CN110254790A - A kind of novel carrier tape packaging machines double in the same direction - Google Patents
A kind of novel carrier tape packaging machines double in the same direction Download PDFInfo
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- CN110254790A CN110254790A CN201910468022.3A CN201910468022A CN110254790A CN 110254790 A CN110254790 A CN 110254790A CN 201910468022 A CN201910468022 A CN 201910468022A CN 110254790 A CN110254790 A CN 110254790A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000007664 blowing Methods 0.000 claims abstract description 36
- 238000010096 film blowing Methods 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 20
- 229910052782 aluminium Inorganic materials 0.000 claims description 20
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 239000004411 aluminium Substances 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 239000006249 magnetic particle Substances 0.000 claims description 4
- 230000005693 optoelectronics Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000012856 packing Methods 0.000 abstract description 3
- 230000005476 size effect Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 19
- 238000004080 punching Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/065—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses a kind of novel carrier tape packaging machines double in the same direction.The packing machine includes the rack of body structure, slug mold is connected to the center of rack, the vertical passage and two interconnections for being mutually perpendicular to intersect are equipped in slug mold, vertical passage one end is equipped with the first blowing mould group and another be equipped with draws material portion, the left end of interconnection is equipped with extra quality packaging mould group and each interconnection right end is equipped with a second blowing mould group, is sequentially distributed the second blowing mould group from right to left along each carrier band traffic direction, coding idler wheel, film blowing portion, heat seal die group, draws material wheel and reel.The present invention has automation double carrier band packagings in the same direction, and speed of production is fast, and yields is high, no human factor error, intensive simple, the small in size effect of structure.
Description
Technical field
The present invention relates to 3C Product packaging field, in particular to a kind of novel carrier tape packaging machines double in the same direction.
Background technique
3C electronics and IT products are widely used in daily life and industrial and agricultural production, and apply in 3C Product a large amount of small
Size abnormity sheet parts, in traditional mode of production, 3C sheet parts use artificial item packaging, and production efficiency is slow, low output, no
Good product is more, and packaging material is often adhesive in product surface with adhesive tape, is easy degumming phenomenon, can not protect product for a long time.
Summary of the invention
One or more to solve the above-mentioned problems, the present invention provides a kind of novel carrier tape packaging machines double in the same direction.
According to an aspect of the present invention, which includes the rack of body structure, and slug mold is connected to rack
Center, slug mold is interior to be set equipped with a vertical passage for being mutually perpendicular to intersect and two interconnections, vertical passage one end
There is the first blowing mould group and another equipped with material portion is drawn, the left end of interconnection is equipped with extra quality packaging mould group and each interconnection is right
End is equipped with a second blowing mould group,
Extra quality packaging mould group includes body frame, and body frame right end connects orbit portion, and two carrier bands move in orbit portion, and body frame is left
Connecting bracket is held,
Encoding mould group includes that encoder and two coding idler wheels, encoder are connected to orbit portion trailing flank, encoder
Installation is there are two idler wheel is encoded in shaft, and Circle-Array shows several positioning columns, Mei Gebian on the periphery of each coding idler wheel
The positioning column of code idler wheel and the detection hole of a carrier band match,
Two film blowing portions are mounted on above the leading flank of body frame, and film blowing portion conveys heat-sealing film, and heat-sealing film is through orbit portion
Fenestra of crossing enter the upper surface of carrier band,
Two heat-sealing Mo Zu are symmetrically fixed on orbit portion two sides respectively, and the starting of heat seal die group makes heat-sealing film be fitted in carrier band
On,
Drawing material mould group includes main shaft and two drawing material wheels, and main shaft is connected to body frame leading flank, two drawing material by bearing
Wheel key connection axle sleeve draws circumference array on the circumferential surface of material wheel to be connected with several pilot pins, pilot pin and inspection on main shaft
Gaging hole matches, each to draw the annular groove that a contact roller is equipped on the upside of material wheel,
Coiled strip portion includes two reels, and Scroll is connected to the leading flank of bracket by bearing, and Scroll Upper shaft sleeve two
Reel,
It is sequentially distributed the second blowing mould group, coding idler wheel, film blowing portion, heat-sealing from right to left along each carrier band traffic direction
Mould group draws material wheel and reel.
The novel carrier tape packaging machines double in the same direction of the one kind realize the automation extra quality packaging of line, and a punching press is capable of forming more
Sheet stock packaging, and bidirectional crossed arrangement production line, line management is convenient, operation convenient for safeguarding, while using heat-sealing film group
Hot pressing heat-sealing film carries continuous production in carrier band surface, web-like, while encoding mould group and carrying out precision encoding feeding, draws material mould group tool
There is the detection hole for drawing material wheel to use pilot pin direct pull carrier band, original pure friction pulling is changed to precise displacement pilot pin
Constant speed pulls, the beneficial effect is that: first, automation is packed in the same direction, speed of production is fast, and yields is high, no human factor error；
Second, the packing device is realized using friction and the structure that accurately pulls of positioning column, pull precision high, walk about without inclination and
Slipping phenomenon, position precision is high, and rolling speed is fast, and effective protection carrier band and product avoid bad generation；Third, heat-sealing film
On product carrier band, intensity is high for compression moulding, it is not easy to it tears, it being capable of digital preservation product；Fourth, coding mould group uses encoder control
The movement speed and control speed for making carrier band match, and no speed difference generates, and can obtain preferable position precision and pulling
Effect, while reducing and stopping in production, speed of production greatly improves；Fifth, reducing number of workers and the work of maintenance personal
Amount, no human factor error, high production efficiency, speed is fast, high accuracy positioning, and yields is high；Sixth, extra quality packaging mould group, dress
Set simple, small in size, save the cost.
In some embodiments, slug mold includes the retainer of rectangular frame structure, the upper plate installation of retainer
There is stamping cylinder, the telescopic end of stamping cylinder is connected with cope plate, and lower template is equipped on the lower plate of retainer, and lower template is vertical
To the vertical passage and two interconnections for being mutually perpendicular to intersect is equipped with, cope plate is equipped with slug knife, vertical passage
Rear end is equipped with guide component, and guide component includes correcting axis, is set on correcting axis there are two position-limited wheel, the spacing of two position-limited wheels and
Material strip it is of same size.The beneficial effect is that: the slug mold positioning accuracy of the setting is high, can be realized multi-disc material punching.
In some embodiments, the first blowing mould group includes the first charging tray, and the first charging tray is keyed in the first dispensing shaft
On, the first charging tray two sides are fixed by retaining ring, and the first blowing shaft rear end passes through shaft coupling direct connection first servo motor, the first blowing
Axis is connected on the first aluminium pipe by bearing, and the first aluminium pipe is fixed on the trailing flank of rack,
Second blowing mould group includes the second charging tray, and the second charging tray is keyed on the second dispensing shaft, and the second charging tray two sides are logical
It crosses retaining ring to fix, the second blowing shaft rear end is connected to by the second servo motor of shaft coupling direct connection, the second dispensing shaft by bearing
On second aluminium pipe, the second aluminium pipe is fixed on the right end of rack.
In some embodiments, the first blowing mould group is transported in the direction that material strip is run and the second blowing mould group in carrier band
Capable direction is equipped with test section, and test section includes the main body of right-angle bending structure, and the level board of main body is fixed on the first aluminium profiles
On material or the second aluminum profile, an optoelectronic switch is installed on the vertical panel of main body, main body is surrounded by wing plate, on the wing plate of two sides
Opening is offered, opening can pass through carrier band or material strip.The beneficial effect is that: the setting ensure that the accurate conveying of material strip.
In some embodiments, encoder is connected on the side surface of vertical plate, and vertical plate is fixed on orbit portion side surface, is compiled
The shaft of code device passes through the through-hole of vertical plate, and the end of the shaft of encoder is equipped with an axle sleeve, and two coding idler wheels are connected to
Axle sleeve, encodes mould group right end and left end is respectively equipped with a displacement sensor.
In some embodiments, film blowing portion includes putting film axis, puts the leading flank that film axis is fixed on body frame by bearing
Top, puts film axis Upper shaft sleeve there are two side block circle, the spacing of two side block circles and heat-sealing film it is of same size, put film shaft rear end peace
Equipped with magnetic particle damper,
Several retainer components are equipped between film blowing portion and the front end of heat seal die group.The beneficial effect is that: the setting
Film blowing portion's blowing is stablized accurate.
In some embodiments, heat seal die group further includes the Mobile base and fixing seat of L-square structure, fixing seat
Vertical plate is fixed on the trailing flank of orbit portion, and the vertical plate leading flank of Mobile base is equipped with slide unit guide rail cylinder,
It is set on the level board of Mobile base there are two longitudinal slotted hole, the level board two sides of fixing seat are formed with rib, rib
Spacing and Mobile base level board it is of same size, Mobile base is moved forward and backward along rib, and screw element passes through longitudinal slotted hole will
Mobile base is connected with fixing seat, the beneficial effect is that: the setting ensure that accurate adjustable, nothing before and after Mobile base and heat seal die group
Left and right deflection guarantees heat-sealing precision.
The level board rear end secured adjusted block of fixing seat, adjusting block centre are equipped with lateral slotted hole, slotted hole center two
End is equipped with U-shaped breach, and the level board trailing flank of Mobile base is equipped with threaded hole,
Adjust bolt nut thickness and slotted hole it is of same size, the nut gap for adjusting bolt is placed on slotted hole
Interior, the stud for adjusting bolt passes through U-shaped breach and screws in threaded hole, and rotation adjusts the nut of bolt, and nut is limited in slotted hole
Interior, stud drives Mobile base to be moved forward and backward, and screw element passes through slotted hole and Mobile base is fixed on fixing seat.The beneficial effect is that:
The regulating mechanism is easy to operate.
In some embodiments, drawing material wheel includes that core wheel, main side wheel and outboard wheel, main side take turns side and be equipped with flange,
The centre bore of core wheel, outboard wheel centre bore successively on flange, the flange of main side wheel is keyed on main shaft axle sleeve,
Core wheel periphery is formed with the radial slot of circumference array, the width of radial slot and the diameter tight fit of pilot pin, phase
The distance between adjacent pilot pin top is identical with the spacing of adjacent detection wells,
Screw element passes through outboard wheel, the side through-hole of core wheel screws in the flank threads hole of main side wheel, thus by core wheel and
Several pilot pins are fixed on the wheel of main side, the beneficial effect is that: the setting is easy for installation, while facilitating processing, is easy to get
Higher machining accuracy, while some pilot pin is damaged, and is conveniently replaceable, maintenance cost is low.
In some embodiments, pressure die group further includes compression axis, connecting rod, fixed pin shaft and elbow folder, contact roller position
In drawing right above material wheel, contact roller and the gap of drawing material wheel are identical with the thickness of carrier band, are equipped on the inside of the circumferential surface of contact roller
Two annular grooves, annular groove is corresponding with positioning pin position,
Connecting rod one end is vertically fixed and clamped axis and the hinged fixed pin shaft of the other end, fixed pin shaft are fixed on body frame side surface,
Fixed there are two retaining ring on compression axis, contact roller is located between two retaining rings, and contact roller is socketed on compression axis by bearing,
The outer end of compression axis also is provided with a connecting rod, connects into frame by connecting shaft between two connecting rods,
In compression axis side, elbow presss from both sides lower mobile terminal and is connected to connecting rod upper surface, and elbow folder seat of honour end is fixed on the side surface of body frame.
The beneficial effect is that: the adjustable pressure die group is easy to adjust, and pressing force can guarantee steadily in the long term.
It in some embodiments, further include driving portion, driving portion includes driving motor, active synchronization belt wheel, driven same
Walk belt wheel, active V-belt wheel and driven V-belt wheel, driving motor is mounted on body frame trailing flank, on the outrigger shaft of driving motor
Key connection has active synchronization belt wheel, and driven synchronous pulley and active V-belt wheel key connection are on main shaft, driven V-belt wheel key
It is connected in the shaft in coiled strip portion, driven V-belt wheel is connected with active V-belt wheel by V-belt, active synchronization belt wheel and driven
Synchronous pulley passes through synchronous band connection, and driving motor is electrically connected control module.
Detailed description of the invention
Fig. 1 is the schematic three dimensional views of the novel carrier tape packaging machines double in the same direction of one kind of an embodiment of the present invention；
Fig. 2 is the schematic three dimensional views of slug mold shown in Fig. 1；
Fig. 3 is the schematic three dimensional views of the first blowing mould group shown in Fig. 1；
Fig. 4 is the schematic three dimensional views of the second blowing mould group shown in Fig. 1；
Fig. 5 is the schematic three dimensional views of extra quality packaging mould group shown in Fig. 1；
Fig. 6 is driving portion shown in Fig. 5, the schematic three dimensional views for tensing mould group and pressure die group；
Fig. 7 is the schematic three dimensional views that material wheel is drawn shown in Fig. 6；
Fig. 8 is the schematic three dimensional views of pressure die group shown in Fig. 6；
Fig. 9 is the schematic three dimensional views in coiled strip portion shown in Fig. 6；
Figure 10 is the partial enlargement diagram of extra quality packaging mould group shown in Fig. 5；
Figure 11 is the schematic three dimensional views of heat seal die group shown in Fig. 9；
Figure 12 is the schematic three dimensional views of thermal head shown in Figure 11；
Figure 13 is the schematic three dimensional views of coding mould group shown in Fig. 5；
Rack 01, slug mold 02, lower template 020, vertical passage 0201, interconnection 0202, retainer 021, punching press
Cylinder 022, cope plate 023, guide component 024, the first blowing mould group 03, the first charging tray 031, the first dispensing shaft 032, first watches
Take motor 033, the first aluminium pipe 034, the second blowing mould group 04, the second charging tray 041, the second dispensing shaft 042, the second servo motor
043, the second aluminium pipe 044 draws material portion 05, material strip 07, carrier band 08, detection hole 081, heat-sealing film 09, test section 010, main body
011, optoelectronic switch 012, wing plate 013, opening 014,
Extra quality packaging mould group 06, body frame 1, orbit portion 11, bracket 12, cover board 13 draw material mould group 2, and main shaft 21 draws material wheel
22, core wheel 221, main side wheel 222, outboard wheel 223, flange 224, radial slot 225, pilot pin 23, pressure die group 3, contact roller 31,
Annular groove 311, compression axis 32, connecting rod 33, fixed pin shaft 34, elbow folder 35, retaining ring 36 encode mould group 4, encoder 41, coding rolling
Wheel 42, positioning column 421, vertical plate 43, axle sleeve 44, displacement sensor 45, coiled strip portion 5, reel 51, Scroll 52, baffle ring 53, quickly
Film axis 61, side block circle 62, magnetic particle damper 63, heat seal die group 7, lifting cylinder 71, thermal head are put in fixed ring 54, film blowing portion 6
72, fin 721, escape groove 722, Mobile base 73, fixing seat 74, rib 741, adjusting block 75, slotted hole 76, adjusting bolt 77, U
V notch v 78, driving portion 8, driving motor 81, active synchronization belt wheel 82, driven synchronous pulley 83, active V-belt wheel 84, guiding
Portion 9, guiding axis 91, directive wheel 92, retainer component 10, retainer axis 101, retaining ring 102, supporting plate 103.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.It should be noted that used in the following description
Word "front", "rear", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to
Towards or away from the direction of geometric center of specific component.
Fig. 1 to Figure 13 schematically shows a kind of novel carrier band packets double in the same direction of one kind of embodiment according to the present invention
Installation.As shown, the device includes the rack 01 of body structure,
Slug mold 02 is connected to the center of rack 01, and it is logical that a longitudinal direction for being mutually perpendicular to intersect is equipped in slug mold 02
Road 0201 and two interconnections 0202,
0201 one end of vertical passage is equipped with the first blowing mould group 03 and another be equipped with draws material portion 05, a left side for interconnection 0202
End is equipped with extra quality packaging mould group 06 and 0202 right end of each interconnection is equipped with a second blowing mould group 04,
Extra quality packaging mould group 06 includes body frame 1, and 1 right end of body frame connects orbit portion 11, and two carrier bands 08 are in orbit portion 11
It is mobile, 1 left end connecting bracket 12 of body frame,
Coding mould group 4 includes that encoder 41 and two coding idler wheels 42, encoder 41 are connected to 11 trailing flank of orbit portion,
Installation is there are two idler wheel 42 is encoded in the shaft of encoder 41, and Circle-Array shows several on the periphery of each coding idler wheel 42
The positioning column 421 of protrusion, the positioning column 421 of each coding idler wheel 42 and the detection hole 081 of a carrier band 08 match,
Two film blowing portions 6 are mounted on above the leading flank of body frame 1, and film blowing portion 6 conveys heat-sealing film 09, and heat-sealing film 09 passes through
The upper surface of orbit portion 11 crossed fenestra and enter carrier band 08,
Two heat seal die groups 7 are respectively symmetrically fixed on 11 two sides of orbit portion, and the starting of heat seal die group 7 is fitted in heat-sealing film 09
On carrier band 08,
Drawing material mould group 2 includes that main shaft 21 and two drawing material wheels 22, main shaft 21 are connected to 1 leading flank of body frame by bearing,
Two drawing material wheel 22 key connection axle sleeves draw circumference array on the circumferential surface of material wheel 22 to be connected with several positioning on main shaft 21
Needle 23, pilot pin 23 and detection hole 081 match, each to draw the annular groove 311 that a contact roller 31 is equipped on the upside of material wheel 22,
Coiled strip portion 5 includes two reels 51, and Scroll 52 is connected to the leading flank of bracket 12 by bearing, on Scroll 52
Two reels 51 of axle sleeve,
It is sequentially distributed the second blowing mould group 04, coding idler wheel 42, film blowing from right to left along 08 traffic direction of each carrier band
Material wheel 22 and reel 51, draw at heat seal die group 7 in portion 6,
Regular distribution has the material strip 07 of product through the continuous blowing of the first blowing mould group 03 and enters vertical passage 0201, and two
Second blowing mould group 04 conveying at the 08 right both ends of difference of carrier band, and enter corresponding interconnection 0202, carrier band 08 is located at material strip
07 lower section, slug mold 02 draw material portion 05 is longitudinal every time to draw on the product punching on material strip 07 and blanking to two carrier bands 08
The distance of dynamic material strip 07 is the centreline space of two interconnections 0202 away from each lateral high-precision pull distance of drawing material mould group 2
For the spacing of two punching products of outermost end, film blowing portion 6 conveys heat-sealing film 09, and heat seal die group 7 is producing 09 thermoplastic of heat-sealing film
On carrier band 08 after product blanking, the moving distance of the coding measurement of idler wheel 42 carrier band 08, the winding packaging of reel 51 completes the load of product
Band 08.
The novel carrier tape packaging machines double in the same direction of the one kind realize the automation extra quality packaging of line, and a punching press is capable of forming more
Sheet stock packaging, and bidirectional crossed arrangement production line, line management is convenient, operation convenient for safeguarding, while using heat-sealing film group 7
Hot pressing heat-sealing film 09 is carrying 08 surface, web-like carrier band continuous production, while encoding mould group 4 and carrying out precision encoding feeding, draws material
Mould group 2 has the detection hole 081 for drawing material wheel 22 using 23 direct pull of pilot pin carrier band 08, and original pure friction is pulled and is changed
It is pulled at precise displacement pilot pin constant speed, the beneficial effect is that: first, automation is packed in the same direction, speed of production is fast, yields
Height, no human factor error；Second, the packing device realizes the structure accurately pulled using friction and positioning column, essence is pulled
Degree is high, walks about without inclination and slipping phenomenon, and position precision is high, and rolling speed is fast, and effective protection carrier band and product avoid not
Good generation；Third, 09 compression moulding of heat-sealing film is on product carrier band 08, intensity is high, it is not easy to it tears, it being capable of digital preservation product；Its
Four, coding mould group 4 is matched using the movement speed and control speed of encoder control carrier band, and no speed difference generates, and can obtain
It obtains preferable position precision and pulls effect, while reducing and stopping in production, speed of production greatly improves；Fifth, reducing work
People's quantity and the workload of maintenance personal, no human factor error, high production efficiency, speed is fast, high accuracy positioning, yields
It is high；Sixth, extra quality packaging mould group 06, device is simple, small in size, save the cost.
Preferably, slug mold 02 includes the retainer 021 of rectangular frame structure, and the upper plate of retainer 021 is equipped with
Stamping cylinder 022, the telescopic end of stamping cylinder 022 are connected with cope plate 023, are equipped with lower die on the lower plate of retainer 021
Plate 020, lower template 020 is longitudinal to be equipped with the vertical passage 0201 and two interconnections 0202 for being mutually perpendicular to intersect, on
Template 023 is equipped with slug knife, and 0201 rear end of vertical passage is equipped with guide component 024, and guide component 024 includes correcting axis, leads
Set on positive axis there are two position-limited wheel, the spacing of two position-limited wheels and material strip 07 it is of same size.The beneficial effect is that: the setting
02 positioning accuracy of slug mold is high, can be realized multi-disc material punching.
Preferably, the first blowing mould group 03 includes the first charging tray 031, and the first charging tray 031 is keyed in the first dispensing shaft 032
On, 031 two sides of the first charging tray are fixed by retaining ring, and 032 rear end of the first dispensing shaft passes through shaft coupling direct connection first servo motor
033, the first dispensing shaft 032 is connected on the first aluminium pipe 034 by bearing, after the first aluminium pipe 034 is fixed on rack 01
Side,
Second blowing mould group 04 includes the second charging tray 041, and the second charging tray 041 is keyed on the second dispensing shaft 042, and second
041 two sides of charging tray are fixed by retaining ring, and by the second servo motor of shaft coupling direct connection 043, second puts 042 rear end of the second dispensing shaft
Material axis 042 is connected on the second aluminium pipe 044 by bearing, and the second aluminium pipe 044 is fixed on the right end of rack 01.
Preferably, the first blowing mould group 03 is run in the direction that material strip 07 is run and the second blowing mould group 04 in carrier band 08
Direction be equipped with test section 010, test section 010 includes the main body 011 of right-angle bending structure, and the level board of main body 011 is fixed
On the first aluminum profile 034 or the second aluminum profile 044, an optoelectronic switch 012, main body 011 are installed on the vertical panel of main body 011
It is surrounded by wing plate 013, opening 014 is offered on the wing plate 013 of two sides, opening 014 can pass through carrier band 08 or material strip 07.Its
Beneficial effect is: the setting ensure that the accurate conveying of material strip.
Preferably, encoder 41 is connected on the side surface of vertical plate 43, and vertical plate 43 is fixed on 11 side surface of orbit portion, coding
The shaft of device 41 passes through the through-hole of vertical plate 43, and the end of the shaft of encoder 41 is equipped with an axle sleeve 44, two coding idler wheels
42 are connected to axle sleeve 44,
081 clearance fit of size and detection hole of positioning column 421, the arc length of adjacent positioned column 421 are adjacent detection
The several times of the spacing in hole 081,
Coding 4 right end of mould group and left end are respectively equipped with a displacement sensor 45, and two displacement sensors 45 pass through peace
Loading board is separately fixed at 11 side of orbit portion, and displacement sensor 45 is located at the top of detection hole 081, and displacement sensor 45 passes through survey
Feedback signal is carried out in amount 081 position of detection hole, and displacement sensor 45 is electrically connected control module.The beneficial effect is that: the volume of the setting
4 delivery precision of code mould group is high, and correction is timely.
Preferably, film blowing portion 6 includes putting film axis 61, puts film axis 61 and is fixed on above the leading flank of body frame 1 by bearing,
61 Upper shaft sleeve of film axis is put there are two side block circle 62, the spacing of two side block circles 62 and heat-sealing film 09 it is of same size, put film axis 61
Rear end is equipped with magnetic particle damper 63,
Several retainer components 10 are equipped between film blowing portion 6 and the front end of heat seal die group 7, heat-sealing film 09 is through retainer component
10, the upper surface of orbit portion 11 crossed fenestra and enter carrier band 08, retainer component 10 include retainer axis 101 and four retaining rings 102,
Retaining ring 102 is fixed on retainer axis 101 by positioning pin, the width and heat-sealing film 09 between adjacent retaining ring 102 it is of same size,
101 rear end of retainer axis is fixed on 103 leading flank one end of supporting plate, and 103 other end of supporting plate is mounted on 1 trailing flank of body frame.It is beneficial to effect
Fruit is: 6 blowing of film blowing portion of the setting is stablized accurate.
Preferably, heat seal die group 7 further includes the Mobile base 73 and fixing seat 74 of L-square structure, the vertical plate of fixing seat 74
It is fixed on the trailing flank of orbit portion 11, the vertical plate leading flank of Mobile base 73 is equipped with slide unit guide rail cylinder 71,
It is set on the level board of Mobile base 73 there are two longitudinal slotted hole, the level board two sides of fixing seat 74 are formed with rib
741, the level board of the spacing and Mobile base 73 of rib 741 it is of same size, Mobile base 73 along rib 741 be moved forward and backward, screw thread
Part passes through longitudinal slotted hole and connects Mobile base 73 and fixing seat 74, the beneficial effect is that: the setting ensure that Mobile base and
Accurate adjustable, no left and right deflection before and after heat seal die group, guarantees heat-sealing precision.
The level board rear end secured adjusted block 75 of fixing seat 74 is equipped with lateral slotted hole 76 among adjusting block 75, oval
76 center both ends of hole are equipped with U-shaped breach 78, and the level board trailing flank of Mobile base 73 is equipped with threaded hole,
Adjust bolt 77 nut thickness and slotted hole 76 it is of same size, adjust bolt 77 nut gap be placed on length
In circular hole 76, the stud for adjusting bolt 77 passes through U-shaped breach 78 and screws in threaded hole, and rotation adjusts the nut of bolt 77, nut quilt
It is limited in slotted hole 76, stud drives Mobile base 73 to be moved forward and backward, and screw element passes through slotted hole and is fixed on Mobile base 73
Reservation 74.The beneficial effect is that: the regulating mechanism is easy to operate.
Preferably, thermal head 72 is located at 09 top of heat-sealing film, and the starting of slide unit guide rail cylinder 71 drives thermal head 72 to decline, from
And it is fitted in heat-sealing film 09 on carrier band 08,72 lower surface of thermal head is set there are three fin 721, is formed between adjacent lugs 721
Escape groove 722, escape groove 722 and 08 upper surface of carrier band match.
Preferably, drawing material wheel 22 includes core wheel 221, main side wheel 222 and outboard wheel 223, and 222 sides are taken turns equipped with convex in main side
Edge 224, the centre bore of core wheel 221, outboard wheel 223 centre bore successively axle sleeve is on flange 224, the flange 224 of main side wheel 222
It is keyed on main shaft 21,
221 periphery of core wheel is formed with the radial slot 225 of circumference array, the width of radial slot 225 and pilot pin 23 it is straight
Diameter tight fit, the distance between 23 top of adjacent positioned needle is identical with the spacing of adjacent detection wells 081,
Screw element passes through outboard wheel 223, the side through-hole of core wheel 221 screws in the flank threads hole that main side takes turns 222, thus will
Core wheel 221 and several pilot pins 23 are fixed on main side wheel 222, the beneficial effect is that: the setting is easy for installation, while side
Just it processes, is easy to get higher machining accuracy, while some pilot pin is damaged, and is conveniently replaceable, maintenance cost is low.
Pressure die group 3 further includes compression axis 32, connecting rod 33, fixed pin shaft 34 and elbow folder 35, and contact roller 31, which is located at, draws material
Right above wheel 22, contact roller 31 and the gap of drawing material wheel 22 are identical with the thickness of carrier band 08, on the inside of the circumferential surface of contact roller 31
If there are two annular grooves 311, annular groove 311 and 23 position of pilot pin are corresponding,
33 one end of connecting rod is vertically fixed and clamped axis 31 and the hinged fixed pin shaft 34 of the other end, fixed pin shaft 34 are fixed on body frame
1 side surface, fixed there are two retaining ring 36 on compression axis 32, contact roller 31 is located between two retaining rings 36, and contact roller 31 passes through axis
It holds and is socketed on compression axis 32,
The outer end of compression axis 31 also is provided with a connecting rod 33, connects into frame by connecting shaft between two connecting rods 33,
In 31 side of compression axis, the lower mobile terminal of elbow folder 35 is connected to 33 upper surface of connecting rod, and elbow presss from both sides 35 seat of honour ends and is fixed on body frame 1
Side surface.The beneficial effect is that: the adjustable pressure die group is easy to adjust, and pressing force can guarantee steadily in the long term.
Preferably, coiled strip portion 5 includes quick fixed ring 54, and one is equipped on Scroll 52 and dials key, baffle ring 53 and two
A reel 51, which is mounted on, to be dialled on key, and 51 medial surface of reel is bonded baffle ring 53, and 51 lateral surface of reel is bonded quick fixed ring 54, quickly
54 axle sleeve of fixed ring is on Scroll 52.
Quick fixed ring 54 is equipped with a notch, and notch two sides are respectively formed with through-hole and threaded hole, peace in notch
Elastic pressuring plate is filled, screw element passes through through-hole and elastic pressuring plate screws in threaded hole to which quick fixed ring is fixed on Scroll 52
On,
The left side of material mould group 2 is drawn to be equipped with guide part 9, guide part 9 includes guiding axis 91 and directive wheel 92, and guiding axis 91 is solid
Be scheduled on the side surface of body frame 1, directive wheel 92 is connected to guiding axis 91 by bearing, and 91 two sides of directive wheel form wheel rim, wheel rim it
Between relative distance and carrier band 08 width gaps cooperation.The beneficial effect is that: the coiled strip portion rolling speed precision of the setting is high.
It preferably, further include driving portion 8, driving portion 8 includes driving motor 81, active synchronization belt wheel 82, driven synchronous belt
Wheel 83, active V-belt wheel 84 and driven V-belt wheel 85, driving motor 81 are mounted on 1 trailing flank of body frame, driving motor 81
Key connection has active synchronization belt wheel 82 on outrigger shaft, and driven synchronous pulley 83 and the key connection of active V-belt wheel 84 are in main shaft 21
On, for the driven key connection of V-belt wheel 85 in the shaft in coiled strip portion 5, driven V-belt wheel 85 and active V-belt wheel 84 pass through V-belt
Connection, active synchronization belt wheel 82 and driven synchronous pulley 83 are electrically connected control module by synchronous band connection, driving motor 81.Its
Beneficial effect is: the driving portion draws material mould group using a driving motor toothed belt transmission driving, and V-belt drive drives coiled strip
Portion, it is easier to guarantee to pull speed consistent with rolling speed, no speed difference phenomenon, while integrated form driving is small in size, energy benefit
With rate height.
Preferably, step groove is formed on orbit portion 11, step groove and the lower surface of carrier band 08 match, orbit portion
11 upper surfaces are equipped with cover board 13, and cover board 13 is equipped with evacuation aperture.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (10)
1. a kind of novel carrier tape packaging machines double in the same direction, which is characterized in that the rack (01) including body structure, slug mold (02)
It is connected to the center of the rack (01), is equipped with a vertical passage for being mutually perpendicular to intersect in the slug mold (02)
(0201) and two interconnections (0202), described vertical passage (0201) one end is equipped with the first blowing mould group (03) and another
Equipped with material portion (05) is drawn, the left end of the interconnection (0202) is equipped with extra quality packaging mould group (06) and each interconnection
(0202) right end is equipped with a second blowing mould group (04),
The extra quality packaging mould group (06) includes body frame (1), and body frame (1) right end connects orbit portion (11), two carrier bands
(08) it is moved in the orbit portion (11), body frame (1) the left end connecting bracket (12),
Encoding mould group (4) includes encoder (41) and two coding idler wheels (42), and the encoder (41) is connected to the rail
Road portion (11) trailing flank, there are two the coding idler wheel (42), each codings for installation in the shaft of the encoder (41)
Circle-Array shows the positioning column (421) of several protrusions, the institute of each coding idler wheel (42) on the periphery of idler wheel (42)
The detection hole (081) for stating positioning column (421) and a carrier band (08) matches,
Two film blowing portions (6) are mounted on above the leading flank of the body frame (1), and film blowing portion (6) conveys heat-sealing film
(09), the upper surface crossing fenestra enter the carrier band (08) of the heat-sealing film (09) through the orbit portion (11),
Two heat seal die groups (7) are respectively symmetrically fixed on the orbit portion (11) two sides, and heat seal die group (7) starting makes described
Heat-sealing film (09) is fitted on the carrier band (08),
Drawing material mould group (2) includes main shaft (21) and two drawing material wheels (22), and the main shaft (21) is connected to described by bearing
Body frame (1) leading flank, two drawing material wheel (22) key connection axle sleeves are on the main shaft (21), the circle for drawing material wheel (22)
Circumference array is connected with several pilot pins (23) in perimeter surface, and the pilot pin (23) and the detection hole (081) match,
Each annular groove (311) drawn on the upside of material wheel (22) equipped with a contact roller (31),
Coiled strip portion (5) includes two reels (51), and Scroll (52) is connected to the leading flank of the bracket (12), institute by bearing
Scroll (52) Upper shaft sleeve two described reels (51) are stated,
It is sequentially distributed the second blowing mould group (04), coding rolling from right to left along each described carrier band (08) traffic direction
Take turns (42), film blowing portion (6), the heat seal die group (7), the drawing material wheel (22) and the reel (51).
2. the novel carrier tape packaging machines double in the same direction of one kind according to claim 1, which is characterized in that the slug mold (02)
The upper plate of retainer (021) including rectangular frame structure, the retainer (021) is equipped with stamping cylinder (022), described
The telescopic end of stamping cylinder (022) is connected with cope plate (023), is equipped with lower template on the lower plate of the retainer (021)
(020), the lower template (020) is longitudinally equipped with a vertical passage (0201) for being mutually perpendicular to intersect and two interconnections
(0202), the cope plate (023) is equipped with slug knife, and vertical passage (0201) rear end is equipped with guide component (024), institute
Stating guide component (024) includes correcting axis, is set on the correcting axis there are two position-limited wheel.
3. the novel carrier tape packaging machines double in the same direction of one kind according to claim 1, which is characterized in that the first blowing mould group
It (03) include the first charging tray (031) that the first charging tray (031) key connection is on the first dispensing shaft (032), first charging tray
(031) two sides are fixed by retaining ring, and the first dispensing shaft (032) rear end passes through shaft coupling direct connection first servo motor (033),
First dispensing shaft (032) is connected on the first aluminium pipe (034) by bearing, and first aluminium pipe (034) is fixed on
The trailing flank of the rack (01),
The second blowing mould group (04) includes the second charging tray (041), and the second charging tray (041) key connection is in the second dispensing shaft
(042) on, the second charging tray (041) two sides are fixed by retaining ring, and the second dispensing shaft (042) rear end is straight by shaft coupling
Joining the second servo motor (043), second dispensing shaft (042) is connected on the second aluminium pipe (044) by bearing, and described
Two aluminium pipes (044) are fixed on the right end of the rack (01).
4. the novel carrier tape packaging machines double in the same direction of one kind according to claim 3, which is characterized in that the first blowing mould group
(03) it is all provided in the direction of material strip (07) operation and the second blowing mould group (04) in the direction of carrier band (08) operation
Have test section (010), the test section (010) includes the main body (011) of right-angle bending structure, the level of the main body (011)
Plate is fixed on first aluminum profile (034) or second aluminum profile (044), is pacified on the vertical panel of the main body (011)
An optoelectronic switch (012) is filled, the main body (011) is surrounded by wing plate (013), opens up on the wing plate (013) of two sides
Have opening (014), the opening (014) can pass through the carrier band (08) or the material strip (07).
5. the novel carrier tape packaging machines double in the same direction of one kind according to claim 1, which is characterized in that the encoder (41) is even
It connects on the side surface of vertical plate (43), the vertical plate (43) is fixed on the orbit portion (11) side surface, the encoder (41)
Shaft pass through the through-hole of the vertical plate (43), the end of the shaft of the encoder (41) is equipped with an axle sleeve (44), two
A coding idler wheel (42) is connected to the axle sleeve (44),
Coding mould group (4) right end and left end are respectively equipped with a displacement sensor (45).
6. the novel carrier tape packaging machines double in the same direction of one kind according to claim 5, which is characterized in that film blowing portion (6)
Including putting film axis (61), the film axis (61) of putting is fixed on above the leading flank of the body frame (1) by bearing, described to put film axis
(61) Upper shaft sleeve is there are two side block circle (62), the spacing of two side block circles (62) and the width phase of the heat-sealing film (09)
Together, described film axis (61) rear end of putting is equipped with magnetic particle damper (63),
Several retainer components (10) are equipped between film blowing portion (6) and the front end of the heat seal die group (7).
7. the novel carrier tape packaging machines double in the same direction of one kind according to claim 6, which is characterized in that the heat seal die group (7)
It further include the Mobile base (73) and fixing seat (74) of L-square structure, the vertical plate of the fixing seat (74) is fixed on the track
The vertical plate leading flank of the trailing flank in portion (11), the Mobile base (73) is equipped with slide unit guide rail cylinder (71),
It is set on the level board of the Mobile base (73) there are two longitudinal slotted hole, the level board two sides of the fixing seat (74) are formed
Have rib (741), of same size, the Mobile base of the level board of the spacing and Mobile base (73) of the rib (741)
(73) it is moved forward and backward along the rib (741),
The level board rear end secured adjusted block (75) of the fixing seat (74), the adjusting block (75) is intermediate to be equipped with the oval of transverse direction
Hole (76), slotted hole (76) the center both ends are equipped with U-shaped breach (78), and the level board trailing flank of the Mobile base (73) is installed
There is threaded hole.
8. the novel carrier tape packaging machines double in the same direction of one kind according to claim 6, which is characterized in that drawing material wheel (22) packet
Core wheel (221), main side wheel (222) and outboard wheel (223) are included, the main side wheel (222) side is equipped with flange (224), described
The centre bore of core wheel (221), the outboard wheel (223) centre bore successively axle sleeve is on the flange (224), the main side wheel
(222) the flange (224) is keyed on the main shaft (21),
Core wheel (221) periphery is formed with the radial slot (225) of circumference array, the width of the radial slot (225) and institute
State the diameter tight fit of pilot pin (23), the distance between adjacent described pilot pin (23) top and the adjacent detection hole
(081) spacing is identical.
9. the novel carrier tape packaging machines double in the same direction of one kind according to claim 8, which is characterized in that the pressure die group (3)
It further include compression axis (32), connecting rod (33), fixed pin shaft (34) and elbow folder (35), the contact roller (31) is located at drawing material
Wheel (22) surface, the contact roller (31) and the gap for drawing material wheel (22) identical, the institute with the carrier band thickness of (08)
State annular groove (311), the annular groove (311) and the pilot pin (23) there are two setting on the inside of the circumferential surface of contact roller (31)
Position is corresponding,
Described connecting rod (33) one end is vertically fixed and clamped axis (31) and the other end hingedly fixed pin shaft (34), the fixed pin
Axis (34) is fixed on the body frame (1) side surface, and there are two retaining ring (36), the contact rollers for fixation on the compression axis (32)
(31) it is located between two retaining rings (36), the contact roller (31) is socketed on the compression axis (32) by bearing,
The outer end of the compression axis (31) also is provided with the connecting rod (33), passes through connecting shaft between two connecting rods (33)
Frame is connected into,
Mobile terminal is connected to the connecting rod (33) upper surface, the elbow folder under the compression axis (31) side, the elbow folder (35)
(35) seat of honour end is fixed on the side surface of the body frame (1).
10. the novel carrier tape packaging machines double in the same direction of one kind according to claim 9, which is characterized in that further include driving portion
(8), the driving portion (8) includes driving motor (81), active synchronization belt wheel (82), driven synchronous pulley (83), active V-belt
(84) and driven V-belt wheel (85) are taken turns, the driving motor (81) is mounted on the body frame (1) trailing flank, the driving electricity
There is the active synchronization belt wheel (82) key connection on the outrigger shaft of machine (81), the driven synchronous pulley (83) and the active
V-belt wheel (84) is keyed on the main shaft (21), and driven V-belt wheel (85) key connection is in the coiled strip portion (5)
In shaft, the driven V-belt wheel (85) is connected with the active V-belt wheel (84) by V-belt, the active synchronization belt wheel
(82) pass through synchronous band connection with the driven synchronous pulley (83).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910468022.3A CN110254790A (en) | 2019-05-31 | 2019-05-31 | A kind of novel carrier tape packaging machines double in the same direction |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910468022.3A CN110254790A (en) | 2019-05-31 | 2019-05-31 | A kind of novel carrier tape packaging machines double in the same direction |
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| CN110254790A true CN110254790A (en) | 2019-09-20 |
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| CN114408642A (en) * | 2022-03-30 | 2022-04-29 | 常州欣盛半导体技术股份有限公司 | Ratchet wheel for conveying COF carrier tape and use method thereof |
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