CN110255210A - A kind of control method of bucket wheel reclaimer feeding mixture operation - Google Patents
A kind of control method of bucket wheel reclaimer feeding mixture operation Download PDFInfo
- Publication number
- CN110255210A CN110255210A CN201910309130.6A CN201910309130A CN110255210A CN 110255210 A CN110255210 A CN 110255210A CN 201910309130 A CN201910309130 A CN 201910309130A CN 110255210 A CN110255210 A CN 110255210A
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- China
- Prior art keywords
- bucket wheel
- feeding
- control
- wheel reclaimer
- reclaimer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/16—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with rotary pick-up conveyors
- B65G65/20—Paddle wheels
Abstract
The invention discloses a kind of control methods of bucket wheel reclaimer feeding mixture operation, are related to bucket wheel reclaimer feeding control field, including feeding in proportion；Bucket wheel reclaimer parameter setting；Carry out multi-mode control；The information of more bucket wheel reclaimers is shared in intercommunication；Calculate material point range difference and time difference；Control stepping accuracy；Feeding instantaneous flow waveform diagram contrast number is obtained, and records mixed quality；Mixed feeding cumulant in the unit of account time, adjust the more respective parameters of bucket wheel reclaimer, the present invention is shared from data information intercommunication between more bucket wheel reclaimers and bucket wheel machine rotational speed multi-mode controls, obtain many-sided information such as the cumulative amount tendency chart in the unit time compares, instantaneous flow waveform diagram compares, walking position information interface is shown, it reduces feeding driver operation intensity, record feeding mixture process data, improve discharge stability, promote mixed quality and efficiency.
Description
Technical field
The present invention relates to bucket wheel reclaimer feeding control fields, and in particular to a kind of bucket wheel reclaimer feeding mixture operation
Control method.
Background technique
Conventional industries transition and upgrade is obviously accelerated, and steel consumption demand continues to shrink, and smelting industry market competition more swashs
It is strong.Iron and steel enterprise is to improve efficiency, reduce cost, and to fining production, more stringent requirements are proposed.To the ore of different qualities
The ore variety requirement that raw material carries out mixture processing and quality optimization and formed increases, it is therefore an objective to improve the technology of blast fumance
And economic indicator, enhance iron and steel enterprise's market competitiveness.
Bucket wheel reclaimer is one of the capital equipment of current raw material mixture conveying, it is responsible for, and raw material is stacked and feeding adds
The dual role in storehouse.Wherein, more bucket wheel reclaimer feeding mixture operations, exactly to there are the ore of quality discrepancy carry out by
The process of ratio uniform mixing match requires, the mixture of high-efficiency high-quality to meet each iron and steel enterprise to the difference of ore quality
Operation becomes the emphasis of harbour production operation, however mixed precision controlling is the key task of mixed operation.Instantaneous flow is not
The problems such as stable, reclaimer device is asynchronous, and driver's communication is cumbersome, and flow is adjusted not in time, directly affects mixed precision.
Summary of the invention
According to the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to propose a kind of bucket wheel reclaimer
The control method of feeding mixture operation, by the way that shared from data information intercommunication between more bucket wheel reclaimers and bucket wheel machine returns
Rotary speed multi-mode control, to improve mixed quality and efficiency.
A kind of control method of bucket wheel reclaimer feeding mixture operation, comprising:
Feeding in proportion；
Bucket wheel reclaimer parameter setting；
Carry out multi-mode control；
The information of more bucket wheel reclaimers is shared in intercommunication；
Calculate material point range difference and time difference；
Control stepping accuracy；
Feeding instantaneous flow waveform diagram contrast number is obtained, and records mixed quality；
Mixed feeding cumulant, adjusts the more respective parameters of bucket wheel reclaimer in the unit of account time.
Optionally, feeding in proportion, specifically includes:
The more bucket wheel reclaimers are respectively to the various materials of different stockyard positions feeding in proportion, feeding operative employee
Skill is using rotation layering feeding.
Optionally, bucket wheel reclaimer parameter setting specifically includes:
The more respective wheel diameters of bucket wheel reclaimer and walking precision are obtained respectively, take machine to distinguish more bucket wheels
Carry out the setting of layer height, step distance and bucket wheel rotary speed parameter.
Optionally, the layer height control is in 7-8m, and the step distance control is in 0.3-0.6m.
Optionally, multi-mode control is carried out, is specifically included:
Using PID, HMI and handle control model, the rotational speed of each bucket wheel reclaimer is controlled.
Optionally, the information of more bucket wheel reclaimers is shared in intercommunication, is specifically included:
Weighing belt data on flows, oil pump Main motor current, the system work of more bucket wheel machines are realized by control device interaction
Make pressure and location information intercommunication is shared.
Optionally, material point range difference and time difference are calculated, is specifically included:
More bucket wheel reclaimer walking position data of transmission are read by the control device and realize that positions are shared, are calculated
Show that multiple devices material reaches the time difference of point, to realize synchronously control.=
Optionally, stepping accuracy is controlled, is specifically included:
By the control device, adjusts walking little progress coder parameters and travel time is controlled, improve more
The bucket wheel machine feeding step distance precision.
Optionally, feeding instantaneous flow waveform diagram contrast number is obtained, and records mixed quality, is specifically included:
According to the parameter of bucket wheel reclaimer described in the information and Duo Tai, the instantaneous flow of more bucket wheel reclaimers is made
Mixed waveform graph, and record mixed quality.
Optionally, mixed feeding cumulant in the unit of account time, adjusts the more respective ginsengs of bucket wheel reclaimer
Number, specifically includes:
According to the parameter of bucket wheel reclaimer described in the information and Duo Tai, mixed feeding cumulant in the unit of account time,
The more respective parameters of bucket wheel reclaimer are adjusted, the unit time is 10min.
The present invention has the advantages that from data information intercommunication between more bucket wheel reclaimers is shared and bucket wheel machine revolution
The control of speed multi-mode obtains the comparison of cumulative amount tendency chart, the comparison of instantaneous flow waveform diagram, walking position letter in the unit time
Many-sided information such as interface display is ceased, it is steady to reduce feeding driver operation intensity, record feeding mixture process data, raising flow
It is qualitative, promote mixed quality and efficiency.
Detailed description of the invention
Fig. 1 is the flow diagram of the embodiment of the present invention；
Fig. 2 is the control method logical flow chart of bucket wheel reclaimer feeding mixture operation in the embodiment of the present invention；
Fig. 3 is equipment schematic diagram in the embodiment of the present invention；
Fig. 4 is bucket wheel machine feeding mixture operation pile shape schematic diagram in this embodiment of the present invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As an embodiment of the present invention, the present invention proposes a kind of controlling party of bucket wheel reclaimer feeding mixture operation
Method, comprising:
Feeding in proportion；
Bucket wheel reclaimer parameter setting；
Carry out multi-mode control；
The information of more bucket wheel reclaimers is shared in intercommunication；
Calculate material point range difference and time difference；
Control stepping accuracy；
Feeding instantaneous flow waveform diagram contrast number is obtained, and records mixed quality；
Mixed feeding cumulant, adjusts the more respective parameters of bucket wheel reclaimer in the unit of account time.
By the control method of the bucket wheel reclaimer feeding mixture operation, data information between Cong Duotai bucket wheel reclaimer
Intercommunication is shared and the control of bucket wheel machine rotational speed multi-mode, obtains cumulative amount tendency chart comparison in the unit time, instantaneous flow
It is mixed to reduce feeding driver operation intensity, record feeding for many-sided information such as waveform diagram compares, walking position information interface is shown
With process data, discharge stability is improved, promotes mixed quality and efficiency.
It is said below with reference to control method of the presently preferred embodiments of the present invention to the bucket wheel reclaimer feeding mixture operation
It is bright.
Please refer to Fig. 1 and Fig. 2, this method, comprising:
S1) feeding in proportion: more bucket wheel reclaimers respectively to the various materials of different stockyard positions feeding in proportion,
Feeding operating procedure is using rotation layering feeding；
S2) bucket wheel reclaimer parameter setting: obtaining the more respective wheel diameters of bucket wheel reclaimer and walking precision respectively,
Machine is taken to carry out the setting of layer height, step distance and bucket wheel rotary speed parameter respectively more bucket wheels, the control of layer height is in 7-8m, stepping
Distance controlling is in 0.3-0.6m；
S3 it) carries out multi-mode control: using PID, HMI and handle control model, control the revolution of each bucket wheel reclaimer
Speed；
S4) information of more bucket wheel reclaimers is shared in intercommunication: the belt of more bucket wheel machines is realized by control device interaction
Scale data on flows, oil pump Main motor current, system working pressure and location information intercommunication are shared；
S5 material point range difference and time difference) are calculated: more bucket wheel reclaimer rows of transmission are read by control device
It walks position data and realizes that position is shared, multiple devices material is calculated and reaches the time difference of point, to realize synchronous control
System；
S6 stepping accuracy) is controlled: by control device, adjustment walking little progress coder parameters and to travel time progress
Control improves more bucket wheel machine feeding step distance precision；
S7 feeding instantaneous flow waveform diagram contrast number) is obtained, and records mixed quality: according to information and Duo Tai bucket wheel
The parameter of reclaimer, makes the instantaneous flow mixture waveform graph of more bucket wheel reclaimers, and records mixed quality；
S8) mixed feeding cumulant in the unit of account time, adjusts the more respective parameters of bucket wheel reclaimer: according to letter
The parameter of breath and more bucket wheel reclaimers, mixed feeding cumulant in the unit of account time, more bucket wheel reclaimers of adjustment are respectively
Parameter, unit time 10min.
Specifically, referring to Fig. 3, using two bucket wheel reclaimers, respectively R1 bucket wheel reclaimer in the embodiment
With R2 bucket wheel reclaimer, stacker, belt feeder and transferring tower have also been matched, has constituted its mixed production line, two buckets
The material point of reclaimer is taken turns at the TH2 transferring tower in the middle part of 10# belt feeder, constitutes entire mixed work flow.
It is understood that bucket wheel reclaimer control system, bucket wheel machine feeding data monitoring monitoring system, driving it is hydraulic
It stands system, optical fiber and interchanger communication system and middle control Communication processing system constitutes the control device of mixed work flow.
Referring to Fig. 4, be this method mixture operation pile shape schematic diagram, according to two bucket wheel reclaimer basic equipment information,
Such as bucket wheel diameter, walking precision, determine basic reclaiming technology.R1 bucket wheel reclaimer and R2 bucket wheel reclaimer mixture feeding behaviour
Making technique is stepping revolution layering feeding (fan-shaped stepping layering feeding), and bucket wheel is placed on material heap top layer setting, rotation is passed through
Turn control feeding, often get to rotating range, the distance of one section of walking mechanism fine motion setting starts to reversely rotate feeding, until taking
Then unbroken layer returns again to beginning setting, cantilever declines a feeding height, changes layer operation, so recycles.I.e. bucket wheel takes
Material machine steps on corresponding charge level, and operation revolution carries out feeding to material buttress by different level.Feeding section in small ladder-like, layer with
Width is 7-8 meters (a bucket wheel diameter) between layer, is highly 4 meters (half of bucket wheel diameter).It is dynamic using walking step-by-step system
Vehicle, step distance should not be too large, and prevent flow excessive or bored bucket occurs, step motion control is advisable in 0.3 to 0.6 meter of distance, wide
When degree reaches 7-8 meters, carry out changing layer.
Two bucket wheel reclaimer feeding strict control stability of flow, there can be no phenomenons fluctuated (to give target value
± 500t/h), it causes mixed uneven.Feeding flow is not below 500t/h simultaneously, and flow is not easy to control, mixed efficiency mistake
Low phenomenon.When feeding, due to mixing in the case where the factors such as layer height, bucket wheel diameter, step distance and bucket wheel revolving speed determine
The instantaneous flow of raw material is size-controlled in rotational speed, that is to say, that rotational speed is unstable or not easy to control, feeding wink
Shi Liuliang will unstable bad control, it is unstable to eventually lead to mix ratio, and mixture is uneven.So in the embodiment, bucket
Reclaimer rotational speed size is taken turns using multi-mode control (PID, HIM, handle), realizes the control of rotational speed multi-mode.Its
In, handle controls labor intensity maximum, and discharge stability control is poor, generally selects handle big in irregular material buttress feeding
Small control；In operation interface input speed size in HMI control, strength reduction, stability increases, but is not changing
In the case where inputting size, in stock ground, most inner side and outermost flow have significant change trend, need in revolution action process
In, fine tuning interface inputs size；PID control is automatically adjusted according to weighing belt flow, oil pump Main motor current whole process speed, is used
System working pressure matches rotational speed and adjusts bucket wheel revolving speed as monitoring, keeps instantaneous flow more stable.
In order to reliably control rotational speed, rotational speed size control model can be increased in station and select knob, led to
The interface modification HMI and PLC program are crossed, realizes and selects " handle control ", " interface input control ", " PID control " mould in station
Formula.When knob is at " interface input control ", rotary handle only controls gyratory directions, and handle tilt angle no longer controls revolution
Velocity magnitude, rotational speed size need to input at the interface HIM, can directly input, can also put button " increase " or " subtract
It is small " it is adjusted as unit of 1Hz；
When selection " PID control ", rotational speed is controlled according to weighing belt flow, oil pump Main motor current whole process speed
Automatic adjustment, while using system working pressure as monitoring, matching rotational speed adjusts bucket wheel revolving speed；When knob is in " handle control
When system ", rotary handle controls rotational speed size and Orientation (retaining original function).Three kinds of control models can also be in HMI circle
Switched on face, more suitable control model can choose for different pile shape feedings, in this way since may be implemented to revolution
Effective reliable control of speed, to keep instantaneous flow more stable.Realize that two bucket wheel machine data are total by middle control communication
It enjoys, then show that two equipment materials reach the time difference of TH2 tower by sequential operation, to realize synchronously control.Pass through
PLC program design realizes traveling little progress encoder and time control, improves feeding step distance precision.
Weighing belt data on flows, oil pump Main motor current, the system work of more bucket wheel machines are realized by control device interaction
Make pressure and location information intercommunication is shared, while more bucket wheel reclaimer walking position data of transmission are read by control device
It realizes that position is shared, multiple devices material is calculated and reaches the time difference of point, to realize synchronously control；Adjustment row
It walks little progress coder parameters and travel time is controlled, improve more bucket wheel machine feeding step distance precision；According to information
With the parameter of more bucket wheel reclaimers, the instantaneous flow mixture waveform graph of more bucket wheel reclaimers is made, and records mixture
Quality；According to the parameter of information and Duo Tai bucket wheel reclaimer, mixed feeding cumulant in the unit of account time adjusts more buckets
The respective parameter of reclaimer is taken turns, the unit time is 10min in the present embodiment.
In conclusion the present invention has the advantages that sharing and struggling against from data information intercommunication between more bucket wheel reclaimers
The control of turbine rotational speed multi-mode obtains the comparison of cumulative amount tendency chart, the comparison of instantaneous flow waveform diagram, row in the unit time
Many-sided information such as location information interface display is walked, feeding driver operation intensity is reduced, record feeding mixture process data, mentions
High flow capacity stability promotes mixed quality and efficiency.
As known by the technical knowledge, the present invention can pass through the implementation of other essence without departing from its spirit or essential feature
Scheme is realized.Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.
All changes within the scope of the invention or within the scope equivalent to the present invention are included in the invention.
Claims (10)
1. a kind of control method of bucket wheel reclaimer feeding mixture operation characterized by comprising
Feeding in proportion；
Bucket wheel reclaimer parameter setting；
Carry out multi-mode control；
The information of more bucket wheel reclaimers is shared in intercommunication；
Calculate material point range difference and time difference；
Control stepping accuracy；
Feeding instantaneous flow waveform diagram contrast number is obtained, and records mixed quality；
Mixed feeding cumulant, adjusts the more respective parameters of bucket wheel reclaimer in the unit of account time.
2. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 1, it is characterised in that: by than
Example feeding, specifically includes:
To the various materials of different stockyard positions, feeding, feeding operating procedure use the more bucket wheel reclaimers in proportion respectively
Rotation layering feeding.
3. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 1, it is characterised in that: bucket wheel
Reclaimer parameter setting, specifically includes:
The more respective wheel diameters of bucket wheel reclaimer and walking precision are obtained respectively, take machine to carry out layer respectively more bucket wheel
High, step distance and bucket wheel rotary speed parameter setting.
4. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 3, it is characterised in that: described
The high control of layer is in 7-8m, and the step distance control is in 0.3-0.6m.
5. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 1, it is characterised in that: carry out
Multi-mode control, specifically includes:
Using PID, HMI and handle control model, the rotational speed of each bucket wheel reclaimer is controlled.
6. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 1, it is characterised in that: intercommunication
The information for sharing more bucket wheel reclaimers, specifically includes:
Weighing belt data on flows, oil pump Main motor current, the system work pressure of more bucket wheel machines are realized by control device interaction
Power and location information intercommunication are shared.
7. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 6, it is characterised in that: calculate
It material point range difference and time difference, specifically includes:
More bucket wheel reclaimer walking position data of transmission are read by the control device and realize that positions are shared, are calculated more
Platform equipment material reaches the time difference of point, to realize synchronously control.
8. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 6, it is characterised in that: control
Stepping accuracy specifically includes:
By the control device, adjusts walking little progress coder parameters and travel time is controlled, improve described in more
Bucket wheel machine feeding step distance precision.
9. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 6, it is characterised in that: obtain
Feeding instantaneous flow waveform diagram contrast number, and mixed quality is recorded, it specifically includes:
According to the parameter of bucket wheel reclaimer described in the information and Duo Tai, the instantaneous flow mixture wave of more bucket wheel reclaimers is made
Shape curve graph, and record mixed quality.
10. a kind of control method of bucket wheel reclaimer feeding mixture operation according to claim 6, it is characterised in that: meter
Mixed feeding cumulant in the unit time is calculated, the more respective parameters of bucket wheel reclaimer is adjusted, specifically includes:
According to the parameter of bucket wheel reclaimer described in the information and Duo Tai, mixed feeding cumulant, adjustment in the unit of account time
The more respective parameters of bucket wheel reclaimer, the unit time are 10min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910309130.6A CN110255210B (en) | 2019-04-17 | 2019-04-17 | Control method for material taking and mixing operation of bucket wheel reclaimer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910309130.6A CN110255210B (en) | 2019-04-17 | 2019-04-17 | Control method for material taking and mixing operation of bucket wheel reclaimer |
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| Publication Number | Publication Date |
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| CN110255210A true CN110255210A (en) | 2019-09-20 |
| CN110255210B CN110255210B (en) | 2020-11-13 |
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| CN201910309130.6A Expired - Fee Related CN110255210B (en) | 2019-04-17 | 2019-04-17 | Control method for material taking and mixing operation of bucket wheel reclaimer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113537558A (en) * | 2021-06-03 | 2021-10-22 | 广州快批信息科技有限公司 | Method and device for automatically processing upstream synchronization of material demands and terminal equipment |
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| CN105800276A (en) * | 2016-04-05 | 2016-07-27 | 泰富重工制造有限公司 | Reclaiming control system and method for blending reclaimer |
| CN206511670U (en) * | 2017-02-09 | 2017-09-22 | 中科航宇(北京)自动化工程技术有限公司 | A kind of automated job control system of bucket-wheel stacker reclaimer |
| CN107544565A (en) * | 2017-09-26 | 2018-01-05 | 泰富国际工程有限公司 | A kind of reclaimer feeding flow control methods and feeding flow control system |
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2019
- 2019-04-17 CN CN201910309130.6A patent/CN110255210B/en not_active Expired - Fee Related
Patent Citations (4)
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| CN105800276A (en) * | 2016-04-05 | 2016-07-27 | 泰富重工制造有限公司 | Reclaiming control system and method for blending reclaimer |
| CN206511670U (en) * | 2017-02-09 | 2017-09-22 | 中科航宇(北京)自动化工程技术有限公司 | A kind of automated job control system of bucket-wheel stacker reclaimer |
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| CN113537558A (en) * | 2021-06-03 | 2021-10-22 | 广州快批信息科技有限公司 | Method and device for automatically processing upstream synchronization of material demands and terminal equipment |
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