CN210262479U - Steel wire rope shaping device and steel wire rope shaping equipment - Google Patents
Steel wire rope shaping device and steel wire rope shaping equipment Download PDFInfo
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- CN210262479U CN210262479U CN201920894627.4U CN201920894627U CN210262479U CN 210262479 U CN210262479 U CN 210262479U CN 201920894627 U CN201920894627 U CN 201920894627U CN 210262479 U CN210262479 U CN 210262479U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 85
- 239000010959 steel Substances 0.000 title claims abstract description 85
- 238000007493 shaping process Methods 0.000 title claims description 118
- 238000003466 welding Methods 0.000 claims abstract description 26
- 230000000670 limiting effect Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000004513 sizing Methods 0.000 claims 4
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of automation equipment, and provides a steel wire rope reshaping device and steel wire rope reshaping equipment, which comprise a first reshaping module and a second reshaping module, wherein the first reshaping module is provided with a first cavity, and the second reshaping module is provided with a second cavity; the first die cavity and the second die cavity are correspondingly combined to form a die cavity which is suitable for the appearance of the steel wire rope to be shaped; the steel wire rope reshaping device with the steel wire rope reshaping device further comprises a cold welding machine, wherein the positive and negative two stages of the cold welding machine are respectively connected with the first reshaping module and the second reshaping module of the steel wire rope reshaping device, the positive and negative electrodes of the cold welding machine are subjected to instantaneous discharge to generate high temperature, so that a diffusion layer can be formed at the head end of the steel wire rope in the cavity, the reshaping of the loose wire steel wire rope is realized, the steel wire rope reshaping device is structurally arranged, the reshaping of the head end of the steel wire rope can be realized automatically, the efficiency is improved, the reshaping quality is ensured, and the labor cost can be reduced.
Description
Technical Field
The utility model relates to an automation equipment field especially relates to wire rope integer device and wire rope integer equipment.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical properties and geometric dimensions meeting requirements according to a certain rule, so that loose wires are usually generated at the end part of the steel wire rope after the steel wire rope is cut or fused, the steel wire rope is inconvenient to use and install subsequently and influences the quality and stability of the steel wire rope, and particularly when the steel wire rope is fused by a certain pulling-off force, the stress of the steel wire is released in the fusing process, and the loose wires are easily caused. It is therefore necessary to shape the loose wire rope so that the rope has a stable end structure. In the traditional shaping method, a cold welding machine is adopted, the steel wire ropes of the scattered wires are placed on a workbench (cathode), and the cold welding machine is used for extruding the steel wire ropes of the scattered wires and then starting the cold welding.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a wire rope integer device has solved scattered silk wire rope integer troublesome poeration at least to a certain extent, the problem of inefficiency, still provides a wire rope integer device that has this wire rope integer device.
The utility model provides a technical scheme that above-mentioned technical problem adopted is:
the embodiment of the utility model provides an aspect provides a wire rope integer device, including the frame and set up first integer module, the second integer module in the frame, wherein, the first integer module is connected to in the frame through drive module, be provided with first die cavity on the first integer module; the second shaping module is arranged on the rack and is provided with a second cavity; the driving module is used for driving the first shaping module to move towards the second shaping module, so that the first cavity and the second cavity are correspondingly combined to form a cavity capable of adapting to the shape of the steel wire rope to be shaped.
As an improvement of the above technical solution, the driving module includes a telescopic mechanism, the first shaping module is connected to a telescopic end of the telescopic mechanism, the second shaping module is disposed at a position corresponding to the first shaping module, and the second cavity corresponds to the first cavity.
As a further improvement of the technical scheme, one side of the second shaping module is provided with a limiting table, and the limiting table covers one end of the second cavity and is used for limiting the end part of the steel wire rope to be shaped.
As a further improvement of the above scheme, the second shaping module is connected to the frame through an adjusting bracket, and the mounting position of the adjusting bracket on the frame is adjustable.
As a further improvement of the above scheme, the rack is provided with an installation groove, and the adjusting bracket is fixedly installed at any position of the installation groove through a fastener.
As a further improvement of the above scheme, the fastener is a threaded fastener with a nut and a screw, the adjusting bracket is provided with a mounting hole, two sides of the top of the mounting groove are provided with limiting edges, the nut of the threaded fastener is arranged in the mounting groove, the limiting edges can limit the nut in the mounting groove, and the screw passes through the mounting hole and is screwed through the nut.
As a further improvement of the above solution, the frame includes a first template and a second template which are arranged oppositely, the first shaping module is arranged on one side of the first template opposite to the second template, and the second shaping module is arranged on one side of the second template opposite to the first template.
As a further improvement of the above scheme, the first template and the second template are arranged in an up-down structure.
As a further improvement of the above scheme, a guide post is arranged between the first template and the second template; the guide posts are fixedly connected with the second template, and the first template can approach or depart from the second template along the guide posts; or, the guide posts are fixedly connected to the first template, and the second template can be close to or far away from the first template along the guide posts.
The embodiment of the utility model provides an on the other hand still provides a wire rope integer equipment, wire rope integer device including cold welding machine and above-mentioned arbitrary scheme, the positive terminal of cold welding machine connect in first integer module, the negative pole end of cold welding machine connect in second integer module.
The embodiment of the utility model provides an at least, have following advantage or beneficial effect:
the steel wire rope shaping device comprises a rack, and a first shaping module and a second shaping module which are arranged on the rack, wherein a first cavity is formed in the first shaping module, and a second cavity is formed in the second shaping module; correspondingly combining the first cavity and the second cavity to form a cavity which can adapt to the shape of the steel wire rope to be shaped; the steel wire rope reshaping device with the steel wire rope reshaping device also comprises a cold welding machine, wherein the positive and negative two stages of the cold welding machine are respectively connected with the first reshaping module and the second reshaping module of the steel wire rope reshaping device, and the positive and negative electrodes of the cold welding machine can generate high temperature through instantaneous discharge to form a diffusion layer at the head end of the steel wire rope, so that the head end of the steel wire rope is combined with high strength, the reshaping of the scattered wire steel wire rope is realized, and the steel wire rope reshaping device can realize automatic operation in structural arrangement, thereby improving the efficiency, ensuring the reshaping quality and reducing the labor cost.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the following will briefly explain the drawings required to be used in the description of the embodiments:
fig. 1 is a schematic structural diagram of an embodiment of the steel wire rope shaping device of the present invention;
fig. 2 is a schematic view illustrating a pressing state of the first shaping module and the second shaping module according to an embodiment of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. The upper, lower, left, right and other directions of the present invention are only described with respect to the mutual position relationship of the components of the present invention in the drawings. The utility model provides an each technical feature can the interactive combination under the prerequisite of conflict each other.
Fig. 1 is a schematic structural diagram of an embodiment of a wire rope shaping device of the present invention, fig. 2 is a schematic diagram of a pressing state of a first shaping module and a second shaping module in an embodiment of the present invention, and referring to fig. 1, the wire rope shaping device includes a frame 10, and a first shaping module 20 and a second shaping module 30 disposed on the frame 10, wherein the first shaping module 20 is connected to the frame 10 through a driving module 40, and a first cavity 21 is disposed on the first shaping module 20; the second shaping module 30 can be directly or indirectly arranged on the frame 10, and a second cavity 31 is arranged on the second shaping module 30; the driving module 40 is used for driving the first shaping module 20 to move towards the second shaping module 30, so that the first cavity 21 and the second cavity 31 are correspondingly combined to form a cavity a (refer to fig. 2) capable of adapting to the shape of the steel wire rope to be shaped.
Therefore, when the steel wire rope is shaped, the head end of the steel wire rope to be shaped can be placed on the first cavity 21 or the second cavity 31, then the first shaping module 20 and the second shaping module 30 are pressed, so that the head end of the steel wire rope is located in the cavity enclosed by the first cavity 21 and the second cavity 31, the first shaping module 20 and the second shaping module 30 are respectively communicated with the anode and the cathode (opposite in polarity) of a cold welding machine (not shown), so that electric power is conducted, at the moment, the anode and the cathode of the cold welding machine instantly discharge to generate high temperature, so that the molten metal in the plasma state at the head end of the steel wire rope is metallurgically transferred to the surface layer of a steel wire rope workpiece, and is diffused and infiltrated inwards to form a diffusion layer, so that the head end of the steel wire rope is combined in high strength, the problem of wire scattering is solved, and the shaping of the steel wire rope is completed. Compared with manual welding, the efficiency is higher, and the shaping quality is more guaranteed.
In order to facilitate the connection with the cold welding of the positive and negative electrodes, the first and second shaping modules 20 and 30 are respectively provided with connection holes 201 and 301, thereby facilitating the quick connection.
The driving module 40 includes a telescopic mechanism, the first shaping module 20 is connected to a telescopic end of the telescopic mechanism, the second shaping module 30 is disposed at a position corresponding to the first shaping module 20, and the second cavity 31 corresponds to the first cavity 21. The telescoping mechanism may be a conventional cylinder (fig. 1), and the first shaping module 20 is connected to a telescoping block 41 at the front end of the telescoping rod of the cylinder, so that the first shaping module 20 can move with the telescoping of the cylinder. In specific implementation, the driving module 40 may also be configured as another device or mechanism capable of driving the first shaping module 20 to move, such as a linear sliding table (not shown), and the first shaping module 20 is connected to the sliding block, so that the first shaping module 20 can move along with the sliding of the sliding block. Therefore, the first shaping module 20 can be press-fitted with the second shaping module 30 to form a cavity or separated to open the cavity.
The number of the first cavities 21 and the second cavities 31 is the same, and may be 1, 2 or more. The positions of the first cavities 21 and the second cavities 31 are matched with each other, so that when the first shaping module 20 and the second shaping module are pressed, the first cavities 21 and the second cavities 31 can be correspondingly combined to form a cavity for wrapping the head end of the steel wire rope. The first cavity 21 and the second cavity 31 may be straight grooves with cross sections similar to a V shape or semicircular shapes, so that the cavity formed by combining the first cavity 21 and the second cavity 31 can accommodate the head end of the steel wire rope to be shaped. In the embodiment shown in fig. 1, the number of the first cavities 21 and the number of the second cavities 31 are 3 respectively, and the first cavities 21 and the second cavities 31 are correspondingly arranged on the first shaping module 20 and the second shaping module 30 at the same intervals respectively, so that 3 cavities can be formed in a combined manner, multiple cavities can be operated simultaneously, the head ends of three steel wire ropes can be shaped simultaneously, and the production efficiency is improved.
The sizes and the lengths of the first cavity 21 and the second cavity 31 can be reasonably set according to the size and the length of the head end of the steel wire rope which needs to be shaped. And, can set up a plurality of first integer modules 20 and the second integer modules 30 that can form the die cavity of different size and/or length as required to can carry out the adaptability according to the not unidimensional wire rope head end and change the use, improve the suitability of wire rope integer device.
One side of the second shaping module 30 is provided with a limiting table 32, and the limiting table 32 shields one end of the second cavity 31 and is used for limiting the end part of the steel wire rope to be shaped. Therefore, when the steel wire rope is placed, the steel wire rope can be placed in the second cavity 31 and pushed towards one side of the limiting table 32, so that the end part of the steel wire rope abuts against the limiting table 32, and then the first shaping module 20 is pressed on the second shaping module 30; the limiting table 32 has a limiting effect on the steel wire rope and is beneficial to rapidly judging whether the steel wire rope is placed in place or not, so that the shaping quality of the steel wire rope is ensured, and the phenomenon that the problem of wire scattering cannot be solved due to insufficient shaping length of the head end caused by the fact that the steel wire rope is not placed in place is avoided. The stop block may be integrally formed on the second shaping module 30, or may be a separate structural member fixedly connected to the second shaping module 30 by a conventional connection method.
The second shaping module 30 is connected to the frame 10 through an adjusting bracket 33, and the installation position of the adjusting bracket 33 on the frame 10 is adjustable, and specifically, the frame 10 may be provided with the mounting groove 11, and the adjusting bracket 33 may be fixedly installed at any position of the mounting groove 11 through a fastener, so that the position of the second shaping module is adjusted by adjusting the installation position of the adjusting bracket 33, and thus, the position is adjustable so as to correspond to the first shaping module 20.
The fastening member (not shown) is a threaded fastening member having a nut and a screw, which may be a bolt, the adjusting bracket 33 is provided with a mounting hole 34, both sides of the top of the mounting groove 11 are provided with a limiting edge 14, thereby forming an inverted T-shaped groove, the nut of the threaded fastening member is disposed in the mounting groove 11, the limiting edge 14 can limit the nut in the mounting groove 11, the screw passes through the mounting hole 34 and is screwed through the nut, therefore, the adjusting bracket 33 can slide along the mounting groove 11 through the fastening member to adjust the position, the nut can be tightened to fix the position of the adjusting bracket 33, and the position of the second shaping module 30 can be fixed. The nut is unscrewed to release the fixation.
The frame 10 includes a first template 12 and a second template 13 disposed opposite to each other, a first shaping module 20 is disposed on the first template 12 at a side opposite to the second template 13, and a second shaping module 30 is disposed on the second template 13 at a side opposite to the first template 12. The first shaping module 20 and the second shaping module 30 can be arranged along the horizontal direction, that is, the first template 12 and the second template 13 are correspondingly arranged along the horizontal direction, and the driving device drives the first shaping module 20 to move along the horizontal direction so as to be pressed with the second shaping module 30. The first shaping module 20 and the second shaping module 30 can also be arranged to be vertically and correspondingly arranged, that is, the first template 12 and the second template 13 are oppositely arranged along the vertical direction, and the driving device drives the first shaping module 20 to move along the vertical direction so as to be pressed with the second shaping module 30.
In the embodiment shown in fig. 1, the first template 12 and the second template 13 are arranged in an up-down structure, the first shaping module 20 and the second shaping module 30 are arranged in a vertical direction, and the driving device drives the first shaping module 20 to move in the vertical direction so as to be pressed with the second shaping module 30.
A guide post 15 is arranged between the first template 12 and the second template 13; the guide posts 15 are fixedly connected to the second template 13, and the first template 12 can approach or depart from the second template 13 along the guide posts 15; or, the guide posts 15 may also be fixedly connected to the first template 12, and the second template 13 can be close to or far away from the first template 12 along the guide posts 15, so that the distance between the first shaping module 20 and the second shaping module 30 can be adjusted preliminarily during debugging, and it is avoided that too long distance between the first shaping module and the second shaping module results in too long pressing stroke and too much time is spent, or the distance is too short to facilitate the adjustment of the second shaping module 30.
According to the steel wire rope reshaping device, the steel wire rope reshaping device is arranged in a structure, so that the reshaping of the head end of the steel wire rope can be automatically operated, the efficiency is improved, the reshaping quality is ensured, and the labor cost can be reduced. The steel wire rope shaping machine is suitable for solving the problem of loose wires generated after various steel wire ropes are fused, and is particularly suitable for shaping the steel wire rope of a spare tire stay cable after being fused, because the pulling-out force of the steel wire rope of the spare tire is higher in requirement, the steel wire rope is formed by twisting stainless steel wires in a right-hand interaction mode, the stress of the steel wires twisted in the right-hand interaction mode in the high-temperature fusing process is released to cause the loose wires, the traditional shaping scheme is that the stay cable steel wires are placed on a cold welding machine and a negative working table, the steel wire ropes of the loose wires are extruded and attached to the surface of the stay cable by using an anode. Therefore, the steel wire rope reshaping device can rapidly, efficiently and high-quality solve the problem of reworking and reshaping of the broken steel wire of the spare tire fusing steel wire rope.
The embodiment of the present invention further provides a steel wire rope shaping apparatus (not shown), comprising a cold welding machine and the steel wire rope shaping device (refer to fig. 1), wherein the positive terminal of the cold welding machine is connected to the first shaping module 20, the negative terminal of the cold welding machine is connected to the second shaping module 30, or the positive terminal of the cold welding machine is connected to the second shaping module 30, the negative terminal of the cold welding machine is connected to the first shaping module 20, during shaping, the head end of the steel wire rope to be shaped is placed on the first cavity 21 or the second cavity 31 of the steel wire rope shaping device, the driving device is started to press the first shaping module 20 and the second shaping module 30, so as to conduct electric power, at this time, the instantaneous discharge of the positive and negative terminals of the cold welding machine generates high temperature, and the molten metal in the plasmatized state of the steel wire rope head end is transited to the surface layer of the steel wire rope workpiece in a metallurgical manner, and is diffused and infiltrated to, make wire rope head end obtain the combination of high strength, solved the problem of scattered silk, accomplish wire rope's integer, have easy operation swiftly, work efficiency is high, practices thrift the cost of labor, and low in manufacturing cost, the characteristics that the practicality is strong.
The above description is only for the preferred embodiment of the present invention, but the present invention is not limited to the above embodiment, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are included in the scope defined by the claims of the present application.
Claims (10)
1. Wire rope integer device, its characterized in that: comprises a frame, a first shaping module and a second shaping module which are arranged on the frame, wherein,
the first shaping module is connected to the rack through a driving module, and a first cavity is formed in the first shaping module;
the second shaping module is arranged on the rack and is provided with a second cavity;
the driving module is used for driving the first shaping module to move towards the second shaping module, so that the first cavity and the second cavity are correspondingly combined to form a cavity capable of adapting to the shape of the steel wire rope to be shaped.
2. The steel cord shaping device of claim 1, wherein: the driving module comprises a telescopic mechanism, the first shaping module is connected to the telescopic end of the telescopic mechanism, the second shaping module is arranged at a position corresponding to the first shaping module, and the second cavity corresponds to the first cavity.
3. The steel cord shaping device of claim 2, wherein: and a limiting table is arranged on one side of the second shaping module, and shields one end of the second cavity and is used for limiting the end part of the steel wire rope to be shaped.
4. The steel cord shaping device of claim 2, wherein: the second shaping module is connected with the rack through an adjusting bracket, and the mounting position of the adjusting bracket on the rack is adjustable.
5. The wire rope sizing device of claim 4, wherein: the frame is provided with a mounting groove, and the adjusting support is fixedly mounted at any position of the mounting groove through a fastener.
6. The wire rope sizing device of claim 5, wherein: the fastener is for having the threaded fastener of nut and screw rod, be provided with the mounting hole on the adjustment support, the top both sides of mounting groove are provided with spacing arris, threaded fastener's nut sets up in the mounting groove, spacing arris can with the nut restriction is in the mounting groove, the screw rod passes the mounting hole to connect soon through the nut.
7. A steel cord profiling device according to any one of claims 1 to 6 wherein: the frame includes relative first template and the second template that sets up, first integer module sets up relative on the first template one side of second template, second integer module sets up relative on the second template one side of first template.
8. The wire rope sizing device of claim 7, wherein: the first template and the second template are arranged in an up-and-down structure.
9. The wire rope sizing device of claim 7, wherein: a guide post is arranged between the first template and the second template; the guide posts are fixedly connected with the second template, and the first template can approach or depart from the second template along the guide posts; or, the guide posts are fixedly connected to the first template, and the second template can be close to or far away from the first template along the guide posts.
10. Wire rope integer equipment, its characterized in that: the steel wire rope shaping device comprises a cold welding machine and the steel wire rope shaping device according to any one of claims 1 to 9, wherein the positive end of the cold welding machine is connected to the first shaping module, and the negative end of the cold welding machine is connected to the second shaping module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920894627.4U CN210262479U (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping device and steel wire rope shaping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920894627.4U CN210262479U (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping device and steel wire rope shaping equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210262479U true CN210262479U (en) | 2020-04-07 |
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ID=70042470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920894627.4U Withdrawn - After Issue CN210262479U (en) | 2019-06-13 | 2019-06-13 | Steel wire rope shaping device and steel wire rope shaping equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN210262479U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110258150A (en) * | 2019-06-13 | 2019-09-20 | 深圳华美和汽车部件制造有限公司 | Wirerope integer type device and wirerope reforming device |
-
2019
- 2019-06-13 CN CN201920894627.4U patent/CN210262479U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110258150A (en) * | 2019-06-13 | 2019-09-20 | 深圳华美和汽车部件制造有限公司 | Wirerope integer type device and wirerope reforming device |
| CN110258150B (en) * | 2019-06-13 | 2024-05-31 | 深圳华美和控制系统有限公司 | Steel wire rope shaping equipment |
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Address after: 518118 floor 1-3, plant 1, Verde Industrial Park, Qinglan Third Road, Pingshan new area, Shenzhen, Guangdong Patentee after: Shenzhen huameihe Control System Co.,Ltd. Address before: 518000 1-3 / F, No.1 Factory building, Verde Industrial Park, third Qinglan Road, Pingshan New District, Shenzhen City, Guangdong Province Patentee before: Shenzhen Huameihe Automobile Parts Manufacturing Co.,Ltd. |
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Granted publication date: 20200407 Effective date of abandoning: 20240531 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200407 Effective date of abandoning: 20240531 |