CN110253444A - A kind of sand washing method in outfield peculiar to vessel - Google Patents
A kind of sand washing method in outfield peculiar to vessel Download PDFInfo
- Publication number
- CN110253444A CN110253444A CN201910516594.4A CN201910516594A CN110253444A CN 110253444 A CN110253444 A CN 110253444A CN 201910516594 A CN201910516594 A CN 201910516594A CN 110253444 A CN110253444 A CN 110253444A
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- CN
- China
- Prior art keywords
- sand
- outfield
- peculiar
- suction pipe
- dust cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of sand washing methods in outfield peculiar to vessel, specifically includes the following steps: silt box is placed on the mobile apparatus;Dust cover is pressed on hull plate, the installation collection sand conduit between dust cover and silt box;Vaccum suction pipe is installed on the side wall of dust cover;Compressed air is passed through into vaccum suction pipe, the sand grains in silt box enters vaccum suction pipe from sand tube is inhaled, and ejects from sand washing tube head and strike hull plate surface, disposes the attachment on hull plate surface.Method of the invention is applicable in the construction of ship outfield, improves the continuity of entire work progress, to achieve the purpose that reduce operation intensity, improve production efficiency, reduces the dependence to manual labor.
Description
Technical field
The present invention relates to shipbuilding technical field more particularly to a kind of sand washing methods in outfield peculiar to vessel.
Background technique
According to the international standard that steel plate derusts, shipbuilding applies in general to two standards of Sa3 and Sa2.5.Wherein Sa3 is wanted
Expression is asked, for shipbuilding steel plate after processing of rust removing, surface does not have visible grease and dirt, without oxide skin and iron rust, metal watch
Face is in uniform metallic luster;And Sa2.5 require indicate, shipbuilding steel plate after processing of rust removing, surface do not have visible grease and
Dirt without oxide skin and iron rust, but allows to remain the slight color spot of dotted or striated.
Referring to two standards of Sa3 and Sa2.5, the construction method of shipbuilding steel plate derusting is corresponding in turn to as sand washing derusting and craft
Polishing derusting.The difference of two kinds of construction methods is mainly manifested in, and sand washing derusting intensively equably hits surface of steel plate by ball blast,
Though this kind of method can preferably remove the attachment on steel sheet metal surface, derusting effect is thorough, it depends critically upon large size
Scouring equipment and site requirements, therefore apply in general to internal field construction;And manual grinding derusting comparatively operate it is more convenient,
Suitable for outfield operation, but construction quality is poor, there are flaws, and artificial occupancy is more, and operating efficiency is low.
Summary of the invention
In view of this, the present invention provides a kind of sand washing method in outfield peculiar to vessel, to solve to exist in above-mentioned background technique
The problem of.
A kind of sand washing method in outfield peculiar to vessel, specifically includes the following steps:
Step 1: silt box is placed on the mobile apparatus;
Step 2: dust cover being covered on hull plate, installation collection sand conduit, the collection sand between dust cover and silt box
One end of conduit is connected with dust cover, the other end is connected with silt box;
Step 3: vaccum suction pipe is installed on the side wall of dust cover,
The vaccum suction pipe includes vacuum tubings, and one end of the vacuum tubings is equipped with air inlet, the other end is equipped with sand export, very
It is oblique on the outside of the middle part of blank pipe body to be arranged with sand-feeding tube;The air inlet of vacuum tubings is connected with air inlet pipe, sand export and setting
Sand washing tube head on dust cover is connected, sand-feeding tube is connected with sand suction pipe, and the other end of sand suction pipe is inserted in silt box;It is described
Solar term mouth is provided in the tube body of vacuum tubings air inlet section,
Step 4: compressed air is passed through in Xiang Jinqi leather hose, the sand grains in silt box enters vaccum suction pipe from rubber pipe is inhaled, and from
Sand clean out pipe primary drying goes out to strike hull plate surface, disposes the attachment on hull plate surface.
Preferably, the silt box is the interior hollow box body structure that top is equipped with ventilative web plate, is set below ventilative web plate
It is equipped with isolation sponge.
Preferably, the inner section of the solar term mouth is pyramidal, and the inner cavity chamber of solar term mouth is gradually reduced along airintake direction.
Preferably, angle formed by the air inlet section of the sand-feeding tube and vacuum tubings is 30 ° -45 °.
Preferably, dustproof sponge is coated on the outside of the collection sand conduit.
Preferably, the dustproof sponge with a thickness of 3mm-5mm.
Preferably, the collection sand conduit is the cylindrical conduit being made using web plate, or using with several through-holes
The cylindrical conduit that is made of steel plate.
Preferably, of length no more than 2m of the sand suction pipe.
Preferably, sponge press strip is installed between the dust cover and the contact surface of hull plate.
Preferably, the mobile device is using hydraulic car or mobile open frame.
The beneficial effects of the present invention are:
The present processes sand washing derust when, can one side sand washing, on one side carry out sand grains recycling, improve entire work progress
Continuity, thus achieve the purpose that reduce operation intensity, improve production efficiency, reduce the dependence to manual labor;
It, can be with the variation of worker's operating location when sand washing and since entire sand flushing device is placed on hydraulic car or mobile open frame
The mobile sand flushing device of meaning, gets rid of the constraint of fixed construction area, can apply it in the construction of ship outfield, improve
The portability of sand flushing device, scouring equipment structure is simple, easily manufactured, low in cost, easy maintenance, convenient in ship system
Make field popularization.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for this field
For those of ordinary skill, without creative efforts, it can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is sandblasting state diagram of the invention.
Fig. 2 is the structural schematic diagram of vaccum suction pipe.
Fig. 3 is collision path figure of the sand grains in vaccum suction pipe.
The meaning of figure label are as follows:
1 is vaccum suction pipe, and 2 be air inlet pipe, and 3 be sand suction pipe, and 4 be ventilative web plate, and 5 be silt box, and 6 be sand grains, and 7 be hull steel
Plate, 8 be dust cover, and 9 be sand washing tube head, and 10 be sponge press strip, and 11 be collection sand conduit, and 12 be isolation sponge, and 13 be vacuum tubings,
14 be air inlet, and 15 be sand export, and 16 be sand-feeding tube, and 17 be solar term mouth.
Specific embodiment
For a better understanding of the technical solution of the present invention, being retouched in detail to the embodiment of the present invention with reference to the accompanying drawing
It states.
It will be appreciated that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.
Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts all
Other embodiments shall fall within the protection scope of the present invention.
The application is described in further detail below by specific embodiment and in conjunction with attached drawing.
In the description of the present application unless specifically defined or limited otherwise, " connection " may be a fixed connection, can also be with
It is to be detachably connected, or be integrally connected;It can be directly connected, it can also be indirectly connected through an intermediary.For ability
For the those of ordinary skill in domain, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the description of this specification, it is to be understood that "upper", "lower" described in the embodiment of the present application, "left", "right"
The equal nouns of locality are described with angle shown in the drawings, should not be construed as the restriction to the embodiment of the present application.In addition,
In context, it is also necessary to which understanding can not only when mentioning an element and being connected to another element "upper" or "lower"
It is enough connected directly between another element "upper" or "lower", another element "upper" can also be indirectly coupled to by intermediary element
Or "lower".
The embodiment of the present invention provides a kind of sand washing method in outfield peculiar to vessel, and this method is using sand flushing device to the hull steel in outfield
Plate carries out processing of rust removing, alleviates the intensity of derusting operation, reduces the dependence to manual labor, also improves construction effect
Rate.
The sand flushing device includes vaccum suction pipe 1, air inlet pipe 2, inhales sand tube 3, dust cover 8,5 sum aggregate sand conduit of silt box
11。
Vaccum suction pipe 1 includes vacuum tubings 13, and one end of the vacuum tubings 13 is equipped with air inlet 14, the other end is equipped with
Sand mouth 15.
It is provided with solar term mouth 17 in the tube body of 13 air inlet section of vacuum tubings, for limiting overflowing end face, improves air inlet
Flow velocity, to form a vacuum chamber in 17 rear end of solar term mouth rapidly.In the present embodiment, the inner section of the solar term mouth 17 is frustum
The inner cavity chamber of shape, solar term mouth 17 is gradually reduced along airintake direction.
The middle part of the vacuum tubings 13 is oblique to be arranged with sand-feeding tube 16, and sand-feeding tube 16 is connected with vacuum tubings 13.
Due to the metallic grit that sand washing uses, relative to water or dust, individual is larger, and in irregular shape, in order to reduce sand grains with
The collision of tube wall reduces the kinetic energy rejection of sand grains, improves sand washing effect, avoids suction pipe blocking, sand-feeding tube is in tilted layout,
In the present embodiment, angle formed by the air inlet section of sand-feeding tube 16 and vacuum tubings 13 is 30 ° -45 °.
The air inlet of vaccum suction pipe 1 is connected with air inlet pipe 2, sand export 15 is arranged in dust cover 8, sand-feeding tube 16 and inhales
Sandpipe 3 is connected.
According to bernoulli principle, the conservation of mechanical energy of fluid, it may be assumed that kinetic energy+gravitional force+pressure potential=constant.Therefore,
In contour flowing, flow velocity is big, and pressure is with regard to small.And according to Venturi effect, in restricted flow, by reducing flow section,
There is the phenomenon that flow velocity increase in fluid, and flow velocity and flow section are inversely proportional.Therefore, the vacuum of the application is used in sand flushing device
After suction pipe 1, after the air inlet 14 of vaccum suction pipe 1 is passed through compressed air, compressed air passes through the solar term mouth inside vaccum suction pipe
17, overflowing end face is reduced, and induction air flow ratio is further increased, and forms a vacuum chamber in the rear side of solar term mouth 17, therefore,
After the sand-feeding tube 16 of vaccum suction pipe 1 connects sand suction pipe 3, it may be implemented to inhale sand function.
The other end of the sand suction pipe 3 is inserted in silt box 5, the silt box 5 be top be equipped with ventilative web plate 4 it is interior in
Empty body structure, the lower section of ventilative web plate 4 are provided with isolation sponge 12.The silt box 5 passes through collection sand conduit 11 and dust cover 8
It is connected, when leading sand, sand dust is flown upward in order to prevent, can coat one layer of dustproof sponge, the present embodiment in the outside of collection sand conduit 11
In, dustproof sponge with a thickness of 3mm-5mm, the dustproof sponge of the thickness while dust-proof, also can guarantee collection sand conduit it is saturating
Gas.
The dust cover 8 covers on hull plate 7, mountable sponge between dust cover 8 and the contact surface of hull plate 7
The gas permeability of press strip 10, sponge press strip 10 is good compared with rubber material, and can play dust-proof effect, when the punching of sand washing tube head 9 is taken out of largely
When sand ball and air-flow, dust cover can be effectively compressed, the sand dust reduced in dust cover 8 is diffused into atmosphere.
Collecting sand conduit 11 is the cylindrical conduit being made using web plate, or using the steel plate production with several through-holes
Made of cylindrical conduit.
The sand washing method in outfield peculiar to vessel of the application, specifically includes the following steps:
Step 1: silt box 5 being placed on the mobile apparatus, hydraulic car or mobile open frame can be used in mobile device.
Step 2: dust cover 8 is covered on hull plate 7 and (dust cover is manually pressed in hull plate by staff
On), sponge press strip 10 is installed between dust cover 8 and the contact surface of hull plate 7.Collection is installed between dust cover 8 and silt box 5
Sand conduit 11, one end of the collection sand conduit 11 is connected with dust cover 8, the other end is connected with silt box 5.
Step 3: the sand export 15 of vaccum suction pipe 1 being connected with the sand washing tube head 9 on the side wall of dust cover 8, in vacuum
The air inlet 14 of suction pipe installs air inlet pipe 2, sand-feeding tube 16 installs sand suction pipe 3, and the other end of sand suction pipe 3 is inserted in silt box 5.For
Guarantee to inhale the pressure difference of sand, in the present embodiment, of length no more than 2m of sand suction pipe 3.
Step 4: compressed air is passed through into air inlet pipe 2, the sand grains in silt box 5 enters vaccum suction pipe 1 from rubber pipe is inhaled,
And sand washing tube head 9 is entered from the sand export of vaccum suction pipe 15, it is ejected from sand washing tube head 9 and strikes 7 surface of hull plate, clearly
The attachment on 7 surface of hull plate is removed, sand grains is recovered in silt box 5 by collecting sand conduit 11.In this way when sand washing derusts,
Can one side sand washing, on one side carry out sand grains recycling, improve the continuity of entire work progress, thus reach reduce operation it is strong
Degree, the purpose for improving production efficiency;And since entire sand flushing device is placed on hydraulic car or mobile open frame, with work when sand washing
The variation of people's operating location can arbitrarily move sand flushing device, get rid of the constraint of fixed construction area, improve sand flushing device
Portability.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent substitution, improvement and etc. done be should be included within the scope of the present invention.
Claims (10)
1. a kind of sand washing method in outfield peculiar to vessel, which is characterized in that specifically includes the following steps:
Step 1: silt box (5) are placed on the mobile apparatus;
Step 2: dust cover (8) being covered on hull plate (7), installation collection sand is led between dust cover (8) and silt box (5)
It manages (11), one end of collection sand conduit (11) is connected with dust cover (8), the other end is connected with silt box (5);
Step 3: vaccum suction pipe (1) is installed on the side wall of dust cover (8),
The vaccum suction pipe (1) includes vacuum tubings (13), and one end of the vacuum tubings (13) is equipped with air inlet (14), another
End is equipped with sand export (15), oblique on the outside of the middle part of vacuum tubings (13) to be arranged with sand-feeding tube (16);Vacuum tubings (13)
Air inlet is connected with air inlet pipe (2), sand export (15) is connected with the sand washing tube head (9) being arranged on dust cover (8), sand-feeding tube
(16) it is connected with sand suction pipe (3), the other end of sand suction pipe (3) is inserted in silt box (5);Vacuum tubings (13) air inlet section
Solar term mouth (17) are provided in tube body,
Step 4: being passed through compressed air into air inlet pipe (2), the sand grains in silt box (5) enters vaccum suction pipe from sand suction pipe (3)
(1), it and is gone out from sand washing tube head (9) and strikes hull plate (7) surface, dispose the attachment on hull plate (7) surface.
2. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the silt box (5) is equipped with for top
The interior hollow box body structure of ventilative web plate (4) is provided with isolation sponge (12) below ventilative web plate (4).
3. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the inner section of the solar term mouth (17) is
Pyramidal, the inner cavity chamber of solar term mouth (17) is gradually reduced along airintake direction.
4. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the sand-feeding tube (16) and vacuum tubings
(13) angle formed by air inlet section is 30 ° -45 °.
5. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the outside packet of collection sand conduit (11)
It is covered with dustproof sponge.
6. sand washing method in outfield peculiar to vessel according to claim 5, which is characterized in that the dustproof sponge with a thickness of 3mm-
5mm。
7. sand washing method in outfield peculiar to vessel according to claim 5, which is characterized in that the collection sand conduit (11) is using net
The cylindrical conduit that plate is made, or the cylindrical conduit being made using the steel plate with several through-holes.
8. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the length of the sand suction pipe (3) does not surpass
Cross 2m.
9. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the dust cover (8) and hull plate
(7) sponge press strip (10) are installed between contact surface.
10. sand washing method in outfield peculiar to vessel according to claim 1, which is characterized in that the mobile device is using liquid
Delay unloading or moves open frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910516594.4A CN110253444A (en) | 2019-06-14 | 2019-06-14 | A kind of sand washing method in outfield peculiar to vessel |
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CN201910516594.4A CN110253444A (en) | 2019-06-14 | 2019-06-14 | A kind of sand washing method in outfield peculiar to vessel |
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CN201910516594.4A Pending CN110253444A (en) | 2019-06-14 | 2019-06-14 | A kind of sand washing method in outfield peculiar to vessel |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112078753A (en) * | 2020-08-13 | 2020-12-15 | 沪东中华造船(集团)有限公司 | Method for collecting sand washing residues of ship hatch cover |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4375740A (en) * | 1978-05-25 | 1983-03-08 | Jpd Manufacturing Limited | Portable abrading cabinet device for recycling abrasive blasting system |
GB2158748A (en) * | 1984-05-17 | 1985-11-20 | John Link | Abrasive blasting nozzle |
FR2565877A1 (en) * | 1984-06-14 | 1985-12-20 | Gravograph | Improvements to Venturi devices, in particular to sandblasting guns |
FR2602447A1 (en) * | 1986-08-08 | 1988-02-12 | Assistance Prestations | Marking device |
JP2004130422A (en) * | 2002-10-09 | 2004-04-30 | Sinto Brator Co Ltd | Spray nozzle for air blast device |
CN202895014U (en) * | 2012-11-14 | 2013-04-24 | 成都锦汇科技有限公司 | High pressure water sand blasting nozzle |
-
2019
- 2019-06-14 CN CN201910516594.4A patent/CN110253444A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4375740A (en) * | 1978-05-25 | 1983-03-08 | Jpd Manufacturing Limited | Portable abrading cabinet device for recycling abrasive blasting system |
GB2158748A (en) * | 1984-05-17 | 1985-11-20 | John Link | Abrasive blasting nozzle |
FR2565877A1 (en) * | 1984-06-14 | 1985-12-20 | Gravograph | Improvements to Venturi devices, in particular to sandblasting guns |
FR2602447A1 (en) * | 1986-08-08 | 1988-02-12 | Assistance Prestations | Marking device |
JP2004130422A (en) * | 2002-10-09 | 2004-04-30 | Sinto Brator Co Ltd | Spray nozzle for air blast device |
CN202895014U (en) * | 2012-11-14 | 2013-04-24 | 成都锦汇科技有限公司 | High pressure water sand blasting nozzle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112078753A (en) * | 2020-08-13 | 2020-12-15 | 沪东中华造船(集团)有限公司 | Method for collecting sand washing residues of ship hatch cover |
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Application publication date: 20190920 |