CN110258150A - Wirerope integer type device and wirerope reforming device - Google Patents
Wirerope integer type device and wirerope reforming device Download PDFInfo
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- CN110258150A CN110258150A CN201910511105.6A CN201910511105A CN110258150A CN 110258150 A CN110258150 A CN 110258150A CN 201910511105 A CN201910511105 A CN 201910511105A CN 110258150 A CN110258150 A CN 110258150A
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- 238000002407 reforming Methods 0.000 title claims abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 18
- 239000010959 steel Substances 0.000 abstract description 18
- 238000009792 diffusion process Methods 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/02—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
- B21F15/06—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material
- B21F15/08—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material making use of soldering or welding
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B9/00—Binding or sealing ends, e.g. to prevent unravelling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention relates to technical field of automation equipment, a kind of wirerope integer type device and wirerope reforming device, including the first integer module, the second integer module are provided, the first type chamber is provided in the first integer module, is provided with second type chamber in the second integer module；The first type chamber and the corresponding combination of second type chamber is set to be capable of forming the type chamber of the shape of the wirerope of integer needed for adapting to；Wirerope reforming device with the wirerope integer type device, it further include cold welding machine, the positive and negative two-stage of cold welding machine is connect with the first integer module of wirerope integer type device and the second integer module respectively, the positive and negative anodes instantaneous discharge of cold welding machine, which generates high temperature, may make the head end of steel wire rope formation diffusion layer intracavitary in type, realize the integer to filoselle wirerope, wirerope integer type device is from structure setting, the integer of the head end of wirerope can be made to be achieved automatic operation, it improves efficiency, guarantee integer quality, and can be reduced cost of labor.
Description
Technical field
The present invention relates to automation equipment field more particularly to wirerope integer type devices and wirerope reforming device.
Background technique
Wirerope wirerope is that twisting exists according to certain rules by mechanical property and the satisfactory steel wire of geometric dimension
Helical form steel tendon together, therefore, wirerope is after cutting or fusing, it will usually filoselle occurs in its end, be not easy to
It is subsequent to use the quality and stability for installing and influencing wirerope, when certain pulling-out force especially being needed to be fused, fusing
Process steel wire stress release, easily causes filoselle.Therefore it needs to carry out integer to the wirerope of filoselle, so that wirerope has surely
Fixed end construction.The wirerope of filoselle is placed on workbench (cathode), is made using cold welding machine by traditional shaping method
Start cold welding after the wirerope of filoselle being squeezed with cold welding machine anode, the program is troublesome in poeration, inefficiency.
Summary of the invention
The embodiment of the invention provides a kind of wirerope integer type devices, solve filoselle wirerope at least to a certain extent
The problem of integer is troublesome in poeration, inefficiency additionally provides a kind of wirerope integer type device with the wirerope integer type device.
The technical proposal adopted by the invention to solve the above technical problems is that:
On the one hand the embodiment of the present invention provides a kind of wirerope integer type device, including rack and be set in the rack
The first integer module, the second integer module, wherein the first integer module is connected to the rack by drive module
On, the first type chamber is provided in the first integer module；The second integer module is arranged in the rack, and described second
Second type chamber is provided in integer module；The drive module is for driving the first integer module to the second integer mould
Block movement, so that the first type chamber and the corresponding combination of the second type chamber form the outer of the wirerope that can adapt to required integer
The type chamber of shape.
As an improvement of the above technical solution, the drive module includes telescoping mechanism, the first integer module connection
In the telescopic end of the telescoping mechanism, the second integer module corresponds to the position setting of the first integer module, and described the
Two type chambers are corresponding with the first type chamber.
As a further improvement of the above technical scheme, the side of the second integer module is provided with limiting stand, described
Limiting stand blocks one end of the second type chamber, and the end for the wirerope to required integer limits.
As a further improvement of the foregoing solution, the second integer module connect by adjusting bracket with the rack,
Installation site of the adjustment bracket in the rack is adjustable.
As a further improvement of the foregoing solution, mounting groove is provided in the rack, the adjustment bracket passes through fastening
Part is fixedly mounted on any position of the mounting groove.
As a further improvement of the foregoing solution, the fastener be with nut and screw flight fastener, it is described
It is provided with mounting hole on adjustment bracket, the top two sides of the mounting groove are provided with place-limited edge, the nut of the threaded fastener
It is arranged in the mounting groove, the nut can be limited in the mounting groove by the place-limited edge, and the screw rod passes through institute
Mounting hole is stated, and is screwed on by nut.
As a further improvement of the foregoing solution, the rack includes the first template and the second template being oppositely arranged, institute
State the side that relatively described second template in first template is arranged in the first integer module, the second integer module setting
The side of relatively described first template in second template.
As a further improvement of the foregoing solution, first template and second template are arranged in up-down structure.
As a further improvement of the foregoing solution, guide post is provided between first template and second template；Institute
It states guide post and is fixedly connected on second template, first template can be along the guide post close to or far from second mould
Plate；Alternatively, the guide post is fixedly connected on first template, second template can be along the guide post close to or far from institute
State the first template.
The another aspect of the embodiment of the present invention additionally provides a kind of wirerope reforming device, including cold welding machine and above-mentioned
The wirerope integer type device of one scheme, the positive terminal of the cold welding machine are connected to the first integer module, the cold welding machine
Negative pole end is connected to the second integer module.
The embodiment of the present invention at least have the following advantages that or the utility model has the advantages that
Wirerope integer type device includes rack and the first integer module, the second integer module that are set in rack, and first
It is provided with the first type chamber in integer module, is provided with second type chamber in the second integer module；Make the first type chamber and second type chamber pair
The type chamber to form the shape for the wirerope that can adapt to required integer should be combined；Wirerope with the wirerope integer type device is whole
Type equipment, further includes cold welding machine, the positive and negative two-stage of cold welding machine respectively with the first integer module of wirerope integer type device and second
The connection of integer module, the positive and negative anodes instantaneous discharge of cold welding machine, which generates high temperature, to form diffusion layer in head end of steel wire rope, so that steel
Cord head end has obtained high-intensitive combination, realizes the integer to filoselle wirerope, wirerope integer type device from structure setting,
The integer of the head end of wirerope can be made to be achieved automatic operation, improved efficiency, guarantee integer quality, and can be reduced people
Work cost.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing briefly describes:
Fig. 1 is the structural schematic diagram of one embodiment of wirerope integer type device of the present invention；
Fig. 2 is the first integer module and the second integer module pressing status diagram in one embodiment of the invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, being related in patent
All connection/connection relationships, not singly refer to that component directly connects, and refer to can according to specific implementation situation, by addition or
Reduce couple auxiliary, Lai Zucheng more preferably coupling structure.The orientation such as upper and lower, left and right involved in the present invention describe
Relative to the position relationship of the components of the invention in the accompanying drawings.Each technical characteristic in the present invention, not
It can be with combination of interactions under the premise of conflicting conflict.
Fig. 1 is the structural schematic diagram of wirerope integer type device one embodiment of the present invention, and Fig. 2 is one embodiment of the invention
In the first integer module and the second integer module pressing status diagram, with reference to Fig. 1, wirerope integer type device includes rack
10 and the first integer module 20, the second integer module 30 that are set in rack 10, wherein the first integer module 20 passes through driving
Module 40 is connected in rack 10, and the first type chamber 21 is provided in the first integer module 20；Second integer module 30 can directly or
It is arranged in rack 10 indirectly, is provided with second type chamber 31 in the second integer module 30；Drive module 40 is for driving first
Integer module 20 is moved to the second integer module 30, so that the first type chamber 21 and the corresponding combination of second type chamber 31 are formed and be can adapt to
The type chamber A (referring to Fig. 2) of the shape of the wirerope of required integer.
Therefore, when carrying out integer to wirerope, wirerope can be needed the head end of integer be placed on the first type chamber 21 or the
On two type chambers 31, then press the first integer module 20 and the second integer module 30, so that the head end of wirerope is located at
In the type chamber that first type chamber 21 and second type chamber 31 surround, the first integer module 20 and the second integer module 30 are respectively communicated with cold
Anode, the cathode (polarity vice versa) of welding machine (not shown), are connected electric power, at this point, cold welding machine positive and negative anodes instantaneous discharge produces
The molten metal of head end of steel wire rope plasma state is transitioned into the surface layer of wirerope workpiece by raw high temperature in a manner of metallurgy, and
Internally diffusion, infiltration, so that head end of steel wire rope has obtained high-intensitive combination, solve filoselle to form diffusion layer
Problem completes the integer of wirerope.More efficient compared with human weld, integer quality is more secure.
To be respectively arranged in the first integer module 20 and the second integer module 30 convenient for the connection with cold welding positive and negative anodes
Connecting hole 201,301, consequently facilitating quickly connection.
Drive module 40 includes telescoping mechanism, and the first integer module 20 is connected to the telescopic end of telescoping mechanism, the second integer
The position setting of the corresponding first integer module 20 of module 30, second type chamber 31 are corresponding with the first type chamber 21.Telescoping mechanism can be
Conventional cylinder (Fig. 1), the first integer module 20 is connected in the telescopic block 41 of Telescopic-cylinder bar front end, thus the first integer mould
Block 20 can be moved with the flexible of cylinder.When it is implemented, drive module 40 may be set to be other, to be able to drive first whole
The mobile device of pattern block 20 or mechanism, such as straight line slide unit (not shown), the first integer module 20 are connected on sliding block, thus
First integer module 20 can be moved with the sliding of sliding block.Therefore, the first integer module 20 can be pressed with the second integer module 30
It closes and shape forming cavity or separation and open type chamber.
First type chamber 21 is identical with the quantity of second type chamber 31, can be 1,2 or more.Each first type chamber 21 and Ge
The position of two type chambers 31 is mutually adapted, so that the first integer module 20 and the second integer module be in pressing, each first type chamber 21
The type chamber that combination formation is used for wrapped wire rope end end can be corresponded to each second type chamber 31.First type chamber 21 and second type chamber 31
Shape can be section and be similar V-shaped or be semicircular straight trough, so that the first type chamber 21 and second type chamber 31 combine
The type chamber surrounded can accommodate the head end of the wirerope of required integer.In embodiment shown in FIG. 1, the first type chamber 21 and second type
The number of chamber 31 is respectively 3, and is arranged in the first integer module 20 and the second integer mould respectively with identical interval correspondence
On block 30,3 type chambers are formed so as to combine, therefore can be with cavity operation simultaneously, it can be simultaneously to the head of three wirerope
End carries out integer, improves production efficiency.
The size and length of first type chamber 21 and second type chamber 31 can be according to the big of the head end of steel wire rope of specific required integer
Small and length is rationally arranged.And it is possible to which several type chambers that can form different size and/or length are set as needed
First integer module 20 and the second integer module 30 make so as to carry out adaptability replacement according to various sizes of head end of steel wire rope
With the applicability of raising wirerope integer type device.
The side of second integer module 30 is provided with limiting stand 32, and limiting stand 32 blocks one end of second type chamber 31, is used for
The end of the wirerope of required integer is limited.Therefore, when placing wirerope, wirerope first can be placed on second type
It in chamber 31, and is promoted to 32 side of limiting stand, so that the end of wirerope is against the limiting stand 32, then by the first integer module 20
It is pressed on the second integer module 30；Limiting stand 32 plays position-limiting action to wirerope, helps quickly whether judge wirerope
It is in place, to guarantee the integer quality of wirerope, to avoid making head end integer long because wirerope placement is not in place
The phenomenon that spending deficiency and not can solve filoselle problem.The limiting stand can be the knot being shaped in the second integer module 30
Structure, or it is also possible to the individual structural member being fixedly connected in the second integer module 30 again by conventional connection type.
Second integer module 30 connect by adjusting bracket 33 with rack 10, adjusts installation position of the bracket 33 in rack 10
Set it is adjustable, specifically, settable mounting groove 11 in rack 10, adjustment bracket 33 can be fixedly mounted on mounting groove by fastener
11 any position, therefore, the position of the second integer module by adjusting bracket 33 installation site and adjust, thus adjustable
Position is so as to corresponding with the first integer module 20.
Fastener is (not shown) for that can be bolt with nut and screw flight fastener, is arranged on adjustment bracket 33
There is mounting hole 34, the top two sides of mounting groove 11 are provided with place-limited edge 14, so that inverted T-slot is formed, the nut of threaded fastener
It is arranged in mounting groove 11, nut can be limited in mounting groove 11 by place-limited edge 14, and screw rod passes through mounting hole 34, and passes through spiral shell
Mother is screwed on, and therefore, adjustment bracket 33 can be slided by fastener along mounting groove 11 so as to adjust position, can be by tightening nut reality
The position for now adjusting bracket 33 is fixed, so that the position of the second integer module 30 is fixed.Fixation can be released by unscrewing nut.
Rack 10 includes the first template 12 and the second template 13 being oppositely arranged, and the first integer module 20 is arranged in the first mould
With respect to the side of the second template 13 on plate 12, the second integer module 30 is arranged in the second template 13 with respect to the one of the first template 12
Side.First integer module 20 and the second integer module 30 may be configured as horizontally disposed, i.e. the first template 12 and the second mould
Left and right is correspondingly arranged plate 13 in the horizontal direction, and driving device drives the first integer module 20 to move in the horizontal direction thus with second
Integer module 30 presses.First integer module 20 and the second integer module 30 may be alternatively provided as corresponding up and down along the vertical direction set
It sets, i.e. the first template 12 and the second template 13 are oppositely arranged along the vertical direction, and driving device drives the first integer module 20 along perpendicular
Histogram is pressed to movement with the second integer module 30.
In embodiment illustrated in fig. 1, the first template 12 and the second template 13 are arranged in up-down structure, 20 He of the first integer module
Second integer module 30 is arranged along the vertical direction, the first integer module of above-mentioned driving device driving 20 it is vertically moving to
It is pressed with the second integer module 30.
Guide post 15 is provided between first template 12 and the second template 13；Guide post 15 is fixedly connected on the second template 13, the
One template 12 can be along guide post 15 close to or far from the second template 13；Alternatively, guide post 15 is also fixedly attached to the first template 12,
Second template 13 can be along guide post 15 close to or far from the first template 12, so as to tentatively adjust the first integer mould in debugging
The distance between block 20 and the second integer module 30, both avoid apart from it is too long so that pressing stroke is too long and when overspending
Between, or apart from too short and be unfavorable for the adjusting of the second integer module 30.
It can be seen from the above, the setting of the wirerope integer type device can make the head end of wirerope for structure setting
Integer is achieved automatic operation, improves efficiency, and guarantees integer quality, and can be reduced cost of labor.It is each suitable for solving
The filoselle problem generated after kind wirerope fusing, the integer after being particularly suitable for the fusing of spare tyre inhaul cable steel wire rope, due to spare tyre steel
Cord pulling-out force is more more demanding, is formed by the right ordinary lay of stainless steel steel wire, the steel wire of right ordinary lay during high temperature fuses
Stress release causes the case where filoselle, and traditional integer scheme is that drag-line steel wire is placed in cold welding machine and is connected on cathode workbench,
Starting cold welding machine carries out cold welding after the wirerope of filoselle is squeezed fitting drag-line surface using anode, and the process operating efficiency is low
Under.Therefore, using the wirerope integer type device, can it is quick, efficiently, solve returning for spare tyre fusing wirerope filoselle in high quality
Carefully and neatly done type problem.
The embodiment of the invention also provides a kind of wirerope reforming devices (not shown), including cold welding machine and above-mentioned steel wire
It restricts integer type device (refer to Fig. 1), the positive terminal of cold welding machine is connected to the first integer module 20, and the negative pole end of cold welding machine is connected to the
Two integer modules 30, alternatively, the positive terminal of cold welding machine is connected to the second integer module 30, the negative pole end of cold welding machine is connected to first
Wirerope when integer, is needed the head end of integer to be placed on the first type chamber 21 or the second of wirerope integer type device by integer module 20
On type chamber 31, starting driving device presses the first integer module 20 and the second integer module 30, electric power is connected, at this point, cold
Welding machine positive and negative anodes instantaneous discharge generates high temperature for the transition in a manner of metallurgy of the molten metal of head end of steel wire rope plasma state
To the surface layer of wirerope workpiece, and internally diffusion, infiltration, to form diffusion layer so that head end of steel wire rope obtained it is high-strength
The combination of degree, solves the problems, such as filoselle, completes the integer of wirerope, have it is simple and quick, work efficiency is high, save people
Work cost, and manufacturing cost is low, practical feature.
It above are only presently preferred embodiments of the present invention, but the present invention is not restricted to above-described embodiment, be familiar with this field
Technical staff can also make a variety of equivalent deformation or replacement on the premise of without prejudice to spirit of the invention, these equivalent deformations
Or replacement is all included in the scope defined by the claims of the present application.
Claims (10)
1. wirerope integer type device, it is characterised in that: including rack and the first integer module being set in the rack, second
Integer module, wherein
The first integer module is connected in the rack by drive module, is provided with first in the first integer module
Type chamber；
The second integer module is arranged in the rack, is provided with second type chamber in the second integer module；
The drive module is for driving the first integer module to the second integer block motion, so that first type
Chamber and the corresponding combination of the second type chamber form the type chamber that can adapt to the shape of wirerope of required integer.
2. wirerope integer type device according to claim 1, it is characterised in that: the drive module includes telescoping mechanism,
The first integer module is connected to the telescopic end of the telescoping mechanism, and the second integer module corresponds to the first integer mould
The position of block is arranged, and the second type chamber is corresponding with the first type chamber.
3. wirerope integer type device according to claim 2, it is characterised in that: the side of the second integer module is arranged
There is limiting stand, the limiting stand blocks one end of the second type chamber, and the end for the wirerope to required integer limits
Position.
4. wirerope integer type device according to claim 2, it is characterised in that: the second integer module is by adjusting branch
Frame is connect with the rack, and installation site of the adjustment bracket in the rack is adjustable.
5. wirerope integer type device according to claim 4, it is characterised in that: be provided with mounting groove, institute in the rack
State any position that adjustment bracket is fixedly mounted on the mounting groove by fastener.
6. wirerope integer type device according to claim 5, it is characterised in that: the fastener is with nut and screw rod
Threaded fastener, be provided with mounting hole on the adjustment bracket, the top two sides of the mounting groove are provided with place-limited edge, described
The nut of threaded fastener is arranged in the mounting groove, and the nut can be limited in the mounting groove by the place-limited edge
Interior, the screw rod passes through the mounting hole, and is screwed on by nut.
7. wirerope integer type device according to any one of claim 1 to 6, it is characterised in that: the rack includes phase
To the first template and the second template of setting, relatively described second mould is arranged in first template in the first integer module
The side of relatively described first template in second template is arranged in the side of plate, the second integer module.
8. wirerope integer type device according to claim 7, it is characterised in that: first template and second template
It is arranged in up-down structure.
9. wirerope integer type device according to claim 7, it is characterised in that: first template and second template
Between be provided with guide post；The guide post is fixedly connected on second template, and first template can be close along the guide post
Or far from second template；Alternatively, the guide post is fixedly connected on first template, second template can be along described
Guide post is close to or far from first template.
10. wirerope reforming device, it is characterised in that: including wirerope described in cold welding machine and any one of claims 1 to 9
Integer type device, the positive terminal of the cold welding machine are connected to the first integer module, and the negative pole end of the cold welding machine is connected to institute
State the second integer module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910511105.6A CN110258150B (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910511105.6A CN110258150B (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping equipment |
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| Publication Number | Publication Date |
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| CN110258150A true CN110258150A (en) | 2019-09-20 |
| CN110258150B CN110258150B (en) | 2024-05-31 |
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| CN201910511105.6A Active CN110258150B (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115233480A (en) * | 2022-05-06 | 2022-10-25 | 西安石油大学 | Automatic steel wire rope head bundling device |
| CN115559144A (en) * | 2022-09-15 | 2023-01-03 | 江阴市科宇电器有限公司 | Head melting method of electric rotary steel wire rope head melting machine |
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| CN115233480A (en) * | 2022-05-06 | 2022-10-25 | 西安石油大学 | Automatic steel wire rope head bundling device |
| CN115559144A (en) * | 2022-09-15 | 2023-01-03 | 江阴市科宇电器有限公司 | Head melting method of electric rotary steel wire rope head melting machine |
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