermal boundary device 51, radial outer surface 36 can with protect cigarette sealing device or
Washer accommodates cigarette sealing device or washer from the mode of heat, and front edge surface 37 can cooperate close to form thermal boundary 51 or cigarette
Sealing 52.
In addition, spacer flanger part 34 can be attached to the front end circle 82 of exchanger 80 with cooling flange 30.
The radially outer edge 32 made of the sheet metal folded is conducive to make simply by rolled deforming step
Flange is assembled into the side wall of shell non-removablely.
Allow only to pass through plastic deformation by the flange 30 that the sheet metal of single-piece is integrally formed integral piece by being plastically deformed
And using the molding for reducing quantity, obtain all following parts of flange: inner radial edge 33 and radially outer edge 32,
It is configured to middle section 34, the flat 43, axial projections 39 (ensuring overall structure continuity in-between) of conveyor screw.
According to another aspect of the present invention, above-mentioned mesh is met by the door 60 for heat exchange unit 1 as described above
And advantage.
Above-mentioned heat exchange unit 1 includes shell 10, and shell 10 includes the side wall 11 for surrounding inner space, and the side wall 11 has spacious
The front end 14 opened.
Side wall 11 is fastened to close the closing flange 30 and shell annular made of sheet metal of open front end 14
10 is associated.
Closing flange 30 has flange pass through openings 31, and the flange pass through openings 31 are by the outer pleurapophysis towards the unit 1
The inner radial flange periphery 33 of tubular form out is surround.
Door 60 includes the separator 62 comprising refractory material.
Separator 62 limits the door axial direction AP and door radial direction AR relative to the separator 62.
Separator 62 is from closed 63 side of side panel surface to limited boundary.
Door 60 further includes being fastened with the door-plate 61 of disk 62, and limit and extend along the closed outline around side panel surface 63
General planar door coupling surfaces 67.
Door coupling surfaces 67 are normally located otherwise with side panel surface 63.
Door includes thermal boundary device 51 and cigarette sealing device 52, wherein between thermal boundary device 51 and cigarette sealing device 52 at least
One be arranged to according to radial direction AR come with Men Peihe.
According to an embodiment, thermal boundary device 51 is arranged on door radial direction AR cooperate with the door 60, and cigarette
Sealing device 52 is arranged on door axial direction AR cooperate with door 60.For example, Figure 11 and Figure 16 show this embodiment.
According to an embodiment, thermal boundary device 51 includes the annular heat washer 53 being accommodated in radial slot, which exists
Enter the door from the side surface of disk 63 on door radial direction AR, and wherein the cigarette sealing device 52 includes being accommodated in axial groove
In ring packing washer 54, the axial groove door axial direction AR it is enterprising enter door-plate 61.
According to an embodiment, thermal boundary device 51 is arranged on door axial direction AR cooperate with the door 60, and institute
Cigarette sealing device 52 is stated to be arranged on door radial direction AR cooperate with the door 60.For example, Figure 12, Figure 13, Figure 17 shows
Such embodiment.
According to an embodiment, thermal boundary device 51 is formed by annular projection 66, institute of the annular projection 66 from separator 62
It states side surface 63 radially to protrude, and wherein the cigarette sealing device 52 includes seal washer, which is suitable for
Institute is radially acted on against relative to the axially projecting ring edge 65 of the door coupling surfaces 67 on door radial direction AR
State door.
According to an embodiment, thermal boundary device 51 is by from the side surface 63 of separator 62 radially annular outstanding
The formation of protrusion 66, and wherein cigarette sealing device 52 is accommodated in annular groove, and which enters door-plate along door radial direction AR
61。
According to an embodiment, thermal boundary device 51 includes the heat pad circle 53 being accommodated in axial groove, and the axial groove is along door-hinge
Enter door-plate 61 to direction AR, and wherein the smog sealing device 52 includes seal washer, which is suitable in door
It is described against radially being acted on relative to the axially projecting ring edge 65 of the door coupling surfaces 67 on radial direction AR
Door.
According to an embodiment, the thermal boundary device 51 and the cigarette sealing device 52 are arranged in door radial direction AR
It is upper to cooperate with the door.Figure 14 and Figure 15 shows the embodiment.
According to an embodiment, when to place away from 33 minimum range of inner radial flange periphery, thermal boundary device is by disk 62
Side wall 63 formation, and wherein cigarette sealing device 52 include cigarette seal washer 54, the cigarette sealing element washer 54 be suitable in access
The door is radially acted on against relative to the axially projecting ring edge 65 of the door coupling surfaces 67 on the AR of direction.
According to an embodiment, thermal boundary 51 includes the annular heat washer 53 being accommodated in radial slot, and the radial slot is in access
Enter door from the side surface of disk 63 on the AR of direction, and wherein cigarette sealing device 52 includes cigarette seal washer 54, cigarette sealing
Washer 54 is suitable on door radial direction AR against relative to axially projecting 65 diameter of ring edge of the door coupling surfaces 67
The door is acted on to ground.
According to an embodiment, thermal boundary device 51 includes heat pad circle 53, and washer 53 is selected from ceramic fibre line washer, glass fibers
Tie up line washer or graphite gasket.
According to an embodiment, cigarette sealing device 52 includes the washer 54 selected between rubber washer and silicone gasket.
In order to meet possible needs, the element of the embodiment of arrangement described above can be modified, be adapted by expert
Be changed to other function equivalent, without departing from the range of appended claims.It is described as belonging to possible embodiment
Each feature can be realized independently of described other embodiments.
Device needed for pursuing described different function and material can have different property, without departing from the present invention
Range.
Other than the mutually exclusive combination of at least some of these features feature, all features described herein can be with
It is combined in any combination way.
Claims (18)
1. a kind of heat exchange unit (1) for heating boiler, comprising:
Shell (10), the shell (10) include the side wall (11) for surrounding inner space, and the side wall (11) has open front end
(14), the front end (14) is surround by the ring edge (15') of the front end of the shell,
The closing flange (30) of annular, the closing flange (30) are made of sheet metal, have flange pass through openings (31) to permit
Perhaps enter the inside of the shell (10), closing flange (30) limits the inner radial flange around the pass through openings (31)
Edge (33), around the radially outer flange periphery (32) of the inner radial edge (33) setting, by the radially outer method
The spacer flanger part (34) that blue edge (32) and the inner radial flange periphery (33) are connected to each other, the radially outer method
The ring edge (15') of the front end of the blue edge (32) along the shell is connected to the side wall (11) of the shell,
Wherein, the edge limited radial inner surface of the inner radial (35), around the radial inner surface (35) setting
Radial outer surface (36), the leading edge that the radial inner surface (35) and the radial outer surface (36) are connected to each other
Surface (37), the front edge surface (37) limit plane of lie (PA), and the front edge surface (37) lays flat flat described in
On face (PA), the plane of lie (PA) limits axis that is orthogonal with the plane of lie (PA) and passing through the pass through openings (31)
To direction (A) and the radial direction orthogonal with the axial direction (A) (R), wherein the radial inner surface (35) with
Outside mode outstanding relative to the spacer flanger part (34) towards the unit (1) is parallel to the axial direction
(A) extend.
2. unit according to claim 1, wherein the axial direction relative to the radial inner surface (35)
(A) orthogonal section is constant along the axial direction (A).
3. unit (1) according to claim 1 or 2, wherein the radial inner surface (35) and the radially outer table
Face (36) is limited by two be folded each other in a manner of being stacked to bilayer corresponding metal sheet portions.
4. according to unit described at least one preceding claims, wherein the flange (30) is completely by the sheet metal of single-piece
Integral piece is formed by way of plastic deformation.
5. according to unit (1) described at least one preceding claims, comprising:
The heat exchanger (80) being mounted in the shell (10), the exchanger (80) include at least one tubular pipeline (81),
The tubular pipeline (81) surrounds in the way of multiple circles and spirally rolls up along the axis of screw that the axial direction (A) is arranged
Around the multiple circle is to terminate with the circle end convolution circle (82) towards closing flange (30);
Wherein, the intermediate annular flange section (34) is configured to continuously be attached to the end convolution circle (82).
6. unit (1) according to claim 5, wherein the intermediate annular flange section (34) is according to single spiral
Come what is shaped, the helical form ring is combined by step part (38) in the end of the helical form ring mode of shape ring.
7. unit (1) according to claim 6, wherein the closing flange (30) includes from the inner radial edge
(33) towards the axial projections (39) of the internal stretch of the unit (1), wherein this axial projections (39) form the exchange
Device (80) is about closing flange (30) to middle part.
8. unit (1) according to claim 1, wherein the closing flange (30) includes at least one flat
(43), the flat (43) extends from the radially outer edge (32) towards the inner radial edge (33), described
Flat (43) is located in the plane orthogonal with the axial direction (A), wherein at least one described flat (43)
Each flat (43) be suitable for supporting the corresponding holding pin (41) that is arranged according to the axial direction (A), by door
(60) it is fastened to the closing flange (30).
9. unit (1) according to claim 5, wherein the spacer flanger part (34) is included side to described
At least one circular passage (44) of unit (1), the circular passage (44) are suitable for be arranged in the spacer flanger part
(34) mode between the end convolution circle (82) of the exchanger receives sealing material.
10. according at least one of unit (1) described in preceding claims, including door (60), the door (60) be configured to can
The mode of removal is fastened to the closing flange (30) to close the pass through openings (31), and the door (60) includes disk (62),
The disk (62) includes fire resisting isolated material, and the disk (62) is by side panel surface (63) limited boundary;
Wherein, the radial inner surface (35) is configured to surround and surrounds the side panel surface (63) from outside, and allows
Side panel surface (63) slide axially.
11. unit (1) according to claim 10, including thermal boundary device (51) and cigarette sealing device (52), the thermal boundary
Device (51) and the cigarette sealing device (52) are separated from each other and are set to along the inner radial edge (33) described
It closes between flange (30) and the door (60).
12. unit (1) according to claim 11, wherein the thermal boundary device (51) is arranged along the axial direction (A)
Between the front edge surface (37) and the door (60).
13. unit (1) according to claim 12, wherein the cigarette sealing device (52) sets along the radial direction (R)
It is placed between the radial outer surface (36) of the closing flange and the periphery radial seal edge (65) of the door (60).
14. unit (1) according to claim 12 or 13, wherein the thermal boundary device (52) includes the disk (62)
Annular periphery protrusion (66) is formed, the annular periphery protrusion (66) by the annular periphery protrusion (66) of the disk (62)
Prominent from the side surface (63) of the disk (62) along the radial direction (R), the annular periphery protrusion (66) forms adjacency list
Face (64), the abutment surface (64) are located in the plane orthogonal with the axial direction (A) and are configured to axially adhere to
To the front edge surface (37) of closing flange (30).
15. unit (1) according to claim 11, wherein the thermal boundary device (51) is arranged along the radial direction (R)
Between the radial inner surface (35) and the door (60) of closing flange (30).
16. unit (1) according to claim 15, wherein the cigarette sealing device (52) sets along the axial direction (A)
It is placed between the front edge surface (37) and the door (60).
17. unit (1) according to claim 11, wherein the thermal boundary device (51) includes washer (53), the washer
(53) ceramic fibre line washer, glass wire washer or graphite gasket are selected from.
18. unit (1) according to claim 11, wherein the cigarette sealing device (52) includes from rubber washer and silicon
The washer (54) selected between rubber gasket.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102018000003444A IT201800003444A1 (en) | 2018-03-12 | 2018-03-12 | HEAT EXCHANGE CELL FOR A HEATING BOILER |
IT102018000003444 | 2018-03-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110260520A true CN110260520A (en) | 2019-09-20 |
Family
ID=62386847
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910139075.0A Pending CN110260520A (en) | 2018-03-12 | 2019-02-25 | Heat exchange unit for heating boiler |
Country Status (7)
Country | Link |
---|---|
US (1) | US20190277536A1 (en) |
EP (2) | EP3690345A1 (en) |
JP (1) | JP2019158326A (en) |
KR (1) | KR20190107577A (en) |
CN (1) | CN110260520A (en) |
IT (1) | IT201800003444A1 (en) |
RU (1) | RU2019103615A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111006524A (en) * | 2019-12-30 | 2020-04-14 | 四川昊宇龙星科技有限公司 | Full-premixing condensing heat exchanger |
CN111609737A (en) * | 2020-05-18 | 2020-09-01 | 庞小惠 | Energy-concerving and environment-protective type heat exchanger that thermal efficiency is high |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT202100001046A1 (en) * | 2021-01-21 | 2022-07-21 | Condevo S P A | HEAT EXCHANGE CELL FOR A CONDENSING BOILER FOR HEATING |
DE102021113722B3 (en) | 2021-05-27 | 2022-09-01 | Viessmann Climate Solutions Se | heater |
IT202100016196A1 (en) | 2021-06-21 | 2022-12-21 | Ferroli Spa | COMBUSTION CELL FOR A HEATING SYSTEM |
CN115143490B (en) * | 2022-06-15 | 2023-08-01 | 南京航空航天大学 | Combustion chamber with circumferential staggered opposite flushing jet flow and full-ring large-scale rotational flow coupling |
US11953231B2 (en) | 2022-07-01 | 2024-04-09 | Viessmann Climate Solutions Se | Heating device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITRM20050377A1 (en) * | 2005-07-14 | 2007-01-15 | Component Solutions For Indust | HEAT EXCHANGER ELEMENT WITH WRAPPED TUBES. |
IT1398998B1 (en) * | 2010-03-22 | 2013-03-28 | Cosmogas Srl | HEAT EXCHANGER |
ITTO20110446A1 (en) * | 2011-05-19 | 2012-11-20 | Cosmogas Srl | HEAT EXCHANGER AND IMPLEMENTATION PROCEDURE |
FR3047549B1 (en) * | 2016-02-09 | 2019-05-10 | Sermeta | DEFLECTOR FOR CONDENSED HEAT EXCHANGER AND EXCHANGER PROVIDED WITH SUCH DEFLECTOR |
-
2018
- 2018-03-12 IT IT102018000003444A patent/IT201800003444A1/en unknown
-
2019
- 2019-01-18 EP EP20160497.2A patent/EP3690345A1/en active Pending
- 2019-01-18 EP EP19152575.7A patent/EP3540325B1/en active Active
- 2019-01-30 JP JP2019014095A patent/JP2019158326A/en active Pending
- 2019-02-08 RU RU2019103615A patent/RU2019103615A/en not_active Application Discontinuation
- 2019-02-22 US US16/283,005 patent/US20190277536A1/en not_active Abandoned
- 2019-02-25 CN CN201910139075.0A patent/CN110260520A/en active Pending
- 2019-03-06 KR KR1020190025825A patent/KR20190107577A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111006524A (en) * | 2019-12-30 | 2020-04-14 | 四川昊宇龙星科技有限公司 | Full-premixing condensing heat exchanger |
CN111609737A (en) * | 2020-05-18 | 2020-09-01 | 庞小惠 | Energy-concerving and environment-protective type heat exchanger that thermal efficiency is high |
Also Published As
Publication number | Publication date |
---|---|
EP3540325A1 (en) | 2019-09-18 |
KR20190107577A (en) | 2019-09-20 |
EP3540325B1 (en) | 2020-07-29 |
US20190277536A1 (en) | 2019-09-12 |
IT201800003444A1 (en) | 2019-09-12 |
EP3690345A1 (en) | 2020-08-05 |
RU2019103615A (en) | 2020-08-11 |
JP2019158326A (en) | 2019-09-19 |
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