CN110256949B - High-adhesion extinction powder coating and preparation method thereof - Google Patents

High-adhesion extinction powder coating and preparation method thereof Download PDF

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Publication number
CN110256949B
CN110256949B CN201910647014.5A CN201910647014A CN110256949B CN 110256949 B CN110256949 B CN 110256949B CN 201910647014 A CN201910647014 A CN 201910647014A CN 110256949 B CN110256949 B CN 110256949B
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powder coating
adhesion
preparation
silane coupling
modified
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CN110256949A (en
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梅家喆
王治飞
潘向东
代孟元
巴旭民
方俊
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Pompeii Jiehuajia Technology (Mount Huangshan) Co.,Ltd.
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Huangshan Huajia Surface Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Life Sciences & Earth Sciences (AREA)
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Abstract

The invention discloses a high-adhesion extinction powder coating and a preparation method thereof, wherein the high-adhesion extinction powder coating comprises the following raw materials in percentage by weight: 10% of modified resin, 20-30% of curing agent, 20-30% of low hydroxyl value polyurethane resin, 20-30% of high hydroxyl value polyurethane resin, 10-30% of pigment and filler and 0.5-2% of auxiliary agent; the preparation method of the modified resin comprises the following steps: mixing the modified silane coupling agent and the low-hydroxyl polyurethane resin, performing melt extrusion through a double-screw extruder, tabletting and crushing to obtain the modified silane coupling agent; the preparation method of the modified silane coupling agent comprises the following steps: mixing gamma-aminopropyltriethoxysilane and gamma- (2, 3-epoxypropoxy) ethoxy diethoxy phosphate, and reacting at 60 deg.C for 2 hr. The extinction powder coating has stable glossiness, excellent leveling effect, excellent coating hardness and strong adhesive force to substrates which are difficult to adhere, such as glass, stainless steel, galvanized sheets and the like. Can be suitable for areas such as outdoor coastal areas; meets the requirement of food safety, and can be used for coating and decorating articles such as kitchen utensils, catering utensils and the like.

Description

High-adhesion extinction powder coating and preparation method thereof
Technical Field
The invention relates to the technical field of chemical coating material preparation, in particular to a high-adhesion extinction powder coating and a preparation method thereof.
Background
The powder coating is an environment-friendly green coating completely free of organic solvent, exists in a micro powder form, is applied on the surface of a heated substrate by adopting an electrostatic spraying technology, and is melted to form a film. Compared with the traditional solvent-based coating, the powder coating has no solvent pollution, convenient coating, high curing speed and excellent coating performance, and is a high and new technology developed from the 20 th century and the 60 th year. However, most of the existing powder coatings have the defects of poor surface leveling, unstable gloss of a dull coating, poor weather resistance, incapability of meeting food safety requirements and the like; and the general powder coating only has good adhesive force to iron-based and aluminum-based substrates, but has poor adhesive force to some special substrates (such as glass, galvanized plates, stainless steel and the like) and poor water resistance.
Disclosure of Invention
In order to solve the technical problems, the invention provides the high-adhesion extinction powder coating which meets the food safety requirements and has good weather resistance, stable extinction, excellent leveling property and good hardness, and the preparation method thereof.
The technical scheme adopted by the invention is as follows:
a high-adhesion extinction powder coating comprises the following raw materials in percentage by weight:
10% of modified resin;
20-30% of low hydroxyl value polyurethane resin;
20-30% of high hydroxyl value polyurethane resin;
20-30% of curing agent;
0.5% of pigment;
10-30% of filler;
0.5 to 2 percent of auxiliary agent.
The preparation method of the modified resin comprises the following steps: mixing the modified silane coupling agent and the low-hydroxyl polyurethane resin, performing melt extrusion through a double-screw extruder, tabletting and crushing to obtain the modified silane coupling agent.
Further, the temperature of the melt extrusion was 100 ℃.
The preparation method of the modified silane coupling agent comprises the following steps: mixing gamma-aminopropyltriethoxysilane and gamma- (2, 3-epoxypropoxy) ethoxy diethoxy phosphate, and reacting at 60 deg.C for 2 hr.
Furthermore, the molar ratio of the gamma-aminopropyltriethoxysilane to the gamma- (2, 3-epoxypropoxy) ethoxydiethoxy phosphate is 1: 1-1.2.
The weight percentages of the modified silane coupling agent and the low-hydroxyl polyurethane resin are respectively 85% and 15%.
The low hydroxyl value polyurethane resin and the high hydroxyl value polyurethane resin are respectively SJ1100 and SJ 1800.
The curing agent is polyurethane powder coating curing agent B1530.
The pigment is carbon black; the filler is aluminum hydroxide.
The auxiliary agent comprises benzoin degassing agent and flatting agent GLP 588.
The invention also provides a preparation method of the high-adhesion extinction powder coating, which comprises the following steps: mixing the raw materials according to the formula ratio by a mixer, melting and extruding the mixture into sheets by a double-screw extruder at the temperature of 115 ℃, grinding the sheets into powder by a mill, and finally sieving the powder by a 200-mesh sieve to obtain the high-adhesion matting powder coating.
The application method of the high-adhesion extinction powder coating comprises the following steps: spraying high-adhesion extinction powder coating on the sample plate by an electrostatic spray gun, and baking for 15min at the temperature of 200 ℃ by an oven for curing and forming.
In the formula of the high-adhesion extinction powder coating, firstly, the modified silane coupling agent is prepared from gamma-aminopropyltriethoxysilane and gamma- (2, 3-epoxypropoxy) ethoxy diethoxy phosphate, in the reaction, primary amino group with high reaction speed is replaced by secondary amino group with lower reaction activity, so that the orange peel problem of a coating film after a final coating is cured to form a film is reduced, phosphate groups in a product can provide excellent adhesion of the coating film to metal substrates (such as galvanized plates and stainless steel), and silane can provide excellent adhesion of the coating film to non-metal substrates (such as glass and ceramic). The synthesis equation of the modified silane coupling agent is as follows:
Figure DEST_PATH_IMAGE001
and then extruding and crushing the modified silane coupling agent and a certain amount of low-hydroxyl resin by a double-screw extruder to obtain the modified resin. The obtained modified resin can fully disperse the liquid silane coupling agent in the whole resin system, and can make the adhesive force of the cured coating more uniform. And solid modified resin can be convenient for the material of throwing in the production and replenishing and resin can wrap up liquid modified auxiliary agent at the periphery well and isolate air and be convenient for prolong storage time. And after the secondary amino group in the modified silane coupling agent existing in the modified resin reacts with the isocyanate group in the curing agent B1530, an integrated network structure can be formed, and meanwhile, the group on the other side is linked with the substrate through hydrogen bonds and covalent bonds, so that the adhesive force can be remarkably improved, as shown in the following:
Figure 963452DEST_PATH_IMAGE002
compared with the prior art, the high-adhesion extinction powder coating prepared by the invention has stable glossiness, excellent leveling effect, excellent coating hardness and strong adhesion to substrates difficult to adhere, such as glass, stainless steel, galvanized plates and the like. Can be suitable for areas such as outdoor coastal areas; the product has been approved by FDA, meets the requirement of food safety, and can be used for coating and decorating articles such as kitchen utensils, catering utensils and the like.
Drawings
FIG. 1 is an infrared spectrum of a modified silane coupling agent.
Detailed Description
The present invention will be described in detail with reference to examples.
The raw material manufacturers used in the invention are as follows:
low hydroxyl value polyurethane resin SJ 1100: anhui Shen Jian New Material Co Ltd
High hydroxyl number polyurethane resin SJ 1800: anhui Shen Jian New Material Co Ltd
Polyurethane powder coating curing agent B1530: germany Bayer Process
Leveling agent GLP 588: ningbo south sea Fenghua Co Ltd
γ - (2, 3-epoxypropoxy) ethoxydiethoxyphosphate: mount Huang Xinjia Fine materials Co Ltd
Examples 1 to 3
A high-adhesion extinction powder coating comprises the following raw materials in percentage by weight as shown in examples 1-3 in Table 1:
TABLE 1
Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3
Modified polyester 100 portions of 100 portions of 100 portions of / / /
Low hydroxyl number polyurethane resins 200 portions of 240 portions of 200 portions of 300 portions of 300 portions of 300 portions of
High hydroxyl number polyurethane resins 200 portions of 250 portions of 260 portions of 200 portions of 200 portions of 200 portions of
Polyurethane curing agent B1530 270 portions of 240 portions of 220 portions of 270 portions of 270 portions of 270 portions of
Carbon black pigment 5 portions of 5 portions of 5 portions of 5 portions of 5 portions of 5 portions of
Aluminum hydroxide 210 portions of 150 portions of 197 parts by weight 210 portions of 210 portions of 210 portions of
Flatting agent GLP588 10 portions of 8 portions of 12 portions of 10 portions of 10 portions of 10 portions of
Benzoinum as degasifier 5 portions of 7 portions of 6 portions of 5 portions of 5 portions of 5 portions of
Silane coupling agent / / / 15 portions of / /
Modified silane coupling agent / / / / 15 portions of /
The preparation method of the high-adhesion extinction powder coating comprises the following steps:
(1) preparation of modified polyester: mixing 15% of modified silane coupling agent and 85% of low-hydroxyl polyurethane resin, performing melt extrusion at 100 ℃ by a double-screw extruder, tabletting and crushing to prepare modified resin; the preparation method of the modified silane coupling agent comprises the following steps: mixing gamma-aminopropyltriethoxysilane and gamma- (2, 3-epoxypropoxy) ethoxydiethoxyphosphate at a molar ratio of 1:1, and reacting at 60 deg.C for 2h to obtain the modified silane coupling agent with an infrared spectrum shown in FIG. 1.
(2) Mixing the raw materials according to the formula ratio by a mixer, melting and extruding the mixture into sheets by a double-screw extruder, grinding the sheets into powder by a mill, and finally sieving the powder by a 200-mesh sieve to obtain the high-adhesion extinction powder coating.
Comparative examples 1 to 3
A powder coating comprises the raw materials in percentage by weight shown in comparative examples 1-3 in Table 1, and the preparation method comprises the following steps: mixing the raw materials according to the formula ratio by a mixer, melting and extruding the mixture into sheets by a double-screw extruder, grinding the sheets into powder by a mill, and finally sieving the powder by a 200-mesh sieve to obtain the powder coating.
Comparative example 4
A powder coating, otherwise the same as example 1, except that the modified silane coupling agent in step (1) was prepared by the following method: prepared by dripping KH560 into KH550 at 60 ℃ for reaction for 1.5 h.
Comparative example 5
A powder coating was prepared as described in example 1 except that the modified silane coupling agent in step (1) was replaced with gamma-aminopropyltriethoxysilane.
The coatings prepared in the above examples and comparative examples were sprayed on a sample plate by an electrostatic spray gun, baked in an oven at 200 ℃ for 15 minutes, and then cured and formed, and the cured sample plate was tested for various properties, and the results are shown in table 2:
TABLE 2
Detecting items Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5
Gloss (GB/T9757-2007) 24% 24% 24% 28% 27% 24% 25% 26%
Impact resistance (GB/T1732-1993) 50Kg·cm 50Kg·cm 50Kg·cm 50Kg·cm 50Kg·cm 50Kg·cm 50Kg·cm 50Kg·cm
Leveling property (GB/T1750-1979) Stage 8 Stage 8 Stage 8 Stage 8 Grade 6 Stage 8 Stage 7 Stage 7
Adhesion force of glass substrate after boiling (GB/T9286) Level 0 Level 0 Level 0 Grade 5 Level 1 Level 1 Level 1 Level 1
Adhesion force of stainless steel substrate after boiling (GB/T9286) Level 0 Level 0 Level 0 Grade 5 Grade 3 Level 1 Level 1 Level 1
Pencil hardness (GB/T6729) 3H 3H 3H 3H 3H 3H 3H 3H
Weather resistance (GB/T1865) Class II Class II Class II Class II Class II Class II Class II Class II
As can be seen from the data in Table 2, the adhesion of the matting powder coating in examples 1 to 3 of the present invention to the substrate is significantly better than that in comparative examples 1 to 5, and it can be seen that after the low hydroxyl polyurethane resin is modified by using the modified silane coupling agent disclosed in the present invention to obtain the modified resin, the modified resin is used in combination with the low hydroxyl polyurethane resin and the high hydroxyl polyurethane resin as the matrix resin to greatly improve the adhesion of the powder coating to the substrate, and the leveling property of the coating after the powder coating is cured is better.
If the synthetic raw material of the modified silane coupling agent is changed or directly replaced by the common silane coupling agent KH550, the adhesion and leveling property of the obtained powder coating are poor even if the preparation of the extinction powder coating is carried out according to the same formula as the formula of the invention.
If the silane coupling agent or the modified silane coupling agent is directly added into the system, the adhesion force of the powder coating film part area is poor, the coating film adhesion force of the powder coating added with the modified resin does not have any problem, and all the performances are optimal.
The above detailed description of a high adhesion matting powder coating and its preparation with reference to the examples is illustrative and not restrictive, several examples being set forth within the limits of the invention, and therefore variations and modifications may be effected without departing from the general inventive concept within the scope thereof.

Claims (7)

1. The high-adhesion extinction powder coating is characterized by comprising the following raw materials in percentage by weight:
10% of modified polyester;
20-30% of low hydroxyl value polyester resin;
20-30% of high hydroxyl value polyester resin;
20-30% of curing agent;
0.5% of pigment;
10-30% of filler;
0.5-2% of an auxiliary agent;
the preparation method of the modified polyester comprises the following steps: mixing the modified silane coupling agent and the low-hydroxyl polyester resin, performing melt extrusion through a double-screw extruder, tabletting and crushing to obtain the modified silane coupling agent;
the preparation method of the modified silane coupling agent comprises the following steps: mixing gamma-aminopropyltriethoxysilane and gamma- (2, 3-epoxypropoxy) ethoxy diethoxy phosphate, and reacting at 60 ℃ for 2h to obtain the compound;
the low hydroxyl value polyester resin and the high hydroxyl value polyester resin are respectively SJ1100 and SJ 1800.
2. The high-adhesion extinction powder coating is characterized in that the molar ratio of the gamma-aminopropyltriethoxysilane to the gamma- (2, 3-epoxypropoxy) ethoxydiethoxy phosphate is 1: 1-1.2.
3. The high-adhesion matting powder coating according to claim 1 or 2, wherein in the preparation method of the modified polyester, the weight percentages of the modified silane coupling agent and the low-hydroxyl polyester resin are 15% and 85%, respectively.
4. The high-adhesion matt powder coating as claimed in claim 1 or 2, wherein the curing agent is a polyurethane powder coating curing agent B1530.
5. High adhesion matting powder coating according to claim 1 or 2 characterized in that said pigment is carbon black; the filler is aluminum hydroxide.
6. High adhesion matting powder coating according to claim 1 or 2 characterized in that the auxiliaries comprise benzoin degassing agent and levelling agent GLP 588.
7. A process for the preparation of a high adhesion matting powder coating according to any one of claims 1 to 6 comprising the following steps: the high-adhesion extinction powder coating is prepared by mixing the raw materials according to the formula ratio by a mixer, melting and extruding the mixture into sheets by a double-screw extruder, grinding the sheets into powder by a mill, and finally sieving the powder by a 200-mesh sieve.
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